- instructions for technician 2. PREPARATION OF THE MACHINE 2.1 UNPACKING Open the packaging, taking care not to damage it. Remove the machine protections and the equipment contained in the package. Take the machine out. If there is an external motor pump, the motor and the pump are provided in separate packaging.
- instructions for technician 3. MACHINE INSTALLATION DISTRIBUTION MACHINE 3.1 POSITIONING Prepare an ample support base for the machine that is suitable to support its weight (1). It is important for all terminals of connections to the water mains (2), to the electrical mains (3) and to the gas mains (in included), to be easily reachable and in any case in the immediate vicinity of the machine.
- instructions for technician 3.2 HYDRAULIC CONNECTION FOR EPU - EVD - EVDT MACHINES 1) Remove any rubber plugs which may be inserted in the tap fixtures of the softener. 2) Connect the water mains (2) to the softener inlet (7) using the provided hose.
- instructions for technician 3.4 ELECTRICAL CONNECTION On the electrical mains, it is advisable to install a main protection switch (A) Machine with INTERNAL MOTOR PUMP Connect the power cable as set forth in the chapter “Electrical diagrams” (the cable has a cross-section and number of wires based on the power and voltage of the machine).
- instructions for technician For the installation of the most suitable injector, see the table shown METHANE gas Version alongside. (18 mbar) (28/37 mbar) 1 Group ø 1.00 (1.75 kW) ø 0.60 (1.50 kW) WARNING Do not under any circumstances attempt to light the gas 2 Groups ø...
- instructions for technician 4. Distribution machine BOILER and EXCHANGERS The boiler is constructed in copper sheet metal (1), to which the heat exchangers are assembled which in turn are connected to the delivery group. Water for coffee delivery is taken directly from the heat exchanger. During delivery cold water is sent to the inside of the exchanger by means of the motor pump.
- instructions for technician 5.2 DELIVERY GROUP In this system, the delivery group (1) is heated by a thermosiphon circuit (2) connected to the heat exchanger (3). The same water is used for coffee delivery, thus ensuring the same temperature for all coffee servings.
- instructions for technician 6. Automatic Water Entry The AEA system (Automatic Water Entry) is for checking the boiler level. It is composed of: • sensor inserted in the boiler (1), composed of a stainless steel rod;...
- instructions for technician 9. ANTI-FLOODING DEVICE The cover installed on the pressure modulating switch makes it possible, by means of the special tube, to collect and carry to the drain tub any water which may exit the boiler to due any malfunction of the machine.
- instructions for technician 12. GAS SYSTEM The gas system is useful in heating the water in the boiler. It does not, except in special cases, substitute the electrical heating system, but rather works along with it.
- instructions for technician 13. SOFTENERS Mains water contains insoluble salts, which cause the build-up of lime scale deposits in the boiler and in other parts of the machine. The softener makes it possible to eliminate or substantially reduce the presence of these mineral salts.
- instructions for technician 14. ELECTRONIC CONTROL UNIT The electronic control unit is installed on machines with volumetric dosing. Its pur- pose is to control the dose of coffee electronically by means of the water flowing through the dosing device and to check filling of the water entry in the boiler.
- instructions for technician 15.2 TH JUNIOR PUSH BUTTON PANEL This push button panel is installed mainly on JUNIOR models and on some EVD volumetric dosing machines. Programming is carried out in the following way: • put the coffee cup under the dispensing spout.
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- instructions for technician Programming • Place the programming lever in the ON position (1) it is located under the front right panel of the body; • put the cup under the hot water nozzle (2); •...
- instructions for technician 18. CUP HEATING DEVICE The cup heating device is for heating cups before they are used. • Place the cups on the upper surface (1) of the coffee machine. • Start the electric heating element with the switch (2) or with the push button panel (e.g.
- instructions for technician Delivery groups (except for ALE version) The cleaning of the internal parts of the delivery groups is to be performed weekly in the following manner: • replace the normal filter of the filter-holder with a solid one;...
- instructions for technician 20. CHECKS AND MAINTENANCE To ensure perfect safety and efficiency of the machine over time, it is necessary to carry out routine, preventive and special maintenance. In particular, it is advisable to carry out an overall check of the machine at least once a year.
- instructions for technician 21. MALFUNCTIONS AND CORRESPONDING SOLUTIONS Indication Cause Solution 1) The machine commutator is in position “0” or “1” 1) Turn the machine commutator to position “2” NO POWER 2) The machine switch is defective...
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- instructions for technician Indication Cause Solution 1) Reduce pressure in the boiler by turning the appropriate screw COFFEE IS 1) Boiler temperature is too high on the pressure switch TOO HOT 2) The flow reducer of the group is not suitable...
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- instructions for technician Indication Cause Solution THE PUMP WORKS ONLY 1) The pump fuse of the electronic control unit 1) Replace pump fuse of the electronic control WITH THE MANUAL DELI- is burned out unit (10 A)
For safety reasons, close the gas heating system when the machine is not in use (at night or during hours of closure) Use of the appliance This espresso coffee machine is an appliance exclusively for professional use. Any other type of use is considered wrong and therefore dan- gerous. Never allow children or incapable persons to use the machine.
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- hydraulic diagrams 1. LEVER GROUP hydraulic diagram Manual water inlet tap Drain tub Gauge Boiler level-check window Boiler Delivery group Hot water tap Steam tap Safety valve Negative pressure valve Pressure switch Automatic Water Inlet Solenoid Valve (optional)
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- hydraulic diagrams 2. EPU - LEVETTA hydraulic diagram Internal motor pump Water softener Water inlet filter Built-in motor pump Pump pressure adjustment Manual water inlet tap SCNR valve Drain tub Gauge Level-check window Boiler Heat exchanger...
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- hydraulic diagrams 3. EVD hydraulic diagram Internal motor pump Water softener Water inlet filter Built-in motor pump Pump pressure adjustment Manual water entry tap SCNR valve Drain tub Gauge Level-check window Boiler Heat exchanger Delivery group...
- electrical diagrams 2. Electrical diagram MACHINE POWER SUPPLY 230 V 240 V 400 V 230 V 240 V Power supply connector Phase Blue Commutator Phase Yellow-green Pressure switch Phase Brown Heating element protection Neutral heating element...
- electrical diagrams 3. Electrical diagram version ALE with automatic water inlet RL30 Boiler White Power supply connector Blue Boiler filling solenoid valve Yellow-green Fuse Brown Time limit LED Black Electronic control unit RL30 Level probe ELE 6...
- electrical diagrams 4. Electrical diagram version EPU RL30 Boiler White Power supply connector Blue Boiler filling solenoid valve Yellow-green E... Group solenoid valve Brown Fuse Black I... Delivery switch... Motor pump Electronic control unit RL30 RL30...
- electrical diagrams 6. Electrical diagrams version EVD The table below shows, for each model of machine, the code for the control unit and the reference for the electrical diagram which can be consulted on the following pages...
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ESPRESSO COFFEE MACHINE USE AND MAINTENANCE MANUAL Instructions for the user INTERFACE SYSTEM Via Santi, 9 - 40011 ANZOLA EMILIA (BO) - ITALY Tel. +39.051.6500900 - Fax +39.051.733701 www.wega.it - commerciale@wega.it...
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Summary 1. STANDARD interface system ........................4 1.1 MACHINE - INTERFACE connection ........................... 4 1.2 NOVA type machine system ............................5 1.3 SPHERA type machine system ..........................5 1.4 NOVA type machine electrical diagram version *GICAR* ..................6 1.5 NOVA type machine electrical diagram version *GIEMME* ..................7 1.6 SPHERA type machine electrical diagram version *GICAR* ..................
- interface system 1. STANDARD interface system 1.1 MACHINE - INTERFACE connection The switch must face downwards Note To enable the interface, short circuit pins 33/34 of CN1 RELAY RELAY GROUP DOSE KEY GROUP DOSE KEY HTW common signals...
- interface system 1.2 NOVA type machine system Components to be used in the INTERFACE - COFFEE MACHINE connection: • Code WY26001 26-relay interface • Code WY22550 Hartwall cable • Code WY22551 Power cable • Code WY22552 8-pole serial transmission cable 1.3 SPHERA type machine system...
- interface system 1.4 NOVA type machine electrical diagram version *GICAR* R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Dosing Serial transmission cable 8.9.28.13 code WY22552 Remove the jumper before connecting the serial cable...
- interface system 1.5 NOVA type machine electrical diagram version *GIEMME* R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Serial transmission cable 8.9.28.13 code WY22552 Dosing Short circuit JP1...
- interface system 1.6 SPHERA type machine electrical diagram version *GICAR* R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Serial transmission cable code WY22555 Replace with correct version...
- interface system 1.7 SPHERA type machine electrical diagram version *GIEMME* 34 33 R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Serial transmission cable code WY22555 Replace with correct version...
- interface system 2. VENUS interface system 2.1 MACHINE - INTERFACE connection The switch must face downwards Note To enable the interface, short circuit pins 33/34 of CN1 RELAY GROUP DOSE KEY RELAY GROUP DOSE KEY HTW common signals...
- interface system 2.2 Venus 2003 type machine system Components to be used in the INTERFACE - COFFEE MACHINE connection: • Code WY26011 26-relay interface • Code WY22550 Hartwall cable • Code WY22551 Power cable • Code WY22555 4-pole serial transmission cable WARNING •...
- interface system 2.4 Venus 2003 type machine electrical diagram version *GICAR* R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Serial transmission cable code WY22555 Replace with correct version...
- interface system 2.5 Venus 2003 type machine electrical diagram version *GIEMME* 34 33 R (VCC+) N (GND) REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551 Serial transmission cable code WY22555 Replace with correct version...
- interface system 2.6 Venus 2004 - PLUS 1-2 type machine electrical diagram (OLD version) 34 33 JP16 JP17 29.06.04 JP18 JP15 R (VCC+) CN14 JP14 N (GND) JP12 CN13 TRF2 CN12 CN11 CN10 R B V REF.
- interface system 2.7 Venus 2005 - PLUS 1-2 type machine electrical diagram (NEW version) 34 33 08/04/05 R (Vcc+) N (GND) JP14 JP12 JP14 JP12 +5Vcc V B R REF. DESCRIPTION Hartwall cable 8.9.28.51 code WY22550 White Power cable 8.9.28.12 code WY22551...
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ESPRESSO COFFEE MACHINE USE AND MAINTENANCE MANUAL Instructions for the user SERVINGS COUNT Via Santi, 9 - 40011 ANZOLA EMILIA (BO) - ITALY Tel. +39.051.6500900 - Fax +39.051.733701 www.wega.it - commerciale@wega.it...
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Summary 1. INTRODUCTION ................................4 2. USER INTERFACE ...............................4 3. INPUTS/OUTPUTS ...............................5 4. SYSTEM SET-UP: MOBILE JUMPERS .......................... 5 5. STARTING THE MACHINE ..............................6 6. READING AND DELETION FUNCTIONS .......................... 6 7. SERVING READING (STROKE COUNT) .......................... 6 8. SERVING DELETION (STROKE COUNT) ........................8 9.
- servings count 1. INTRODUCTION This is a device which makes it possible to handle simplified accounting of coffee with a coded key. The apparatus consists of a single electro- nic card on which are mounted the power supply unit, the microprocessor and related peripherals, the display and the components for the management of inputs and outputs.
- servings count 3. INPUTS/OUTPUTS ANALOGUE INPUTS • TEMP Input not available DIGITAL INPUTS • CVOL Input not available • KEY1 Key input not available • KEY2 Key input not available • KEY3 Key input not available •...
- servings count 5. STARTING THE MACHINE When power is supplied to the device, it comes on and the display shows the message “On”. In this manner the following functions are enabled: • Reading of servings performed •...
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- servings count The first item of data is shown, which consists of the number of SERVINGS made on the first key of the first group. Or the display shows: (Group 1, button 1) and the number of SERVINGS performed. Example: •...
- servings count 8. SERVING DELETION (STROKE COUNT) The number of SERVINGS provided by each single key of each group of connected dosing can be deleted in a single operation through the following procedure. • Insert the activation key.
- servings count 9. SERIAL CONNECTION The system is able to interface in serial mode with the coffee machine. Refer to the technical specifications for dosing for their correct configuration. Connection is made by means of an RS232 serial line, with the appropriate cable.
- servings count 10. PROCEDURE IN CASE OF POWER FAILURE If there is a power outage, the system will store all data concerning the count of servings delivered. Since the update of the count takes place at the start of the delivery of the serving, if it is aborted due to a power outage, it is still counted and recognized by the dosing device.
- servings count MESH FILTER In order to meet the standards of directives concerning electromagnetic compatibility, it may be necessary to provide the machine with a mesh filter outside the card. In this case, its installation requires compliance with a few basic rules: •...
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ESPRESSO COFFEE MACHINE USE AND MAINTENANCE MANUAL Instructions for the user MACHINE DIAGRAMS Via Santi, 9 - 40011 ANZOLA EMILIA (BO) - ITALY Tel. +39.051.6500900 - Fax +39.051.733701 www.wega.it - commerciale@wega.it...
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Summary 1 VENUS machine ............................4 1.1 REPLACEMENT of the HEATING ELEMENT or of the HEATING ELEMENT PROTECTION..........4 1.2 REPLACEMENT of the HOT WATER SOLENOID VALVE .....................4 1.3 WORKING on the CONTROL UNIT, PRESSURE SWITCH, DOSING DEVICES, OR CUP HEATER THERMOSTAT ....5 1.4 WORKING on the DELIVERY GROUP or ITS COMPONENTS ..................6 1.5 REPLACEMENT of the HEATING ELEMENT of the CUP HEATER ................8 1.6 WORKING on the UPPER PART OF THE BOILER ......................9...
- machine diagrams 1 VENUS machine 1.1 REPLACEMENT of the HEATING ELEMENT or of the HEATING ELEMENT PROTECTION Completely loosen the screw (A) located on the left-hand side of the body (B) Remove the left hand side of the body (B) following the profile of the steam nozzle After working on the heating element or heating element protection, put the body panel (B) back in place and tighten the screw (A) 1.2 REPLACEMENT of the HOT WATER SOLENOID VALVE...
- machine diagrams 1.3 WORKING on the CONTROL UNIT, PRESSURE SWITCH, DOSING DEVICES, or CUP HEATER THERMOSTAT Remove the lower grilles and the drain tub (A) Loosen the screws (B) and remove the protection (C) Loosen the screws (D) located on the base of the support covers of the boiler...
- machine diagrams 1.4 WORKING on the DELIVERY GROUP or ITS COMPONENTS Use a 3 mm hex wrench to loosen the fastening screws (A) and remove the stainless steel plaque (B) located under the attachment ring of the delivery group...
- machine diagrams 1.5 REPLACEMENT of the HEATING ELEMENT of the CUP HEATER Loosen the fastening screws located on the cup holder grille (A) Remove the cup holder grilles (B) To remove the heating element it is first necessary to disconnect the electrical connectors (C) for the heating element and temperature probe which are...
- machine diagrams 1.6 WORKING on the UPPER PART OF THE BOILER (safety valve, expansion valve, etc.) Loosen the fastening screws located on the cup holder grille (A) Remove the cup holder grilles (B) Disconnect the electrical connectors (C) for the heating element and temperature probe which are located in the cup heater compartment...
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