Dixon SpeedZTR 30 Safety And Operation Manual
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Dixon SpeedZTR 30 Safety And Operation Manual

Speedztr 30
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SPEEDZTR
30
™
®
ZTR

Safety Instructions

and
Operator's Manual
968999545

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Summary of Contents for Dixon SpeedZTR 30

  • Page 1: Safety Instructions

    SPEEDZTR ™ ® Safety Instructions Operator’s Manual 968999545...
  • Page 2 IMPORTANT - READ CAREFULLY The Dixon ZTR mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you use the mower, read this Operator’s Manual carefully.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY & WARNING ..........4-15 WARRANTY ............... 16 SPECIFICATIONS ............17 CONTROLS ............18-20 OPERATION INSTRUCTIONS......21-31 CARE & MAINTENANCE ........32-43 TROUBLESHOOTING .......... 44-45 STANDARD SERVICE PARTS LIST ......46 SpeedZTR™ 30 Part Number 118736...

  • Page 4: Safety & Warning

    SAFETY Riding lawn movers, if improperly operated, WARNING can cause serious injury or death. Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Tip Over Run Over Back Over...

  • Page 5: Safety Alert Symbol

    SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    WARNING WARNING Failure to observe the following instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in this manual and on the mower before starting. In this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.
  • Page 7 WARNING Failure to observe the following instructions WARNING could result in serious injury or death. GENERAL OPERATION (continued): Never leave a running mower unattended. Always turn off blades, set Park Brake, stop engine and remove key before dismounting. Do not put hands or feet near rotating parts or under the machine.
  • Page 8 WARNING WARNING Failure to observe the following instructions could result in serious injury or death. GENERAL OPERATION (continued): Always wear eye protection when operating machine. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries.

  • Page 9: Slope Operation

    All slopes require extra caution. If you feel unsure on any slope, do not mow it! Mow across the slope with your Dixon ZTR -- never up or down. This will decrease the risk of tip-over. Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades.
  • Page 10 WARNING WARNING Failure to observe the following instructions could result in serious injury or death. SLOPE OPERATION (continued): Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Use extreme caution when operating the mower with attachments to prevent tip-over or roll-over.
  • Page 11 WARNING Failure to observe the following instructions WARNING could result in serious injury or death. SLOPE OPERATION (continued): DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embankments.

  • Page 12: Fire Hazards

    WARNING Failure to observe the following instructions WARNING could result in serious injury or death. FIRE HAZARDS: Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose.
  • Page 13 WARNING WARNING Failure to observe the following instructions could result in serious injury or death. FIRE HAZARDS (continued): To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk.
  • Page 14 WARNING Failure to observe the following instructions WARNING could result in serious injury or death. CHILDREN, BYSTANDERS AND PETS: Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets. Children are attracted to lawn mowers and the mowing activity.
  • Page 15 WARNING WARNING Failure to observe the following instructions could result in serious injury or death. SERVICE: Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices.

  • Page 16: Warranty

    Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein.

  • Page 17: Specifications

    SPECIFICATIONS SpeedZTR™ 30 Chassis: 11 gauge welded steel tubular frame Body: Body parts are made of steel Mower Deck: 11 gauge stamped steel construction. Single 30" (76 cm) cut blade. Cut height approximately 1½" (38mm)- 4" (102 mm) via seven position foot pedal.

  • Page 18: Controls

    CONTROLS CONTROL LEVERS For access to the seat, move control levers to neutral position and swing them outward. —Fig. 1— LEFT TURN OPPOSITE TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS •...

  • Page 19: Park Brake

    CONTROLS PARK BRAKE: The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position.
  • Page 20 CONTROLS BLADE DRIVE: • Located on the operator’s left. • To engage the mower blade, turn lever on floor slowly to the ON position. • To disengage mower blade, turn lever to —Fig. 3— OFF position. THROTTLE CONTROL LEVER: • Located on control panel to operator’s right.

  • Page 21: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the SpeedZTR will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone who does not have complete knowledge of all controls and their functions to operate the mower.

  • Page 22: Starting Instructions

    OPERATION INSTRUCTIONS Failure to observe the following instructions WARNING could result in serious injury or death. STARTING INSTRUCTIONS: 1. Park brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm.

  • Page 23: Unlock Transmission

    OPERATION INSTRUCTIONS TOWING TRAILERS & OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 150 pounds (68 kg) or less with this mower. To Free Wheel Machine (Unlock Transmission): Always turn off engine before engaging or disengaging...

  • Page 24: Testing Of Safety Interlock Systems

    3. Swing control levers inward. 4. Turn ignition switch to START. Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer.
  • Page 25 6. Make sure area is clear of bystanders. Engage blade drive and rise slightly off the seat. Engine should stop! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer.

  • Page 26: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings.
  • Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, should you place hands or feet under the mower deck or in the chute while blades or impeller are still turning.

  • Page 28: Grass Catcher Attachment

    OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2.
  • Page 29 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. 8. Some mowing applications/use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags.
  • Page 30 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide on Page 44-45. CAUTION To avoid personal injury, be sure that the deflector is properly installed on the discharge chute.
  • Page 31 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.

  • Page 32: Care & Maintenance

    CARE AND MAINTENANCE Failure to observe the following instructions WARNING could result in serious injury or death. Before performing any maintenance, turn off engine, allow to cool and remove key. Use extreme care when working on machinery. Do not wear watch or jewelry. Do not wear loose fitting clothes, and observe all common safety practices with tools.

  • Page 33: Cutter Blade Maintenance

    CARE AND MAINTENANCE CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. CUTTER BLADE MAINTENANCE: Check sharpness of mower blades after every 10 hours of —Fig.

  • Page 34: Care And Maintenance

    • Disconnect cables from terminals. ALWAYS disconnect ground cable first and reconnect last. • Charge battery. NOTE: Your Dixon mower comes equipped with a quick disconnect harness for the optional Dixon Battery Manager. The Dixon Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures.

  • Page 35: Tires/Lubrication

    CARE AND MAINTENANCE TIRES Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires 11 x 4.00 - 5 16-21 PSI (110-145 kPa) Rear tires 18 x 6.50 - 8 8-14 PSI (55-97 kPa) Lug nuts or lug bolts should be checked regularly for tightness.

  • Page 36: Changing The Engine Oil

    CARE AND MAINTENANCE CAUTION HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The “Dapco” oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve hose.

  • Page 37: Oil Fill

    NOTE: Engine oil changes on the SpeedZTR™ will require replacement of the oil filter. These filters may be available from your authorized Dixon dealer. Please dispose of used oils at proper collection centers. Protect your environment.

  • Page 38: Belt Tension

    CARE AND MAINTENANCE BELTS Check belts every 50 hours. Replace any belts showing signs of wear or cracking. BELT TENSION Transmission Drive Belt - P/N 120806 No adjustment necessary. Engine to Mower Deck Belt-P/N 120185 No adjustment required. NOTE: Engaging the blade clutch may produce a sharp, high pitched chirp or squeal as the belt tension loading is absorbed by the idler system.

  • Page 39: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT Drive machine until Hydrostatic Transmissions have warmed up. With engine running and the park brake off, swing the control levers outward. If machine starts to creep, follow the instructions below. 1. Stop the engine, engage park brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground.
  • Page 40 CARE AND MAINTENANCE Jam Nut Loosen in Step A 116689 Coupler —Fig. 10— Tighten in Step C Adjust in Step B Rear Adjuster Nut (2 Places) Front to Rear Adjustment Front Adjuster Nut (2 places) Side-to-Side Adjustment —Fig. 11—...

  • Page 41: Mower Deck Leveling Procedure

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and rotate casters in the direction of forward travel. Tires should be inflated as follows. Front: 16 - 21 PSI (110-145 kPa) Rear: 8 - 14 PSI (55-97 kPa) (See Fig.

  • Page 42: Deck Removal

    CARE AND MAINTENANCE DECK REMOVAL: 1. Place cut height pedal in lowest cut position. 2. Loosen belt keepers. (See Fig. 12) 3. Remove deck drive belt from engine pulley. 4. Using a slight upward twisting motion, remove link from engaging handle. 5.

  • Page 43: Care & Maintenance

    SERIAL NUMBERS: The serial number is located on frame at rear of engine. WARRANTY: Refer to warranty information (page 16). PARTS/SERVICE: See your authorized Dixon dealer for replacement parts, warranty or service.

  • Page 44: Troubleshooting

    TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged - - - - - - - - - - - - - - - disengage blades Park brake not on - - - - - - - - - - - - - - - - - - engage park brake Dead battery - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition switch - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer...
  • Page 45 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping - - - - - - - - - - - - replace drive belt Transmission oil low - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission - - - - - - - - - - - - - - - - - - - consult dealer Transmission bypass may be engaged disengage (see page 23) 7.

  • Page 46: Standard Service Parts List

    STANDARD SERVICE PARTS LIST BLADES *Hi-Lift (factory installed) - P/N 119845 Standard Lift - P/N 119844 Gator - P/N 119846 *Factory installed BELTS Engine to Mower Deck - P/N 120185 Engine to Transmission - P/N 120806 ENGINE AIR AND OIL FILTERS Refer to Engine Operator’s Manual for correct service intervals for engine oil changes and air filter maintenance.
  • Page 47 Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ Name ________________________________ Address ________________________________ DATE OIL CHANGED DATE ENGINE TUNED ____________________ _____________________ ____________________ _____________________ ____________________ _____________________ ____________________ _____________________ ____________________ _____________________ ____________________ _____________________ ____________________ _____________________ Dixon ~401 North Commerce~Beatrice, NE~402-223-1000~Fax 402-223-1053...
  • Page 48 Dixon and ZTR® are registered trademarks of Dixon WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. DIXON 401 Commerce Street SpeedZTR 30 Beatrice, NE 68310...

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