Dixon 36 & 48 Parts & Owner's Manual
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Dixon 36 & 48 Parts & Owner's Manual

Dixon 36 & 48 Parts & Owner's Manual

36” & 48” commercial belt-drive mowers
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Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337
620.251.2000 • www.dixon-ztr.com
36" & 48" Commercial
Belt-Drive Mowers
Congratulations on the purchase of your new
Dixon mower.
Before any warranty service can be authorized you
must register this product with the manufacturer.
© Dixon Industries Inc.

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  • Page 1 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 620.251.2000 • www.dixon-ztr.com 36” & 48” Commercial Belt-Drive Mowers Congratulations on the purchase of your new Dixon mower. Before any warranty service can be authorized you must register this product with the manufacturer.

  • Page 2: Table Of Contents

    Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 Owner’s Manual For Dixon 36” & 48” About This Manual ...............4 Warranty .
  • Page 3 NOTES _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 4: About This Manual

    Dixon Mower dealer who has been specially trained on operation and service of Dixon Mowers. A space has been provided below to record information about your new Dixon Mower. Please take time to record such information for future reference, especially when you contact an authorized Dixon Mower dealer with questions.

  • Page 5: Warranty

    ® 4. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL WARRANTY. 5. The following items are not covered by this warranty policy: (a) Pick up and delivery charges for transportation of mower to and from an authorized Dixon place of business.

  • Page 6: Safety Information

    Check all belts for proper wear and correct tension. See pages 17-19 for details. · Check engine oil and air filters as recommended in the engine manufacturers’ operators manual. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Training Before Use of Equipment...

  • Page 7: Operation Of The Equipment

    Beware on multiple blades units since the rotation of one blade may cause the rotation of the other blade. Do not store or operate the mower with the grass chute deflector in raised position. Serious injury could occur. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 8: Safety Information Decals

    Should these decals become difficult to read or are missing from the mower, contact your Dixon® WalkAbout™ Mower dealer for a replacement. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 9: Operating The Mower

    “A” Traction Lever Locks “B” Operator Presence Controls “C” Blade Control Lever Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 “D” Key Switch “E” Throttle/Choke Control “F” Gear Shift Lever...

  • Page 10: Starting The Engine

    To restart the mower, reset all controls to the “OFF” position and neutral “N” positions. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 “ position, or to “CHOKE” if the...

  • Page 11: Turning The Mower

    Return the gear shift lever to the neutral “N” position. Pull the blade control lever back to the “OFF” position. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 12: Changing The Height Of Cut

    WITH THE SPARK PLUG WIRE(S) REMOVED FROM THE SPARK PLUGS(S) TO PREVENT ACCIDENTAL CONTACT. When your Dixon walkabout mower is shipped from the factory, the mowing height is set at 2-1/2”. The mowing height may be raised or lowered using a combination of front wheel spacers and blade bolt assembly spacers.
  • Page 13 Figure 6 Figure 7 Figure 8 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 14: General Maintenance

    The maintenance of the mower is the responsibility of the owner/operator and must be performed at regular intervals. When replacing any parts of servicing your mower, be sure to use only genuine Dixon WalkAbout™ mower replacement parts to assure quality and performance of your mower.

  • Page 15: Fuel

    It is recommended that the mower be cleaned in a daily basis. Excessive accumulation of dirt, debris, oil, etc., causes premature wear on the components and may present a potential safety hazard. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 ®...

  • Page 16: Lubrication Points

    Drive Wheel Front Caster Support (Left & Right Sides) (Left & Right Sides) (Left & Right Sides) Every 40 hrs/Weekly Every 40 hrs/Weekly Every 40 hrs/Weekly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...

  • Page 17: Service Adjustments

    ”B” to idler arm “C” with the flat washer and hair pin cotter. 7. Repeat for the other side if needed. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 (Refer to Figure 9) (Refer to Figure 11)

  • Page 18: Engine To Blade Belt

    6. Repeat steps 1 and 2 to check for proper tension. If more tension is needed, repeat steps 3-5 until the proper amount is achieved. 7. Replace deck cover. Midway Point 32” & 36” Gear Drive 48” Gear Drive Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Midway Point Figure 12...

  • Page 19: Blade To Blade Belt

    3. Slide safety switch “B” firmly against blade bellcrank “C”. 4. Tighten screws “A” and check that safety switch “B” does not move. Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 (Refer to figure 13)

  • Page 20: Troubleshooting Guide

    Engine Does Not Start Engine Starts Hard Or Loose Power Engine Overheats Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 TROUBLE SHOOTING Possible Cause Key in the OFF position Transmission shift lever not in the...
  • Page 21 Mower Pulls To One Side Blades Do Not Turn Uneven Cut Rough Cut Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 TROUBLE SHOOTING Possible Cause Transmission is in neutral Engine to transmission belt loose...
  • Page 22 36” Frame Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 23 11616 200-063 11763 136-001-Blue 11631 136-002-Blue 11632 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Tank Handle Mount Bracket Shift Console Plain Washer 2*10.5 id *26 od Pivot Tube Nut M10 GB923-88 Fender Double end bolt m10*120 GB 901-88...
  • Page 24 48” Frame Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 25 11712 200-013 11713 100-116 11616 200-063 11763 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Tank Handle Mount Bracket Shift Console Plain Washer 2*10.5 id *26 od Pivot Tube Nut M10 GB923-88 Fender Double End Bolt M10*120 GB901-88...
  • Page 26 36” Front Deck Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 27 100-033 11533 136-003 11633 136-004 11634 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Idler Pulley I with Flange Nylon Nut M10 GB889-86 Nut Flange M10 GB6187-86 Key 6.35*6*50 Hexagon Nut M16*1.5 Hexagon Bolt M10*35 GB5783-86...
  • Page 28 48” Front Deck Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 29 200-019 11719 200-006 11706 200-016 11716 148-011 11651 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Description Idler Pulley with Flange Pulley, Single Pulley , Double H-Bushing Pivot Hub Cutting Housing Assembly Spacer 6 Blade 48"...
  • Page 30 36” & 48” Brake Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 31 11706 100-043 11543 200-033 11733 100-044 11544 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Nut M10 GB923-88 Fender Idler Arm RH Idler Arm LH Plain Washer 8 GB95-85 Brake Rod Brake Lever RH...
  • Page 32 36” & 48” Transmission Drive Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 33 100-061 11561 200-042 3066 200-043 11743 200-044 11744 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Flat Grip Transmission Shift Lever Upper Output Pulley Nut 3/8-24 Screws M8*10 GB71-85 Washer Rubber Bolt M6*16GB/T794-93 Flange Bearing...
  • Page 34 36” & 48” Rear Deck Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 35 200-021 3020 200-024 3019 148-014 11654 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Bolt M6*20 GB/T794-93 Neutral Switch Transmission Bolt M10*45 GB/T794-93 Hexagon Bolt M10*60 GB5782-86 (for 48") Pulley, Transmission Woodruff Key, Transmission Nylon Nut M10 GB889-86 (for 48")
  • Page 36 36” & 48” Handle Control Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 37 3066 100-091 11591 200-012 11712 200-013 11713 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Handle Grip Nut M6 GB923-88 Traction Control Lever Traction Rod Clevis Pin Traction Control Lever Roll Pin Opc Spring...
  • Page 38 36” & 48” Front Caster Assembly Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 39 11601 200-007 11707 200-006 11706 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Grease Fitting M6 GB1152-89 Hexagon Bolt M10*25 GB 5783-86 Nylon Nut M10 GB889-86 Plain Washer 10 GB95-85 Lock Washer 10 GB93-87 (For 36")
  • Page 40 200-058 200-042 200-009 100-105 100-106 200-059 100-107 100-108 100-109 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Part Number Description 11602 Fuel Tank Cap 11603 Fuel Tank Body 11604 Fuel Tank Strap 11758 Hexagon Bolt M6*50 GB5782-86...
  • Page 41 200-003 12808 100-099 11599 148-012 11652 148-015 11655 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Pulley, Traction Spacer 11.5 Brake Hub Lock Washer 8 GB93-87 Bolt M8*40 GB787-86 Bearing 6005 2RS Valve Grease Fitting M6 GB1152-89 Rim 36"...
  • Page 42 36” & 48” Electrical Components Item No. MFG Code 100-060 200-062 3 & 4 100-114 100-115 100-055 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 Part Number Description 11560 Switch 11762 Wire Tie 11614 Key Switch & Key...
  • Page 43 NOTES _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000...
  • Page 44 Dixon Industries, Inc. • Airport Industrial Park • Coffeyville, KS • 67337 • 620-251-2000 © Dixon Industries, Inc.

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