Xantrex XPower Powerpack 600HD Owner's Manual
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Xantrex XPower Powerpack 600HD Owner's Manual

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XPower Powerpack 600HD
Owner's Guide

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Summary of Contents for Xantrex XPower Powerpack 600HD

  • Page 1 XPower Powerpack 600HD Owner’s Guide...
  • Page 2 Trademarks XPower Powerpack 600HD is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
  • Page 3 Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 600HD. The Guide provides safety guidelines, detailed planning and setup information, as well as information about operating and troubleshooting the unit.
  • Page 4 About This Guide Related Information You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. 975-0213-01-01...

  • Page 5: Important Safety Instructions

    Important Safety Instructions The XPower Powerpack 600HD generates a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack, be sure to read and save these safety instructions.
  • Page 6 Safety WARNING: Fire hazard Never allow jump-start cables’ red and black clamps to touch each other or another common metal conductor. This could cause damage to the unit and/or create a sparking/explosion hazard. Always disconnect the jump-start cables from the unit after use and clip the plastic guard over the jump-start cable port.
  • Page 7 Safety Precautions When Working With Batteries WARNING: Explosion and fire hazard 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3.
  • Page 8 Safety 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries.

  • Page 9: Table Of Contents

    1 Introduction About the XPower Powerpack 600HD - - - - - - - - - - - - - - - - - - - 1 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 1...
  • Page 10 Battery Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25 Recharging the XPower Powerpack 600HD Battery- - - - - - - - - 26...

  • Page 11: Introduction

    About the XPower Powerpack 600HD Easy-to-use and designed for years of reliable service, the XPower Powerpack 600HD can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road.

  • Page 12: Low Battery Protection

    Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC outlet switch is turned on, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC.

  • Page 13: Features

    Features Chapter 2 describes the main features of the XPower Powerpack 600HD. We recommend that you familiarize yourself with these features before operating the unit. Materials List Your XPower Powerpack package includes these items: p XPower Powerpack p Owner’s Guide p AC charger p DC charging cable p Jump-start cables...

  • Page 14: Xpower Powerpack 600Hd Features

    XPower Powerpack 600HD Features XPower Powerpack 600HD Features Front Panel Detail Front Panel Features Feature Description Display Function button, when pressed, allows for reading Battery Charge status on the Digital Display. Toggles Digital Display’s power Output Power (W) light illuminates (green) when Output Power information is displayed on the Digital Display.
  • Page 15 XPower Powerpack 600HD Features Feature Description 5 W incandescent light illuminates for about 50 hours when the battery is fully charged. 3 AC Outlets are standard 3-prong outlets supplying 120 V AC power for running an AC appliance. AC Outlet switch illuminates when the switch is turned on.
  • Page 16 XPower Powerpack 600HD Features Required How to... Condition Required Action Note Monitor Inverter’s No action required. Recharging with the battery switch is turned to supplied AC charger is charging status A flashing green a true “plug-in-and- All appliances must be Charging Status forget”...

  • Page 17: Am/Fm Radio With Digital Alarm Clock

    XPower Powerpack 600HD Features AM/FM Radio with Digital Alarm Clock Radio and Clock Features Feature Description FM antenna Frequency indicator light Power button Time set button Tuning dial Hours set button Minutes set button Volume dial Alarm set button Alarm clock...
  • Page 18 XPower Powerpack 600HD Features Radio and Clock Operation Required How to... Condition Required Action Note Listen to Press the AM band button When radio is on, the the radio (11) or the FM band button station frequency is (12). displayed. When...

  • Page 19: Left Side View

    XPower Powerpack 600HD Features Left Side View Feature Description DC Power Socket can: • Power 12 V DC auto, RV or marine appliances • Recharge XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable.

  • Page 20: Accessories

    XPower Powerpack 600HD Features Accessories Feature Description AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. Detachable heavy-duty jump-start cables DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat.

  • Page 21: Operation

    Operation Chapter 3 explains how to operate the XPower Powerpack 600HD efficiently. This chapter covers: • Recharging the XPower Powerpack for first time use • Using the built-in light • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine •...

  • Page 22: Choosing A Location

    Choosing a Location Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment.

  • Page 23: Using Xpower Powerpack 600Hd For The First Time

    Using XPower Powerpack 600HD for the First Time Using XPower Powerpack 600HD for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 35 hours.

  • Page 24: Using The Light

    Using the Light Important: If you keep the XPower Powerpack in storage, the battery will discharge over time. Remember to recharge the battery every three months to keep the XPower Powerpack operational. Note Once fully charged, the charging current automatically reduces to a maintenance charge mode, and the XPower Powerpack may be left permanently connected to the AC Charger.

  • Page 25: Run Time On Typical Ac Appliances

    Operating AC Appliances Run Time on Typical AC Appliances Note The fewer watts an AC appliance uses, the longer the XPower Powerpack will operate before recharging is required. Typical AC appliances that can be used on the XPower Powerpack are listed in Table 3-1. Table 3-1 AC Appliances and Run Times AC-powered Products Watts...

  • Page 26: Trouble Appliances

    Operating AC Appliances Trouble Appliances CAUTION The output of the inverter is non-sinusoidal. Some equipment may be damaged by the inverter’s modified sine wave output (non- sinusoidal). Some appliances, including the types listed below, may be damaged if they are connected to the inverter: •...

  • Page 27: Operating An Ac Appliance

    Operating AC Appliances Operating an AC Appliance Before operating your AC appliance, ensure that the battery of the XPower Powerpack is fully charged. See “Recharging with the AC Charger” on page 13 for details. To operate an AC appliance: 1. Turn the AC outlet switch to the position.

  • Page 28: Operating 12 V Dc Appliances

    Operating 12 V DC Appliances Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket.
  • Page 29 Operating 12 V DC Appliances To operate a 12 V DC appliance: 1. Open the protective cover on the left side of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC power socket on the left side of the unit, and turn the 12 V DC appliance on (if required).

  • Page 30: Jump-Starting A Vehicle's Engine

    Jump-Starting a Vehicle’s Engine Jump-Starting a Vehicle’s Engine You can use the XPower Powerpack with the supplied jump- start cables to jump-start a vehicle or boat engine that has a 12 V starting battery. WARNING: Fire hazard Never allow red and black clamps to touch each other or another common metal conductor.
  • Page 31 Jump-Starting a Vehicle’s Engine 4. Connect the cables to the jump-start cable port on the left side of the XPower Powerpack. 5. Position the XPower Powerpack on a flat, stable surface near the battery and away from all moving parts of the engine.

  • Page 32: Using The Radio

    Using the Radio Using the Radio For information about operating the radio, see page 7. Power Draw The AM/FM radio on the back panel is powered by the internal battery in the XPower Powerpack. When turned on, the radio draws 30 mA, allowing you to use the radio for more than one month when the XPower Powerpack is fully charged.
  • Page 33 Connecting to an External Battery WARNING: Fire hazard Jump-start cable clamps must be connected positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/explosion hazard.
  • Page 34 Connecting to an External Battery To disconnect the cables from an external battery and from the XPower Powerpack: 1. To disconnect the XPower Powerpack from the external battery when the external battery is discharged or no longer needed, remove the red positive (+) clip, and then remove the black negative (–) clip.

  • Page 35: Maintenance

    Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack 600HD operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt.

  • Page 36: Recharging The Xpower Powerpack 600Hd Battery

    Recharging the XPower Powerpack 600HD Battery CAUTION Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage and poor jump-starting performance.

  • Page 37: Recharging With The Ac Charger

    Recharging the XPower Powerpack 600HD Battery Recharging with the AC Charger Recharging with the AC charger is a true “plug-in-and- forget” charging method. CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the AC charger.

  • Page 38: Recharging With The Dc Charging Cable

    Recharging the XPower Powerpack 600HD Battery Recharging with the DC Charging Cable Using the DC charging cable, the XPower Powerpack can be recharged while you drive your vehicle. Important: Although the charge regulation circuitry in the XPower Powerpack does not operate with this charging method, most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged.

  • Page 39: Recharging With A Generator's Regulated 12 V Dc Outlet

    Recharging the XPower Powerpack 600HD Battery Note The green Charging Status light will not illuminate when the XPower Powerpack is recharged through the DC charging cable. Note Battery Charge (%) indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

  • Page 40: Recharging From A Solar Panel

    Recharging the XPower Powerpack 600HD Battery Most of the capacity will be recharged in a few hours. Note Battery Charge (%) indicator is only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes.

  • Page 41: Replacing The Incandescent Light

    Replacing the Incandescent Light Once the connector is inserted into the AC charger input socket and the solar panel is placed in the sun, the XPower Powerpack charges automatically just as with the AC charger. See “Recharging with the AC Charger” on page 27. It takes about ten hours in direct sunlight to recharge the XPower Powerpack from a 2.5 A solar panel.

  • Page 42: Recycling

    Recycling Recycling The XPower Powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the XPower Powerpack itself is no longer of use. The internal battery is not designed to be user replaceable.

  • Page 43: Troubleshooting

    Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack 600HD. Read this chapter before contacting your dealer. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System”...

  • Page 44: Troubleshooting Reference

    Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack except to replace the internal battery or 250 A fuse. The XPower Powerpack does not contain any internal user- serviceable parts and attempting to service the unit yourself could result in electrical shock or burn.
  • Page 45 Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Over- Inverter has Turn off the AC outlet temperature overheated due to poor switch, and let the XPower shutdown ventilation or Powerpack cool down. excessively warm environmental conditions. Alarm sounds Internal battery is Turn the AC outlet switch...
  • Page 46 Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Measured AC Use of an The modified sine wave (MSW) output voltage average-reading AC output of the XPower Powerpack is too low. voltmeter to read requires a true RMS reading meter, output voltage.
  • Page 47 Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Green The voltage at the AC Use AC wall outlet that supplies Charging wall outlet is less than 120 V AC. Status light is 120 V AC. still flashing and hasn’t changed to steady after 50 hours of...

  • Page 49: Electrical Specifications

    Specifications Electrical Specifications 12 V DC Section Internal battery type sealed, AGM (Absorbed Glass Mat) lead acid Internal battery voltage (nominal) 12 V DC Internal battery capacity (minimum) 28 Ah Internal battery CCA rating 280 CCA DC power socket (maximum continuous load) 12 A with automatic reset Built-in incandescent light (replaceable) 5 W bulb...
  • Page 50 Electrical Specifications AC Power Section Output power • Continuous output power 480 W • Five minute AC output power 600 W • AC output surge capacity 960 W Output voltage 115 ± 10 V AC RMS Output frequency 60 Hz ± 1 Hz Output wave form modified sinewave No load current draw...

  • Page 51: Physical Specifications

    Physical Specifications Radio AM Frequency 526–1606 KHz FM Frequency 87–105 MHz Accessories Jump-start cables 24" (0.61 m), 6 AWG wire (replacement part # 449-0207-01-01) with black and red battery clamps DC charge cable 39" (1 m) 18 AWG with (replacement part # 449-0187-01-01) male-to-male lighter plugs AC charger 120 V AC, 1 A, 60 Hz...

  • Page 53: Warranty And Return

    Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 600HD. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You will be required to demonstrate proof of purchase to make warranty claims.
  • Page 54 Xantrex product specifications including high input volt- age from generators and lightning strikes; c) the product if repairs have been done to it other than by Xantrex or its authorized ser- vice centers (hereafter "ASCs");...
  • Page 55 Return Material Authorization Policy Before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory "Ship To" address. Products must also be shipped prepaid.
  • Page 56 A contact telephone number where you can be reached during work hours. • A brief description of the problem. 3. Ship the unit prepaid to the address provided by your Xantrex customer service representative. If you are returning a product from outside of the USA or Canada In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.

  • Page 57: Out Of Warranty Service

    Warranty and Return Out of Warranty Service If the warranty period for your XPower Powerpack 600HD has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
  • Page 58 Warranty and Return Information About Your System As soon as you open your XPower Powerpack 600HD package, record the following information and be sure to keep your proof of purchase. _______________________________ Serial Number 852-2000 Product Number _______________________________ Purchased From _______________________________...

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