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975-0289-01-01(PowerHub_1800).book Page i Friday, January 5, 2007 12:47 PM PowerHub 1800 Installation Guide...
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Trademarks PowerHub 1800 is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
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Consult individual battery manufacturers for this information. Audience The PowerHub 1800 is an entry-level inverter system. This Guide is intended for anyone who needs to plan for and install the PowerHub 1800. Permanent installations should be done by certified technicians or electricians.
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You can find more information about this product by seeing the PowerHub 1800 Operator’s Guide (part number 975-0288-01-01 Rev A). You can find more information about Xantrex Technology Inc. as well as its products and services at www.xantrex.com. A French version of this document is available at www.xantrex.com.
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This chapter contains important safety and operating instructions. Read and keep this Installation Guide for future reference. WARNING: Limitations on use The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices. WARNING To avoid the risk of carbon monoxide poisoning, generators are not to be used indoors.
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Safety 7. Do not disassemble the PowerHub, except where noted to wire it for a permanent installation. The PowerHub 1800 contains no user- serviceable parts. See Warranty for instructions on obtaining service. Attempting to service the PowerHub yourself may result in a risk of electrical shock or fire and will void your warranty.
Safety Precautions When Working With Batteries WARNING: Fire or Explosion Hazard 1. Use only SEALED batteries with the PowerHub 1800. 2. Follow all instructions published by the battery manufacturer. 3. Working in the vicinity of batteries may be dangerous. Unsealed batteries can generate explosive gases during normal operation.
975-0289-01-01(PowerHub_1800).book Page viii Friday, January 5, 2007 12:47 PM Safety 13. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.
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• Consult the dealer or an experienced radio/TV technician for help. Power Down Procedure If softwired..To Power Down the PowerHub 1800: Press ON/OFF Switch to turn OFF Inverter/Charger Disconnect Loads Disconnect the Battery Box(es)
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975-0289-01-01(PowerHub_1800).book Page x Friday, January 5, 2007 12:47 PM Safety If hardwired..To Power Down the PowerHub 1800: WARNING: Shock Hazard If no DC disconnect is used, then the DC input sources (solar or wind) will have to be physically disconnected to ensure power is OFF.
975-0289-01-01(PowerHub_1800).book Page 1 Friday, January 5, 2007 12:47 PM Introduction Chapter 1 describes the features and functions of the PowerHub 1800. Figure 1-1 The PowerHub 1800...
Figure 1-2 PowerHub 1800 Components Purpose The PowerHub 1800 is intended to be an entry-level inverter system for use in support of AC loads up to1440 W continuous, (1800 W on a 5-minute surge). It can be used as a stand-alone power source (softwired) or be permanently installed on site (hardwired).
Panel Plus (x2-one on each side) AC Indicator LED AC Outlets (x4) Supplementary Protector Figure 1-3 PowerHub 1800 Features Input/Output The inverter has the following input/output terminals: Terminals • Two DC Anderson ports for 12 V battery connections from the Battery Box;...
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975-0289-01-01(PowerHub_1800).book Page 4 Friday, January 5, 2007 12:47 PM Introduction Grounding The inverter has two AC Ground terminals and one equipment ground terminal. In addition, there are ground fault protection terminals for solar and wind renewable energy inputs (a 32 A and an 80 A). See Figure 3-9 on page 3–10 for a detailed illustration of the Input/Output and ground terminals.
The PowerHub 1800 can be used for the following entry-level applications. Softwired Generator Applications (Plug-and-go) The PowerHub 1800 comes assembled with an AC input cord. This AC cord can be plugged into a 120 Vac outlet on a generator to charge the batteries.
975-0289-01-01(PowerHub_1800).book Page 6 Friday, January 5, 2007 12:47 PM Introduction Hardwired Permanent Applications Utility Backup Applications Important: Installations of this kind must be certified/approved as “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority.
975-0289-01-01(PowerHub_1800).book Page 7 Friday, January 5, 2007 12:47 PM Applications Solar Applications Important: Installations of this kind must be certified/approved as “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority.
975-0289-01-01(PowerHub_1800).book Page 8 Friday, January 5, 2007 12:47 PM Introduction Wind Applications Important: Installations of this kind must be certified/approved as “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority.
975-0289-01-01(PowerHub_1800).book Page 9 Friday, January 5, 2007 12:47 PM Applications Combination Applications Important: Installations of this kind must be certified/approved as “code-compliant” to the national and local building and electrical codes. Installers should have adequate knowledge of national and local code to ensure the installation passes inspection by the local electric authority.
975-0289-01-01(PowerHub_1800).book Page 1 Friday, January 5, 2007 12:47 PM Planning Chapter 2 contains information on planning the installation of this equipment.
975-0289-01-01(PowerHub_1800).book Page 2 Friday, January 5, 2007 12:47 PM Planning Planning Overview Important: This unit is intended as an entry-level inverter/charger backup system. To use it as a stand-alone power source, it is not required to do any special installation procedures. However, if your installation involves renewable energy (solar or wind generators) or requires hardwiring for any reason, if you do not have adequate knowledge of national and local building and electrical codes, do not attempt to...
975-0289-01-01(PowerHub_1800).book Page 3 Friday, January 5, 2007 12:47 PM Tools Required Tools Required The following tools may be required for installing this equipment: ❐ #2 Phillips screwdriver(s) ❐ Slotted screwdriver(s) ❐ Wire strippers ❐ Torque wrench ❐ Socket wrench and sockets (½ in. for the wind DC input terminal, and 10 mm for the solar DC input terminal) ❐...
Batteries Batteries Important: The PowerHub 1800 is designed to be permanently connected to a small 12-volt battery bank. Do not operate this equipment without connecting a battery or battery bank. The PowerHub will use the power stored in the batteries to run AC loads up to 1440 W (continuously).
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975-0289-01-01(PowerHub_1800).book Page 6 Friday, January 5, 2007 12:47 PM Planning Important: All batteries used for this system should be identical. Do not mix battery types or sizes. Do not mix old batteries with new batteries. Performance and charging anomalies can occur if types, sizes, or age of batteries are not identical.
Operating times assume a fully charged 400 Ah battery bank and may vary based on model/brand of appliance. For more detailed information about batteries and battery banks, see the Battery Banks for Inverter Systems Application Note, available at www.xantrex.com. 975-0289-01-01 2–7...
Be sure to consult local code for any additional requirements. • PVGFP (Ground Fault Protection) Wind The PowerHub 1800 can be connected to wind turbines that meet the following requirements. • Supports 12 V wind turbines (up to 1000 W maximum.) •...
975-0289-01-01(PowerHub_1800).book Page 1 Friday, January 5, 2007 12:47 PM Installation Chapter 3 contains information on assembling and installing this equipment. Installation Overview 1. Assemble the battery box(es) to the inverter. 2. Prepare the battery bank. 3. Assemble and prepare the renewable energy components (if used). 4.
975-0289-01-01(PowerHub_1800).book Page 2 Friday, January 5, 2007 12:47 PM Installation Assembling the Components Important: Ensure that the location chosen for the inverter allows 8 to 12 inches (15.2 to 30.5 cm) clearance behind both the inverter and the Battery Box(es). Additional room may be needed for access. 1.
975-0289-01-01(PowerHub_1800).book Page 3 Friday, January 5, 2007 12:47 PM Assembling the Components Continued from Figure 3-1. 3. Locate the four keyhole shaped slots on the side of the battery box that is to be attached to the inverter. Battery Box Side View 4.
975-0289-01-01(PowerHub_1800).book Page 4 Friday, January 5, 2007 12:47 PM Installation Preparing the Battery Bank 1. Insert the batteries into the compartment. 2. Connect the batteries as shown below depending on the battery configuration used. 3. Tighten the Hex nut on the battery terminal to the battery manufacturer’s torque requirement.
975-0289-01-01(PowerHub_1800).book Page 5 Friday, January 5, 2007 12:47 PM Assembling the Components If using two 12 Vdc batteries, connect the cables in "parallel". Positive (+) to Positive (+) Negative (–) to Negative (–) Battery Cable Battery Cable CONNECT SECOND: CONNECT FIRST: Positive (+) (red) Cable from Negative (–) (black) Cable from the Battery Box to the Inverter*...
975-0289-01-01(PowerHub_1800).book Page 6 Friday, January 5, 2007 12:47 PM Installation Connecting the Battery Bank to the Inverter WARNING: Shock Hazard Once the battery bank is connected to the inverter, if the batteries are charged, the inverter outlets may become "live". If the PowerHub is to be hardwired, wait until all wiring is complete BEFORE connecting the battery bank.
975-0289-01-01(PowerHub_1800).book Page 7 Friday, January 5, 2007 12:47 PM Assembling the Components Connecting Two Battery Boxes to the Inverter Up to two Battery Boxes can be used with the PowerHub 1800 at one time for a maximum of four 12-volt batteries only. Connect dual Battery Boxes as follows: 1.
975-0289-01-01(PowerHub_1800).book Page 8 Friday, January 5, 2007 12:47 PM Installation Replacing the Top to the Battery Box 1. Place the top to the battery box on Back the enclosure, back edge first so that the back edge of the enclosure is inserted into the folded down edges of the sides of the top.
975-0289-01-01(PowerHub_1800).book Page 9 Friday, January 5, 2007 12:47 PM Wiring Wiring Plug-and-go (Softwiring) The PowerHub 1800 comes assembled with an AC input cord. This AC cord can be plugged into a 120 Vac outlet on a 120 Vac generator to charge the batteries. Important: The input cord is intended to allow connection to portable generators in non-permanent installations.
975-0289-01-01(PowerHub_1800).book Page 10 Friday, January 5, 2007 12:47 PM Installation Permanent Wiring (Hardwiring) WARNING: Shock Hazard Hardwiring this equipment should be done by a person with adequate knowledge of electrical and building code requirements. Failure to follow safe installation practices could result in a significant, and possibly lethal, shock hazard. Terminal Access Wiring Terminals Enlargement BEFORE REMOVING INVERTER COVER:...
975-0289-01-01(PowerHub_1800).book Page 12 Friday, January 5, 2007 12:47 PM Installation Continued from Figure 3-10. 3. Locate the AC Accessory Plate and remove one or the two of the knockouts depending on whether both input and output wiring will be needed. If only input is needed, then only remove one knockout.
975-0289-01-01(PowerHub_1800).book Page 13 Friday, January 5, 2007 12:47 PM Wiring AC Input and Output Wiring from a Generator Connect the PowerHub to a This 15 A circuit breaker is only 15 A circuit breaker in the AC required if the generator being Distribution Panel.
975-0289-01-01(PowerHub_1800).book Page 14 Friday, January 5, 2007 12:47 PM Installation AC Input and Output Wiring from the Utility Grid Connect the PowerHub to Connect the PowerHub to a 15 A circuit breaker in the a 15 A circuit breaker in the Main AC Distribution AC Distribution Panel.
975-0289-01-01(PowerHub_1800).book Page 15 Friday, January 5, 2007 12:47 PM Wiring DC Wiring with Ground Fault Protection (Renewable Energy Solar Panel; Maximum 400 W) Important: Renewable energy input may require additional hardware to be code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements.
975-0289-01-01(PowerHub_1800).book Page 16 Friday, January 5, 2007 12:47 PM Installation DC Wiring with Ground Fault Protection (Renewable Energy Solar Array; Maximum 1000 W) Important: Renewable energy input may require additional hardware to be code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements.
975-0289-01-01(PowerHub_1800).book Page 17 Friday, January 5, 2007 12:47 PM Wiring DC Wiring (Renewable Energy Wind, Maximum 1000 W) Important: Renewable energy input may require additional hardware to be code-compliant. There may also be additional grounding requirements. Be sure to consult your local electric authority for additional requirements. Example only.
975-0289-01-01(PowerHub_1800).book Page 18 Friday, January 5, 2007 12:47 PM Installation Replacing the Top Cover 1. Place the top cover back on the inverter and align the holes. 2. Replace the 5 #6-32 Phillips screws on the top of the inverter. 3.
975-0289-01-01(PowerHub_1800).book Page 19 Friday, January 5, 2007 12:47 PM Power Up Procedure Power Up Procedure If softwired..To Power Up the PowerHub 1800: AC Generator 120 Vac Outlet Connect the PowerHub to the generator and turn the generator ON (if required).
975-0289-01-01(PowerHub_1800).book Page 20 Friday, January 5, 2007 12:47 PM Installation If hardwired..To Power Up the PowerHub 1800: Connect the Battery Box(es) to the Inverter Connect the DC Input Connect the AC Input Press ON/OFF Switch to turn ON Main Panel...
975-0289-01-01(PowerHub_1800).book Page 21 Friday, January 5, 2007 12:47 PM Power Down Procedure Power Down Procedure If softwired..To Power Down the PowerHub 1800: Disconnect Loads. Press ON/OFF Switch to turn OFF Inverter/Charger. Disconnect the Battery Box(es) from the Inverter. Disconnect the PowerHub from the generator and turn the generator OFF.
975-0289-01-01(PowerHub_1800).book Page 22 Friday, January 5, 2007 12:47 PM Installation If hardwired..To Power Down the PowerHub 1800: WARNING: Shock Hazard If no DC Disconnect is used, then the DC input generators (solar or wind) will have to be physically disconnected to ensure power is OFF.
975-0289-01-01(PowerHub_1800).book Page 23 Friday, January 5, 2007 12:47 PM Ground Fault Protection Ground Fault Protection WARNING: Shock hazard Troubleshooting a grounding fault should be performed by qualified personnel, such as a certified electrician or technician. Ground fault protection is required when using either solar or wind renewable energy input.
975-0289-01-01(PowerHub_1800).book Page 24 Friday, January 5, 2007 12:47 PM Installation To replace the ground fault protection fuse: 1. Remove the five Phillips screws on the top of the inverter and lift off the panel to expose the terminals, as shown in Figure 3-22. 2.
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975-0289-01-01(PowerHub_1800).book Page 1 Friday, January 5, 2007 12:47 PM Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800.
One 1 A/250 Vac fuse for system ground fault protection. Table A-2 Electrical Specifications for the Battery Box Parameter Battery Box Protection Ten 20 A/32 Vdc Fuses for short circuit and reverse polarity conditions. 1.Stand-alone battery box Xantrex Part Number: PH1800-BBX A–2 975-0289-01-01...
0 °C (32 °F) to 40 °C (104 °F) Storage Temperature -30 °C (-22 °F) to 70 °C (158 °F) 1.Stand-alone battery box Xantrex Part Number: PH1800-BBX Battery Charger Specifications Charging The Battery Charger uses a three-stage charging process to maintain the Process battery (or batteries) in operational condition.
975-0289-01-01(PowerHub_1800).book Page 4 Friday, January 5, 2007 12:47 PM Specifications Float Stage In the Float stage, the constant voltage mode limited to 13.7 Vdc. An 8- hour timer is started at this point. If, during the 8-hour timer, the current rises to 6 A, the unit transitions back to the Bulk Stage and starts over.
975-0289-01-01(PowerHub_1800).book Page 5 Friday, January 5, 2007 12:47 PM Battery Charger Specifications Charging Profiles 40-amp Charging Profile Table A-5 provides the specific charging parameters for the 40 Charging Profile. Table A-5 40-amp Charging Profile Parameter Name Default Value Charger Setting 40 A Maximum Bypass Current 500 W (4 A)
975-0289-01-01(PowerHub_1800).book Page 6 Friday, January 5, 2007 12:47 PM Specifications 10-amp Charging Profile Table A-6 provides the specific charging parameters for the 10 Charging Profile. Table A-6 10-amp Charging Profile Parameter Name Default Value Charger Setting 10 A Maximum Bypass Current 1200 W (10 A) Bulk Mode 10 A...
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Clearance 2–3 Ventilation 2–8 Wind/Hydro Wiring 3–10 Hardwiring 3–11 Factory-installed AC Cord 3–9 Softwiring viii FCC information to the user 3–10 Terminal Access viii first aid 1–2 Function Xantrex web site 3–23 ground fault protection 1–4 Ground Terminals 975-0289-01-01 IX-1...
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