Char-Broil 463620411 Product Manual
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Char-Broil 463620411 Product Manual

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The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®;
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared
Grilling That's All About U®; Keepers of the Flame®; Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®;
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™; Advantage Series™; Auto-Clean™;Chef Tested™; Commercial
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™; FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™;
Grill 2 Go® Ice™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let's Grill
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™;
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™
© 2010 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463620411
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
TEC™ is a trademark of Tec Infrared Grills.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2010
12/01/10 • G208-001-140801

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Summary of Contents for Char-Broil 463620411

  • Page 1 PRODUCT GUIDE MODEL 463620411 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.

  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •Do not let children operate or play near grill.
  • Page 12 Ignitor Lighting Sideburner Match Lighting Do not lean over grill while lighting. Turn ON gas at LP cylinder. 2. Hold lit match to any port on the burner. Push in and turn Turn OFF gas burner control valves. Turn ON gas at LP cylinder. sideburner knob to the HI position.

  • Page 13: Spider Alert

    • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description Key Qty Description COOKING GRATE FIREBOX TANK EXCLUSION WIRE LOGO PLATE HEAT SHIELD VALVE/HOSE/REGULATOR ASSEMBLY KNOB CONTROL PANEL IGNITOR BURNER LOWER HINGE ELECTRODE/COLLECTOR UPPER HINGE SIDE SHELF TANK RETAINER MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) GREASE CUP MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) GREASE CUP CLIP...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left Leg ‘ Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. ‘...
  • Page 18 Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Front Panel Qty.4 #10-24x2” Machine Screw Qty.4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. Wheels Turn assembly upside down.
  • Page 19 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and #10-24 flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Side Brace Qty.4 #10-24x2” Machine Screw Qty.4 Valve/Hose/Regulator and Ignitor Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’...
  • Page 20 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw Qty.2 Heat Shield Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ wing nut. #10-24x1/2”...
  • Page 21 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’ machine screws. Insert #10-24x1-1/4’’ machine screws from outside the firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from the inside( A ). Place firebox on cart.
  • Page 22 Shelves Attach mounting brackets to shelf support with #8-32x3/8’’ sheet metal screw and side shelf bushing (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts(B). Repeat above steps for another side. Mounting Bracket 1/4’’-20x1/2’’...
  • Page 23 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom(see inset). #10-24 5x15 #10-24x1/2” Flange Nut Fiber Washer Machine Screw Qty.8 Qty.4...
  • Page 24 Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 Heat Tent and Cooking Grate Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Place cooking grate onto firebox.
  • Page 25 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup Tank collar opening must face to front of grill.

  • Page 26: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.

  • Page 27: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

  • Page 31: Registration Card

    Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

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