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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the...
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-15 Checking the throttle cable free Location of important labels .....1-5 play ..........6-19 PRE-OPERATION CHECKS ....4-1 Valve clearance ......6-20 DESCRIPTION ........2-1 Pre-operation check list ....4-2 Tires ..........
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STORAGE ...........7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION....9-1 Identification numbers .....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation .....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .........9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...
SAFETY INFORMATION TIONS. motorist’s blind spot. EAU10272 Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.
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Modifications made to this motorcycle changing lanes. Make sure that single most critical factor in the preven- not approved by Yamaha, or the re- other motorists can see you. tion or reduction of head injuries. moval of original equipment, may ren- The posture of the operator and Always wear an approved helmet.
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216 kg (476 lb) (U49) this motorcycle. Since Yamaha cannot lightweight as possible and test all other accessories that may be should be kept to a minimum.
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SAFETY INFORMATION could cause a dangerous loss of motorcycle in a place where pe- lights or engine power. destrians or children are not like- ly to touch these hot areas. Gasoline and exhaust gas Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE:...
INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EAU10822 EAU11003 Main switch P (Parking) Indicator and warning lights The main switch controls the ignition 1. Push. 1. Neutral indicator light “NEUTRAL” and lighting systems. The various main 2. Turn. 2. Turn signal indicator light “TURN” switch positions are described below.
INSTRUMENT AND CONTROL FUNCTIONS EAU11851 EAU12171 EAU12343 Tachometer Coolant temperature gauge Handlebar switches Left 1. Tachometer 1. Coolant temperature gauge 1. Dimmer switch “LIGHTS” 2. Tachometer red zone 2. Coolant temperature gauge red zone 2. Turn signal switch “TURN” The electric tachometer allows the rider With the key in the “ON”...
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INSTRUMENT AND CONTROL FUNCTIONS EAU12410 EAU12510 NOTE: Dimmer switch “LIGHTS” Horn switch “HORN” After switching to “RES”, approximately Set the switch to “HI” for the high beam Press this switch to sound the horn. 3.0 L (0.79 US gal) (0.66 Imp.gal) of and to “LO”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13060 Brake pedal Fuel tank cap To remove the fuel tank cap 1. Unlock. 2. Insert the key into the lock, and 1. Brake pedal then turn it 1/4 turn clockwise. The The brake pedal is on the right side of lock will be released and the fuel 1.
EWA10880 as well as to the exhaust system. WARNING Do not overfill the fuel tank, oth- Your Yamaha engine has been de- erwise it may overflow when the signed to use regular unleaded gaso- fuel warms up and expands. line with a pump octane number...
Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10%. Gasohol containing methanol is not recom- mended by Yamaha because it can cause damage to the fuel system or ve- hicle performance problems. 1. Steering lock 1.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU14230 Rider seat 1. Open the steering lock cover, and then insert the key. To remove the rider seat 2. Push the key in, turn it 1/8 turn 1. Release the rider seat backrest by counterclockwise so that it moves pushing the levers on the left and out, and then release it.
INSTRUMENT AND CONTROL FUNCTIONS 2. Place the rider seat in the original EAU14281 EAU14660 Helmet holder Adjusting the front fork position, and then tighten the bolts This front fork is equipped with air and screws. valves for adjusting the spring rate. NOTE: EWA10180 Make sure that the seat is properly se-...
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INSTRUMENT AND CONTROL FUNCTIONS able at a Yamaha dealer. 5. Securely install the air valve caps. 4. To increase the spring rate and thereby harden the suspension, in- crease the air pressure with an air pump or compressed air. To de-...
INSTRUMENT AND CONTROL FUNCTIONS result. justment. EAU15083 Adjusting the shock absorber Spring preload assemblies Spring preload: 1. Spring preload adjusting ring Minimum (soft): 1. Shock absorber assembly To increase the spring preload and Standard: Both shock absorber assemblies are thereby harden the suspension, turn equipped with a spring preload adjust- the adjusting ring on each shock ab- Maximum (hard):...
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INSTRUMENT AND CONTROL FUNCTIONS Damping force formance. Damping force: Always have a Yamaha dealer Minimum (soft): service the shock absorbers. Standard: Maximum (hard): EWA10230 WARNING These shock absorbers contain highly pressurized nitrogen gas. For 1. Damping force adjusting knob proper handling read and under- 2.
If the V-Boost operation cannot be of the frame. Raise the sidestand or heard when the main switch is lower it with your foot while holding the turned on, ask a Yamaha dealer to vehicle upright. inspect it. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10260 WARNING The vehicle must be placed on the centerstand during this in- spection. If a malfunction is noted, have a Yamaha dealer check the sys- tem before riding. 3-15...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
If necessary, add recommended coolant to specified level. 6-15 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play. Adjust if necessary. Front brake Check brake pads for wear.
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Check hydraulic system for leakage. Make sure that operation is smooth. Check cable free play. Throttle grip 6-19, 6-27 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-27 Lubricate if necessary.
The transmission is in the neutral Yamaha dealer check the electrical cir- Consult a Yamaha dealer re- position. cuit. garding any control or function...
(choke) turned on, then about 2.5 min- switch, or if it does not go off af- utes with the starter (choke) in the half- ter starting with sufficient fuel, way position. have a Yamaha dealer check the electrical circuit.
OPERATION AND IMPORTANT RIDING POINTS coast for long periods of time quickly pull the clutch lever in. EAU16671 Shifting with the engine off, and do not 5. Shift the transmission into second tow the motorcycle for long dis- gear. (Make sure not to shift the tances.
4th → 3rd: 20 km/h (12.5 mi/h) period, immediately have a During this period, prolonged full-throt- 3rd → 2nd: 20 km/h (12.5 mi/h) Yamaha dealer check the vehi- 2nd → 1st: 20 km/h (12.5 mi/h) tle operation or any condition that might cle.
OPERATION AND IMPORTANT RIDING POINTS EAU17200 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
WARNING TO EMISSIONS CONTROL ARE backrest. (See page 3-9.) If you are not familiar with mainte- GROUPED SEPARATELY. THESE nance work, have a Yamaha dealer SERVICES REQUIRE SPECIALIZED do it for you. DATA, KNOWLEDGE, AND EQUIP- MENT. YAMAHA DEALERS ARE...
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NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.
Replace gasket(s) if necessary. Evaporative emis- Check control system for dam- √ √ sion control system age. (For California only) Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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√ √ √ Final gear oil Change. Change. km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months. Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 23 * lube or engine oil 10W-30 thor- cables oughly.
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Lubricate the throttle grip hous- ing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Push down on the rear of the cowl- EAU18721 Removing and installing the ing until it locks in place. cowling and panels 4. Remove the key from the lock. The cowling and panels shown need to be removed to perform some of the EAU19180 Panel A...
1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit. 3. Check each spark plug for elec-...
PERIODIC MAINTENANCE AND MINOR REPAIR trode erosion and excessive car- then wipe off any grime from the EAU19672 Canister (for California only) bon or other deposits, and replace spark plug threads. it if necessary. 3. Install the spark plug with the spark plug wrench, and then tight- Specified spark plug: en it to the specified torque.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place an oil pan under the engine EAU19871 NOTE: Engine oil and oil filter to collect the used oil. The engine oil should be between the cartridge 3. Remove the engine oil filler cap minimum and maximum level marks.
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Make sure that the O-ring is properly An oil filter wrench is available at a not being replaced. seated. Yamaha dealer. 4. Remove the oil filter cartridge with 6. Install the new oil filter cartridge 5. Apply a thin coat of engine oil to an oil filter wrench.
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If the oil level warning light flickers or remains on, immediately turn the ECA11620 CAUTION: engine off and have a Yamaha dealer 1. Torque wrench check the vehicle. In order to prevent clutch slip- page (since the engine oil also 10.
If any 3. Install the final gear oil drain bolt, NOTE: leakage is found, have a Yamaha deal- and then tighten it to the specified The oil level should be at the brim of the er check and repair the vehicle.
1. Maximum level mark If water has been added to the NOTE: 2. Minimum level mark coolant, have a Yamaha dealer The coolant level must be checked check the antifreeze content of 4. If the coolant is at or below the...
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PERIODIC MAINTENANCE AND MINOR REPAIR coolant temperature in the radia- tor. If the engine overheats, see page 6-40 for further instructions. EAU20392 To change the coolant 1. Place the vehicle on the center- stand and let the engine cool if necessary.
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1. Rubber coolant drain plug If water has been added to the into the radiator until it is full. coolant, have a Yamaha dealer 9. After the coolant is completely check the antifreeze content of drained, thoroughly flush the cool-...
18. Start the engine, and then check maintenance and lubrication chart. the vehicle for coolant leakage. If Clean the air filter element more fre- coolant is leaking, have a Yamaha quently if you are riding in unusually dealer check the cooling system. wet or dusty areas.
7. Install the cowling. tem, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Throttle cable free play The throttle cable free play should mea- sure 3.0–5.0 mm (0.12–0.20 in) at the...
Rear: 225 kPa (33 psi) (2.25 kgf/cm must be adjusted by a Yamaha dealer Tire air pressure 90–215 kg (198–474 lb) (CAL)(ZAF) at the intervals specified in the periodic The tire air pressure should be checked 90–216 kg (198–476 lb) (U49):...
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The front and rear tires should that the total weight of the cargo, rid- tact a Yamaha dealer immediately and be of the same make and de- er, passenger, and accessories have the tire replaced.
If there is air in the hydraulic herent stability of the original system, have a Yamaha dealer bleed design. Genuine Yamaha Parts and the system before operating the motor- Accessories are designed and test- cycle.
A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Locknut operating the motorcycle. Air in 1.
NOTE: cator almost touches the brake disc, The rear brake fluid reservoir is located have a Yamaha dealer replace the behind panel B. (See page 6-8.) 1. Panel B brake pads as a set.
Brake fluid may deteriorate paint- Use only the recommended quality ed surfaces or plastic parts. Al- Have a Yamaha dealer change the brake fluid, otherwise the rubber ways clean spilled fluid...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)
Recommended lubricant: EWA10740 Lithium-soap-based grease (all-pur- WARNING pose grease) If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-28...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-30...
PERIODIC MAINTENANCE AND MINOR REPAIR straight up when checking the electro- lead and the starter motor lead EAU23351 Battery lyte level. from the starter motor relay. 2. Check the electrolyte level in the battery. NOTE: The electrolyte should be between the minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR of water. INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. After installation, make sure that EAU23570 Replacing the fuses the battery leads are properly con- The main fuse box is located under the nected to the battery terminals and rider seat. (See page 3-9.) that the breather hose is properly routed, in good condition, and not obstructed.
6. Install the headlight unit by install- 4. Place a new headlight bulb into po- ing the screws. sition, and then secure it with the 7. Have a Yamaha dealer adjust the bulb holder. headlight beam if necessary. ECA10660 CAUTION: 1.
Front wheel EAU24430 To remove the front wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of 1. Tail/brake light bulb 1. Speedometer cable it falling over.
EWA10820 ing the brake calipers onto the brake WARNING discs. It is advisable to have a Yamaha dealer service the wheel. 5. Take the motorcycle off the center- Securely support the motorcy- stand so that the front wheel is on cle so that there is no danger of 2.
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PERIODIC MAINTENANCE AND MINOR REPAIR 7. Pull the wheel to the right to sepa- rate it from the final gear case, and then remove it. ECA11180 CAUTION: Do not push the brake pedal after the wheel has been removed togeth- er with the brake disc, otherwise the brake pads will be forced shut.
However, should your motorcycle 6. Take the motorcycle off the center- require any repair, take it to a Yamaha stand so that the rear wheel is on dealer, whose skilled technicians have the ground.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- EAU26060 Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
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MOTORCYCLE CARE AND STORAGE After normal use salt. before storing or covering it. Remove dirt with warm water, a mild EWA11130 2. After drying the motorcycle, apply WARNING detergent, and a soft, clean sponge, a corrosion protection spray on all Make sure that there is no oil or and then rinse thoroughly with clean metal, including chrome- and nick-...
“OFF”. EAU26230 NOTE: Storage 3. Drain the carburetor float cham- Consult a Yamaha dealer for advice on bers by loosening the drain bolts; what products to use. Short-term this will prevent fuel deposits from Always store your motorcycle in a cool, building up.
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MOTORCYCLE CARE AND STORAGE install the spark plugs and the than 0 °C (30 °F) or more than spark plug caps. 30 °C (90 °F)]. For more informa- EWA10950 tion on storing the battery, see WARNING page 6-31. To prevent damage or injury from NOTE: sparking, make sure to ground the Make any necessary repairs before...
SPECIFICATIONS EAU2633D Lubrication system: With oil filter cartridge replacement: Dimensions: Wet sump 3.80 L (4.02 US qt) (3.34 Imp.qt) Engine oil: Final gear oil: Overall length: 2300 mm (90.6 in) Type: Type: Overall width: SAE10W30 or SAE10W40 or SAE15W40 SAE80 API GL-4 Hypoid gear oil 795 mm (31.3 in) or SAE20W40 or SAE20W50 (ZAF) Quantity:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed under cowl- ing A. (See page 6-8.) Record the infor- mation on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Accessories and replacement parts ..6-23 Final gear oil..........6-14 Oil level warning light ........ 3-2 Air filter element, cleaning .......6-18 Front and rear brake pads, checking..6-25 Front fork, adjusting......... 3-10 Parking ............5-5 Front fork, checking......... 6-29 Battery .............6-31 Part locations ..........
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INDEX Troubleshooting charts ......6-40 Turn signal indicator light ......3-1 Turn signal light bulb or tail/brake light bulb, replacing ..........6-35 Turn signal switch ........3-4 Valve clearance ........6-20 V-Boost ........... 3-14 Vehicle identification number ....9-1 Warranty, extended........9-9 Warranty, limited ........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.5–0.1×1 !
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