Yamaha Fazer FZS600 Owner's Manual
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Yamaha Fazer FZS600 Owner's Manual

Fazer 1999
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OWNER'S MANUAL
FZS600
FZS600SP
5DM-28199-E3

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  • Page 1 OWNER’S MANUAL FZS600 FZS600SP 5DM-28199-E3...
  • Page 2 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all your FZS600/ FZS600SP’s advantages. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 3 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 4: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU00008 FZS600/FZS600SP OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, September 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Give Safety The Right Of Way

    GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY..........1-1...
  • Page 9 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition.

  • Page 10: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls/Instruments ................2-3...
  • Page 11 D ESCRIPTION EAU00026 Left view 1. Front fork spring preload adjusting bolt (page 3-16) 7. Luggage strap holder (page 3-17) 2. Starter (choke) “ ” (page 3-14) 8. Seat lock (page 3-14) 3. Air filter (page 6-15) 9. Rear shock absorber spring preload 4.
  • Page 12 DESCRIPTION Right view 11. Luggage strap holder (page 3-17) 16. Front brake fluid master cylinder (page 6-25) 12. Tool kit (page 6-1) 17. Oil level check window (page 6-9) 13. Grab bar 18. Rear brake pedal (page 3-11) 14. Rear brake fluid master cylinder (page 6-26) 19.
  • Page 13 DESCRIPTION Controls/Instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Speedometer (page 3-6) 4. Main switch (page 3-1) 5. Tachometer (page 3-7) 6. Fuel gauge (page 3-8) 7. Right handlebar switches (page 3-10) 8. Front brake lever (page 3-11) 9.

  • Page 14: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/Steering lock ........3-1 Rear brake pedal..........3-11 Indicator lights ............3-3 Fuel tank cap ............. 3-12 Oil level indicator circuit check......3-4 Fuel ..............3-13 Fuel indicator circuit check ........3-5 Fuel tank breather hose ........3-13 Speedometer ............3-6 Starter (choke) “...

  • Page 15: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029 EAU00040 Main switch/Steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”...
  • Page 16 INSTRUMENT AND CONTROL FUNCTIONS EAU03013 (Parking) The steering is locked in this position, and the taillights and auxiliary light come on but all other circuits are off. The key can be removed in this posi- tion. To use the parking position, first lock the steering, then turn the key to “...

  • Page 17: Indicator Lights

    INSTRUMENT AND CONTROL FUNCTIONS EAU00063 EAU01716 High beam indicator light “ ” Coolant temperature indicator light This indicator comes on when the “ ” headlight high beam is used. This indicator light comes on when the engine overheats. If the light comes on, EAU01313 stop the engine immediately and allow Oil level indicator light “...

  • Page 18: Oil Level Indicator Circuit Check

    Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.

  • Page 19: Fuel Indicator Circuit Check

    Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.

  • Page 20: Speedometer

    INSTRUMENT AND CONTROL FUNCTIONS ride on a tank of fuel. This information To set the clock will enable you to plan fuel stops in the 1. Push both the “SELECT” and future. “RESET” buttons for at least two seconds. Selecting a mode 2.

  • Page 21: Tachometer

    Throttle Position Sen- sor may be disconnected or short-cir- sor (T.P.S.) circuit. cuited. In this case, ask a Yamaha If some trouble should occur in the cir- dealer to inspect the motorcycle. cuit, the tachometer will repeatedly dis-...

  • Page 22: Antitheft Alarm (Optional)

    INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Antitheft alarm (optional) An antitheft alarm can be equipped to this motorcycle. Consult your Yamaha dealer to obtain and install the alarm. 1. Fuel gauge EAU00110 Fuel gauge This model is equipped with an electric fuel gauge so the rider can monitor the fuel level in the fuel tank.

  • Page 23: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU00127 NOTE: Turn signal switch Turn on the hazard switch to warn oth- To signal a right-hand turn, push the er drivers if your motorcycle must be switch to “ ”. To signal a left-hand stopped where it might be a traffic haz- turn, push the switch to “...

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also. EAU00143 Start switch “ ” The starter motor cranks the engine 1.

  • Page 25: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal 2. Lever position adjuster EAU00157 EAU00162 Shift pedal Rear brake pedal 3. Arrow mark a. Lever distance This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00161 stant-mesh 6-speed transmission.

  • Page 26: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.

  • Page 27: Fuel

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: 1. Filler tube 1. Fuel tank breather hose Regular unleaded gasoline with a 2.

  • Page 28: Starter (Choke)

    INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) “ ” 1. Seat lock 1. Projection 2. Open 2. Seat holder EAU02976 Starter (choke) “ ” EAU01319 To install Seat Starting a cold engine requires a richer Insert the projection on the rear of the To remove air-fuel mixture.

  • Page 29: Helmet Holder

    The helmet holder is under the seat. This compartment is designed to store Remove the seat and hook the helmet a genuine Yamaha U-LOCK. (Other on the helmet holder. Then, reinstall locks may not fit.) the seat and lock it.

  • Page 30: Front Fork Adjustment

    INSTRUMENT AND CONTROL FUNCTIONS 1. Spring preload adjusting bolt 1. Setting position 2. Front fork cap EAU00285 Front fork adjustment EC000013 CAUTION: This front fork is equipped with spring preload adjusting bolts. The grooves are provided to show EW000037 the adjustment level. Always keep WARNING the adjustment level equal on both Each fork leg must be set to the...

  • Page 31: Rear Shock Absorber Adjustment

    Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. CI-18E Stan- Hard Soft dard...

  • Page 32: Sidestand

    Please check carefully the operating instructions listed be- low and if there is any indication of a malfunction, return the motorcycle to a Yamaha dealer immediately for repair. 3-18...

  • Page 33: Sidestand/Clutch Switch Operation Check

    WARNING Be sure to use the centerstand SIDESTAND SWITCH IS OK. during this inspection. If improper operation is noted, consult a Yamaha dealer. CD-08E TURN MAIN SWITCH TO “ON” AND ENGINE STOP SWITCH TO “ ”. TRANSMISSION IS IN GEAR AND SIDESTAND IS UP.

  • Page 34: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list..............4-1...

  • Page 35: Pre-Operation Check List

    P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.
  • Page 36 PRE-OPERATION CHECKS ITEM CHECKS PAGE Center and sidestand • Check for smooth operation. 6-29 pivots • Lubricate if necessary. • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-12 ~ 3-13 •...

  • Page 38: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine................5-1 Starting a warm engine ..............5-4 Shifting ....................5-4 Recommended shift points (for Switzerland only) ......5-5 Tips for reducing fuel consumption ............ 5-5 Engine break-in .................. 5-5 Parking ....................5-6...

  • Page 39: Starting The Engine

    Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-...

  • Page 40: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH THE ENGINE WILL START.
  • Page 41 (choke) turned off. Yamaha dealer to inspect it. is released. If the oil level indicator light flickers or remains on, immedi- 3. Turn on the starter (choke) and completely close the throttle grip.

  • Page 42: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.

  • Page 43: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,600 km.

  • Page 44: Parking

    1,600 km and beyond Proceed with normal riding. EC000053 CAUTION: Never let engine speeds enter the red zone. If any engine trouble should oc- cur during the break-in period, consult a Yamaha dealer imme- diately.

  • Page 46: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit..............6-1 Drive chain slack adjustment ......6-27 Periodic maintenance and lubrication....6-2 Drive chain lubrication........6-28 Panel removal and installation ......6-5 Cable inspection and lubrication ......6-28 Panel A, C.............6-5 Throttle cable and grip lubrication ...... 6-28 Panel B ..............6-6 Brake and shift pedal lubrication ......

  • Page 47: Tool Kit

    If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance...

  • Page 48: Periodic Maintenance And Lubrication

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. Fuel line •...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. Wheel bearings • Replace if necessary. •...
  • Page 50 Cooling system • Change coolant every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

  • Page 51: Panel Removal And Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Bolt EAU01122 EAU00491 Panel removal and installation Panel A, C The panels illustrated need to be re- To remove moved to perform some of the mainte- Remove the bolt and pull outward on nance described in this chapter.

  • Page 52: Panel B

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Bolt 2. Screw ( 3) EAU01315 Panel B To remove Remove the screws. To install Place the panel in the original position and install the screws.

  • Page 53: Spark Plugs

    If one spark plug shows a distinctly differ- ent color, there could be something wrong with the engine. Do not attempt to diagnose such problems yourself. In- stead, take the motorcycle to a Yamaha dealer. You should periodical-...
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kg) NOTE: If a torque wrench is not available when a. Spark plug gap you are installing a spark plug, a good Installation estimate of the correct torque is 1/4 to 1.

  • Page 55: Engine Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.
  • Page 56 Make sure the O-ring is seated proper- An oil filter wrench is available at a funnel or similar device to keep oil nearby Yamaha dealer. away from the exhaust pipe. 5. Reinstall the drain bolt and tighten it to the specified torque.
  • Page 57 Engine oil also lubricates mains on, immediately stop the en- When installing the oil filter, tighten it to the clutch and additives could gine and consult with a Yamaha the proper torque by using a torque cause clutch slippage. dealer.

  • Page 58: Cooling System

    You may use distilled water if you can’t get soft water. 1. Reservoir tank NOTE: 2. Maximum level mark If water is added, have a Yamaha 3. Minimum level mark EAU01718 dealer check the antifreeze con- Cooling system tent of the coolant as soon as pos- 1.

  • Page 59: Changing The Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 2) 1. Hose 1. Coolant drain bolt 2. Fuel cock 2. Sidestand switch lead EAU01719* Changing the coolant 3. Fuel level sensor connector 3. Plastic holder 4. Lift the fuel tank upward and turn 7.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 1. Plastic holder 2. Overflow hose 12. Remove the hose holder from the 13. Pull the hose all the way down and EW000067 frame. to the outside while making sure to WARNING keep the end up.

  • Page 61: Air Filter

    Total amount: NOTE: 1.95 L If any leakage is found, ask a Yamaha 3. Remove panels A, B and C. (See Reservoir tank capacity: dealer to inspect the cooling system. pages 6-5 and 6-6 for panel re- 0.61 L...
  • Page 62 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Rubber cover 1. Air filter case cover 2. Holder 2. Screw ( 4) 4. Remove the rubber cover from its 5. Remove the screws holding the air holders by pushing it downward. filter case cover. Then pull it upward and back as shown, away from the air filter case.
  • Page 63 If any damage is found, it may result in a fuel leak, so do not start the engine. Ask a Yamaha dealer for re- pairs. 1. Air filter element Always make sure that the fuel 6.

  • Page 64: Carburetor Adjustment

    NOTE: cated adjustment. Most adjustments If the specified idle speed cannot be should be left to a Yamaha dealer who obtained by performing the above ad- has the professional knowledge and justment, consult a Yamaha dealer.

  • Page 65: Throttle Cable Free Play Inspection

    5 mm at the throttle grip. If the free play ambient air temperature. Tire infla- is incorrect, ask a Yamaha dealer to tion pressure must be adjusted ac- make this adjustment. cording to total weight of cargo, rider, passenger, and accessories (fairing, saddlebags, etc.
  • Page 66 CYCLE. Make sure the total weight the side wall is cracked, contact a of the cargo, rider, passenger, and Yamaha dealer immediately and have accessories (fairing, saddlebags, the tire replaced. etc. if approved for this model) does not exceed the maximum load of the motorcycle.
  • Page 67 Brakes, tires, and relat- can be given if tire combina- ed wheel parts replacement should tions other than what is ap- 1. Tire valve be left to a Yamaha Service Techni- proved used this 2. Valve core cian.

  • Page 68: Wheels

    Type normal condition exists in a wheel, tires in tire replacement. Other Bridgestone 160/60 ZR17 (69W) BT-57R consult a Yamaha dealer. Do not Dunlop 160/60 ZR17 (69W) D207J tires may have a danger of attempt even small repairs to the...

  • Page 69: Clutch Lever Free Play Adjustment

    Clutch lever free play positioned 36.6 mm below the top of adjustment the footrest. If not, ask a Yamaha deal- The clutch lever free play should be ad- er to adjust it. justed to 10 ~ 15 mm. If the free play is incorrect, adjust as follows.

  • Page 70: Brake Light Switch Adjustment

    2. Adjusting nut control and an accident. Have a EAU00713 Brake light switch adjustment Yamaha dealer inspect and bleed the system if necessary. The rear brake light switch is activated by the brake pedal and is properly ad- justed when the brake light comes on just before braking takes effect.

  • Page 71: Checking The Front And Rear Brake Pads

    Yamaha dealer to replace the Observe these precautions: brake pads as a set. When checking the fluid level,...

  • Page 72: Brake Fluid Replacement

    The brake fluid should be replaced only ing. Water will significantly lower by trained Yamaha service personnel. the boiling point of the fluid and Have the Yamaha dealer replace the may result in vapor lock. following components during periodic Brake fluid may deteriorate paint- maintenance or when they are dam- ed surfaces or plastic parts.

  • Page 73: Drive Chain Slack Check

    PERIODIC MAINTENANCE AND MINOR REPAIR EC000096 CAUTION: Too little chain slack will overload the engine and other vital parts. Keep the slack within the specified limits. 3. After adjusting, tighten the lock- nuts. Then tighten the axle nut to the specified torque. a.

  • Page 74: Drive Chain Lubrication

    Yamaha dealer to replace it. Wipe it dry, and thoroughly lubricate it with SAE 30 ~ 50W motor oil. Do not...

  • Page 75: Brake And Shift Pedal Lubrication

    Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-29...

  • Page 76: Rear Suspension Lubrication

    3. Push down hard on the handle- bars several times and check if the fork rebounds smoothly. EC000098 CAUTION: If any damage or unsmooth move- ment is found with the front fork, consult a Yamaha dealer. 6-30...

  • Page 77: Steering Inspection

    Hold the lower end of the front forks and try to move them forward and backward. If any free play can be felt, ask a Yamaha dealer to inspect and adjust the steer- ing. Inspection is easier if the front wheel is removed.
  • Page 78 If you do not have a sealed- Batteries produce explosive gases. type battery charger, contact Keep sparks, flame, cigarettes etc., your Yamaha dealer. away. Ventilate when charging or Always make sure the connec- using in an enclosed space. Always...

  • Page 79: Fuse Replacement

    Install a new fuse of speci- fied amperage. Turn on the switches and see if the electrical device oper- ates. If a fuse immediately blows again, consult a Yamaha dealer. 6-33...
  • Page 80 • Do not use headlight bulbs of wattage higher than speci- fied. 4. Install the bulb holder cover and reconnect the headlight connec- tor. If the headlight beam adjust- ment is necessary, ask a Yamaha dealer to make that adjustment. 6-34...

  • Page 81: Taillight Bulb Replacement

    1. Remove the screw and the lens. WARNING 3. To remove the socket, turn it coun- 2. Remove the defective bulb by It is advisable to have a Yamaha terclockwise. pushing it inward and turning it dealer service the wheel.

  • Page 82: Front Wheel Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake hose holder 1. Speed sensor 1. Stopper 2. Plastic clamp 3. Install the wheel axle (make sure EAU01309 Front wheel installation 3. Caliper bolt ( 2) the slot in the speed sensor fits 4.

  • Page 83: Rear Wheel Removal

    4. Remove the axle nut, caliper bolts EW000122 and caliper. WARNING 5. Loosen the locknuts and chain ad- It is advisable to have a Yamaha justing nuts on each side of the dealer service the wheel. swingarm. Securely support the motor- 6.

  • Page 84: Rear Wheel Installation

    PERIODIC MAINTENANCE AND MINOR REPAIR 6. Tighten the axle nut, caliper bolts NOTE: Do not depress the brake pedal and the brake torque rod nut to the when the caliper is off the disc as specified torques. the brake pads will be forced shut. You do not have to disassemble Tightening torque: the chain in order to remove or in-...

  • Page 85: Troubleshooting

    If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experience, and know- how to properly service your motor- cycle.

  • Page 86: Troubleshooting Chart

    Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.

  • Page 87: Engine Overheating

    Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and repair the cooling system. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom- mended coolant as soon as possible.

  • Page 88: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage....................7-4...
  • Page 89 M OTORCYCLE CARE AND STORAGE EAU01516 Care Before cleaning Cleaning 1. Cover up the muffler outlet with a After normal use The exposure of its technology makes plastic bag. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2.

  • Page 90: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they...
  • Page 91 MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires.
  • Page 92 NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel...
  • Page 93 MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto the 7. Check and, if necessary, correct spark plugs and place the spark the tire air pressure, then raise the plugs on the cylinder head so that motorcycle so that both of its the electrodes are grounded.

  • Page 94: Specifications

    SPECIFICATIONS Specifications ..................8-1 HOW TO USE THE CONVERSION TABLE ........8-5...

  • Page 95: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS600/FZS600SP Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,080 mm (except for N, SF) SAE 10W/30 2,175 mm (for N, SF) Overall width 710 mm SAE 10W/40...
  • Page 96 SPECIFICATIONS Cooling system total amount 1.95 L Number of drive chain sprocket teeth (rear/front) 48/15 Air filter Dry type element Transmission type Constant mesh 6-speed Fuel Operation Left foot operation Type Regular unleaded gasoline Gear ratio Fuel tank capacity 20 L 2.846 Fuel reserve amount 3.5 L...
  • Page 97 SPECIFICATIONS Rear Rear Type Tubeless Type Cast Size 160 / 60 ZR17 (69W) Size MT 5.00 Manufacturer/ Brakes model Bridgestone / BT-57R Front Dunlop / D207J Type Dual disc brake Metzeler / MEZ1 Operation Right hand operation Michelin / MACADAM 90X Fluid DOT 4 Maximum load*...
  • Page 98 SPECIFICATIONS Electrical system Fuses Ignition system T.C.I. (digital) Main fuse 30 A Charging system Headlight fuse 20 A Type A.C. magneto Signaling system fuse 20 A Standard output 14 V, 18 A @ 5,000 r/min Ignition fuse 20 A Battery Radiator fan fuse 10 A Type...

  • Page 99: How To Use The Conversion Table

    SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb...

  • Page 100: Consumer Information

    CONSUMER INFORMATION Identification number records............. 9-1 Key identification number ..............9-1 Vehicle identification number.............. 9-1 Model label..................9-2...

  • Page 101: Identification Number Records

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.

  • Page 102: Model Label

    The model label is affixed to the frame under the seat. (See page 3-14 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer.

  • Page 103: Left View

    I NDEX 1 0 - Helmet holder.........3-15 High beam indicator light......3-3 Air filter ..........6-15 Engine break-in ........5-5 Horn switch ..........3-9 Antitheft alarm (optional) ......3-8 Engine oil ..........6-9 Engine stop switch......... 3-10 Identification number records ....9-1 Battery ...........6-31 Idle speed adjustment ......6-18 Brake and clutch lever lubrication...6-29 Front brake lever ........

  • Page 104: Right View

    INDEX Steering inspection........ 6-31 Storage ........... 7-4 Panel A, C ..........6-5 Storage compartment......3-15 Panel B............ 6-6 Panel removal and installation ....6-5 Parking ............ 5-6 Tachometer..........3-7 Pass switch ..........3-9 Taillight bulb replacement ..... 6-35 Periodic maintenance and lubrication ..6-2 Throttle cable and grip lubrication..
  • Page 105 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 10 - 0.3 1 CR...

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