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EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of an FZS600/FZS600SP , you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ..........1-1...
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G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Fuel tank cap ............ 3-10 Indicator and warning lights ........3-3 Fuel ..............3-11 Speedometer unit ..........3-4 Fuel tank breather hose ........3-11 Tachometer ............3-5 Starter (choke) lever .......... 3-12 Self-diagnosis device ..........3-5 Seat ..............
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...
INSTRUMENT AND CONTROL FUNCTIONS EAU01316 (Parking) The steering is locked, and the taillights and auxiliary light are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”.
“ ” Yamaha dealer check the electri- The corresponding indicator light flash- cal circuit. es when the turn signal switch is pushed to the left or right. EAU00061 Neutral indicator light “...
To reset a meter ing light does not come on, have a This speedometer unit is equipped with: To reset either tripmeter 1 or 2 to 0.0, Yamaha dealer check the electri- an odometer select either by pushing the “SELECT” cal circuit.
Tachometer If the tachometer displays such an er- 5. Push the “SELECT” button to start The electric tachometer allows the rider ror code, have a Yamaha dealer check the clock. to monitor the engine speed and keep it the motorcycle.
3,000 r/min, the speed sen- an optional anti-theft alarm by a sor may be disconnected or short-cir- Yamaha dealer. Contact a Yamaha cuited. If this occurs, have a Yamaha dealer for more information. dealer check the electrical circuit. 1. Fuel gauge...
INSTRUMENT AND CONTROL FUNCTIONS EAU00127 EC000006 Turn signal switch CAUTION: To signal a right-hand turn, push this Do not use the hazard light for an ex- switch to “ ”. To signal a left-hand tended length of time, otherwise the turn, push this switch to “...
INSTRUMENT AND CONTROL FUNCTIONS EAU00143 Start switch “ ” Push this switch to crank the engine with the starter. EC000005 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Engine stop switch 1. Clutch lever 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Brake lever 1. Brake pedal 2. Brake lever position adjusting dial EAU00157 EAU00162 3. Arrow mark Shift pedal Brake pedal a. Distance between brake lever and handleber The shift pedal is located on the left The brake pedal is on the right side of grip side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: 1. Fuel tank filler tube 1. Fuel tank breather hose Regular unleaded gasoline with a 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) lever 1. Seat lock 1. Projection 2. Unlock. 2. Seat holder EAU02976 Starter (choke) lever To install the seat EAU01319 Seat Starting a cold engine requires a richer 1. Insert the projection on the rear of air-fuel mixture, which is supplied by the seat into the seat holder as To remove the seat...
This storage compartment is designed This front fork is equipped with spring other documents in the storage com- to hold a genuine Yamaha U-LOCK. preload adjusting bolts. partment, be sure to wrap them in a (Other locks may not fit.) When placing EW000035 plastic bag so that they will not get wet.
INSTRUMENT AND CONTROL FUNCTIONS Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction a. To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction b.
Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-15...
It cuts the running engine when check this system regularly as de- the sidestand is moved down. scribed below and have a Yamaha Periodically check the operation of the dealer repair it if it does not function ignition circuit cut-off system according properly.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
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P RE-OPERATION CHECKS EAU01114 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
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PRE-OPERATION CHECKS ITEM CHECKS PAGE Center and sidestand • Check smooth operation. 6-32 pivots • Lubricate if necessary. • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-10–3-11 •...
Always make sure Yamaha dealer check the electrical cir- described on page 3-16. that there is adequate ventila- cuit. Never ride with the sidestand tion.
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Yamaha dealer check the off when the start switch is electrical circuit. released.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,600 km.
1,600 km and beyond The vehicle can now be operated normally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have Yamaha dealer check the vehicle.
PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking and lubricating the throttle grip and cable ..........6-31 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the Removing and installing panels ......6-5 brake and shift pedals ........6-31 Checking the spark plugs ........6-7 Checking and lubricating the brake Engine oil and oil filter cartridge ......6-9...
Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-...
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (×1,000 km) Annual ITEM CHECK OR MAINTENANCE JOB check √ √ √ √ Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √ √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (×1,000 km) Annual ITEM CHECK OR MAINTENANCE JOB check √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. Cooling system • Change. Every 3 years Front and rear brake √...
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Bolt EAU01122 EAU00491 Removing and installing Panel A, C To remove the panel panels Remove the bolt, and then pull the pan- The panels shown above need to be el off as shown.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Bolt 2. Screw (× 3) EAU01315 Panel B To remove the panel Remove the screws, and then take the panel off. To install the panel Place the panel in the original position, and then install the screws.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kg) NOTE: a. Spark plug gap If a torque wrench is not available when installing a spark plug, a good estimate To install a spark plug of the correct torque is 1/4–1/2 turn...
PERIODIC MAINTENANCE AND MINOR REPAIR To check the engine oil level 1. Place the motorcycle on the centerstand. NOTE: Make sure that the motorcycle is posi- tioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
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NOTE: An oil filter wrench is available at a When draining the engine oil, use Make sure that the O-ring is properly Yamaha dealer. a funnel or similar device to keep seated. the oil away from the exhaust pipe. Skip steps 4–6 if the oil filter car- tridge is not being replaced.
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PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the EC000072 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives Recommended engine oil: with the oil or use oils of a...
If the oil level warning light flickers procedures.) or remains on, immediately turn the 3. Check the coolant level in the engine off and have a Yamaha deal- coolant reservoir. er check the vehicle. NOTE: 10. Turn the engine off, and then...
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If water has been added to the 2. Remove the seat. (See page 3-12 coolant, have a Yamaha dealer for seat removal and installation check the antifreeze content of procedures.) the coolant as soon as possible, 3.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Hose 1. Water pump drain bolt 1. Radiator cap 2. Fuel cock 2. Sidestand switch lead 2. Radiator overflow hose 3. Fuel level sensor coupler 3. Lead holder EW000067 4. Funnel 4. Lift the fuel tank, and then turn the WARNING 7.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and re- place it if necessary. Tightening torque: Coolant drain bolt: 10 Nm (1,0 m·kg) 17. Connect the radiator overflow 1. Hose holder hose and make sure that it is prop- 13.
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Yamaha 23. Install the fuel tank bolts. dealer replace the hose, other- If water has been used instead 24.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03559 Air filter The air filter element should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in unusually wet or dusty areas. 1. Remove the seat. (See page 3-12 for seat removal and installation procedures.) 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter case cover 1. Air filter element 1. Air filter element 2. Screw (× 4) 6. Pull out the air filter element. 7. Tap the air filter element lightly to 5. Remove the screws holding the air remove most of the dust and dirt.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw a.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-01E EWA00012 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Because loading has an enormous ity, and safe operation of your motor- 225 kPa 250 kPa impact on the handling, braking, Up to 90 kg 2.25 kg/cm...
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1. Tire air valve proved this model 2. Valve core Tire air valve TR412 Yamaha Motor Co., Ltd. 3. Valve cap with seal Valve core #9000A (original) Always make sure that the valve Tire information caps are securely installed to This motorcycle is equipped with cast prevent air pressure leakage.
If any damage is the danger of bursting at super 1. Clutch lever free play locknut found, have a Yamaha dealer re- high speeds. 2. Clutch lever free play adjusting bolt place the wheel. Do not attempt Brand-new tires can have a rela- c.
A soft or spongy feeling in the brake clutch does not operate correctly, have pedal can indicate the presence of a Yamaha dealer check the internal air in the hydraulic system. If there clutch mechanism. is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle.
To point that the wear indicator groove has make the brake light come on later, almost disappeared, have a Yamaha turn the adjusting nut in direction b. dealer replace the brake pads as a set.
EAU03238 Changing the brake fluid Drive chain slack: 30–45 mm Have a Yamaha dealer change the brake fluid at the intervals specified in 5. If the drive chain slack is incorrect, the periodic maintenance and lubrica- adjust it as follows.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both adjusting nuts are in the same po- the periodic maintenance and lubrica- sition for proper wheel alignment.
If a cable is damaged lubricants for the drive chain, as or does not move smoothly, have a they may contain substances that Yamaha dealer check or replace it. could damage the O-rings. Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03209 Checking and lubricating the Recommended lubricant: Throttle cable: throttle grip and cable Engine oil The operation of the throttle grip and Throttle grip housing and grip: the condition of the throttle cable Lithium-soap-based grease should be checked before each ride, (all-purpose grease) and the cable should be lubricated or...
Recommended lubricant: EW000114 WARNING Lithium-soap-based grease If the centerstand or sidestand does (all-purpose grease) not move up and down smoothly, have a Yamaha dealer check or re- pair it. 6-32...
WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check or repair the steer- over.
To charge the battery Batteries produce explosive hy- charge it if necessary. Have a Yamaha dealer charge the bat- drogen gas. Therefore, keep 3. Fully charge the battery before in- tery as soon as possible if it seems to sparks, flames, cigarettes, etc.,...
4. If the fuse immediately blows If a fuse is blown, replace it as follows. again, have a Yamaha dealer 1. Turn the key to “OFF” and turn off check the electrical system. the electrical circuit in question.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight bulb cover 1. Headlight bulb holder 1. Do not touch this area. 2. Headlight coupler 2. Unhook the headlight bulb holder, EW000119 EAU00826 WARNING and then remove the defective Replacing the headlight bulb Headlight bulbs get very hot.
4. Install the bulb cover, and then clockwise. connect the coupler. 5. Insert a new bulb into the socket, 5. Have a Yamaha dealer adjust the push it in, and then turn it clock- headlight beam if necessary. wise until it stops.
2. Remove the defective bulb by moving the bolts. WARNING pushing it in and turning it counter- ECA00047 It is advisable to have a Yamaha clockwise. CAUTION: dealer service the wheel. 3. Insert a new bulb into the socket, Do not pull the brake lever after the...
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the plastic fastener hold- ing the speed sensor lead and the brake hose together. 6. While supporting the speed sen- sor, pull the wheel axle out, and then remove the wheel. 1. Speed sensor 1.
EW000122 3. Place the motorcycle on the cen- WARNING terstand. It is advisable to have a Yamaha 4. Remove the axle nut and the dealer service the wheel. brake caliper by removing the Securely support the motor- bolts.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: NOTE: The drive chain does not need to be Make sure that there is enough space disassembled in order to remove and between the brake pads before install- install the rear wheel. ing the brake caliper onto the brake disc.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
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Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and repair the cooling system. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
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M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
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MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
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MOTORCYCLE CARE AND STORAGE ECA00012 After cleaning EWA00001 CAUTION: WARNING 1. Dry the motorcycle with a chamois Do not use warm water since it in- Make sure that there is no oil or or an absorbing cloth. wax on the brakes or tires. If creases the corrosive action of the 2.
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NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
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MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto the 7. Check and, if necessary, correct spark plugs, and then place the the tire air pressure, and then lift spark plugs on the cylinder head the motorcycle so that both of its so that the electrodes are ground- wheels are off the ground.
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S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS600/FZS600SP Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,080 mm (except for N, SF) SAE 10W–30 2,175 mm (for N, SF) SAE 10W–40 Overall width 710 mm SAE 15W–40 Overall height 1,170 mm...
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SPECIFICATIONS Cooling system capacity (total 1.95 L Number of drive chain amount) sprocket teeth (rear/front) 48/15 Air filter Dry type element Transmission type Constant mesh 6-speed Fuel Operation Left foot Type Regular unleaded gasoline Gear ratio Fuel tank capacity 20 L 2.846 Fuel reserve amount 3.5 L...
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SPECIFICATIONS Rear Rear Type Tubeless Type Cast wheel 17 × MT 5.00 Size 160 / 60 ZR17 (69W) Size Manufacturer/ Brakes model Bridgestone / BT-57R Front Dunlop / D207J Type Dual disc brake Maximum load* 187 kg Operation Right hand Tire air pressure (measured Fluid DOT 4...
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SPECIFICATIONS Electrical system Fuses Ignition system Transistorized coil ignition Main fuse 30 A (digital) Headlight fuse 20 A Charging system Signaling system fuse 20 A Model A.C. magneto Ignition fuse 20 A Standard output 14 V, 18 A @ 5,000 r/min Radiator fan fuse 10 A Battery...
SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...
CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...
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Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
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The model label is affixed to the frame under the passenger seat. (See page 3-12 for seat removal and instal- lation procedures.) Record the informa- tion on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.