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Read this manual carefully before operating this vehicle. OWNER’S MANUAL FZ8-S FZ8-SA 42P-28199-E2...
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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ8-S/FZ8-SA. The Owner’s Man- ual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Luggage strap holders ....3-24 Checking the throttle grip free Sidestand ........3-24 play ........... 6-19 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-25 Valve clearance ......6-19 Left view ..........2-1 Tires ..........6-19 Right view ........2-3 FOR YOUR SAFETY –...
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TABLE OF CONTENTS Checking the steering ....6-32 Checking the wheel bearings ..6-32 Battery ..........6-33 Replacing the fuses ......6-34 Replacing a headlight bulb ...6-36 Replacing the tail/brake light bulb ...........6-37 Replacing a turn signal light bulb ...........6-38 Replacing the license plate light bulb ...........6-38 Replacing an auxiliary light bulb ...6-39 Supporting the motorcycle ....6-40...
SAFETY INFORMATION ● EAU1028A Never operate a motorcycle with- yourself conspicuous appears to out proper training or instruction. be very effective in reducing the Take a training course. Beginners chance of this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are respon- tified instructor.
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SAFETY INFORMATION ● Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- accidents do not even have a cur- ●...
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Maximum load: ● Do not run engine in poorly venti- fork, or front fender. These FZ8-S 195 kg (430 lb) lated or partially enclosed areas items, including such cargo as FZ8-SA 190 kg (419 lb) such as barns, garages, or car- sleeping bags, duffel bags, or ports.
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Yamaha accessories, which are avail- formed to your vehicle that change any lightweight as possible and able only from a Yamaha dealer, have of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
SAFETY INFORMATION ● tor and may limit control ability, Check that the fuel cock (if therefore, such accessories are equipped) is in the “OFF” position not recommended. and that there are no fuel leaks. ● Use caution when adding electri- ●...
● the vehicle along with all three keys to Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red ● Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system EAU10472 EAU36870 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS EAU10684 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.
The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the EAU11254 vehicle. Oil level warning light “ ”...
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INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the en- gine if it is overheating. ● For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator.
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INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 40 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 104 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
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The ABS may not work correctly. If any if a problem is detected in the electrical light can be checked by turning the key of the above occurs, have a Yamaha circuit monitoring the engine. If this oc- to “ON”. The indicator light should...
INSTRUMENT AND CONTROL FUNCTIONS EAU46765 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were last set to zero) ●...
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INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes...
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ECA10021 times, then go off for approximately 3 NOTICE nosis device for various electrical cir- seconds. If this occurs, have a Yamaha cuits. Do not continue to operate the en- dealer check the electrical circuit. If a problem is detected in any of those gine if it is overheating.
If a problem is detected in the immobi- key and both standard keys to a EAU1234B Handlebar switches lizer system circuits, the immobilizer Yamaha dealer and have the stan- system indicator light will flash and the dard keys re-registered. Left display will indicate an error code.
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INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal EAU12733 Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12871 EAU26824 Clutch lever Shift pedal Brake lever The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Clutch lever 1.
Brake pedal ABS (for ABS models) ● The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the key is turned to trol system, which acts on the front and “ON”...
INSTRUMENT AND CONTROL FUNCTIONS wheel hubs may be damaged, result- EAU13074 Fuel tank cap ing in improper performance of the The fuel tank cap cannot be closed un- ABS system. less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
WARNING pump nozzle into the fuel tank filler Gasoline is poisonous and can Your Yamaha engine has been de- hole. Stop filling when the fuel cause injury or death. Handle gaso- signed to use regular unleaded gaso- reaches the bottom of the filler line with care.
Do not park the vehicle near ohol containing methanol possible fire hazards such as recommended by Yamaha because it grass or other materials that can cause damage to the fuel system easily burn. or vehicle performance problems. 1. Fuel tank overflow hose ●...
INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU49643 To install the passenger seat Seats NOTICE 1. Insert the projections on the front of the passenger seat into the seat Use only unleaded gasoline. The use Passenger seat holders as shown, and then push of leaded gasoline will cause unre- pairable damage to the catalytic the rear of the seat down to lock it...
INSTRUMENT AND CONTROL FUNCTIONS EAU14463 Storage compartment Make sure that the seats are properly secured before riding. 1. Bolt 1. Storage compartment To install the rider seat Insert the projection on the front of the The storage compartment is located rider seat into the seat holder as under the passenger seat.
Do not exceed the maximum EAU39671 EAU55260 Rear view mirrors Adjusting the front fork load of FZ8-S 195 kg (430 lb) The rear view mirrors of this vehicle can EWA14670 FZ8-SA 190 kg (419 lb) for the WARNING be folded forward or backward for park- vehicle.
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INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Rebound damping setting: Minimum (soft): Minimum (soft): Distance A = 14.0 mm (0.55 in) 11 click(s) in direction (b)* Standard: Standard: Distance A = 11.0 mm (0.43 in) 8 click(s) in direction (b)* Maximum (hard): Maximum (hard): Distance A = 4.0 mm (0.16 in)
INSTRUMENT AND CONTROL FUNCTIONS ber of clicks of each damping force ad- EAU39345 Adjusting the shock absorber justing mechanism and to modify the assembly specifications as necessary. This shock absorber assembly is equipped with a spring preload adjust- ing ring and a rebound damping force adjusting screw.
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INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force To increase the rebound damping force To obtain a precise adjustment, it is ad- and thereby harden the rebound damp- visable to check the actual total number ing, turn the adjusting screw in direction of clicks or turns of the damping force (a).
The sidestand is located on the left side sembly yourself. Take the shock of the frame. Raise the sidestand or absorber assembly to a Yamaha lower it with your foot while holding the dealer for any service. vehicle upright.
INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a EAU44892 Ignition circuit cut-off system Yamaha dealer repair it if it does not The ignition circuit cut-off system (com- function properly. prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-19, 6-29 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-29 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-24 • If system is not working correctly, have Yamaha dealer check vehicle.
● a lean angle sensor to stop the en- understand, ask your Yamaha dealer. ● The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.
The gear positions are shown in the il- tral position. The neutral indicator lustration. light should come on. If not, ask a Yamaha dealer to check the elec- To shift the transmission into the neu- trical circuit. tral position, press the shift pedal down 3.
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period ● Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-3 for more in- graphical location, and individual use, dealers are trained and equipped to...
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770F General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or Drive chain •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Rear suspension re- lay arm and con- √...
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ●...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU49811 To install a panel Panels A and B Place the panel in the original position, and then install the bolts and the quick To remove a panel fastener. Remove the quick fastener and the bolts, and then pull the panel off as shown.
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT EAU49791 FZ8-S 4. If the engine oil is below the mini- Engine oil and oil filter car- mum level mark, add sufficient oil tridge of the recommended type to raise The engine oil level should be checked it to the correct level.
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PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-S 7. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil drain bolt 1. Oil filter wrench 2. Gasket 2. Oil filter cartridge FZ8-SA 1. O-ring Skip steps 6–8 if the oil filter cartridge is...
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PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-S 9. Install the engine oil drain bolt and ECA11620 NOTICE its new gasket, and then tighten the bolt to the specified torque. ● In order to prevent clutch slip- page (since the engine oil also...
Have a periodic maintenance and lubrication be protected against frost and Yamaha dealer change the coolant. chart. Replace the air filter element corrosion. If water has been WARNING! Never attempt to remove...
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PERIODIC MAINTENANCE AND ADJUSTMENT 6. Remove the fuel tank bolt on both sides. 1. Side cowling 1. Air filter case 2. Fuel tank cowling 2. Fuel tank 3. Fuel tank cowling bolt 1. Fuel tank bolt 5. Pull the bottom of the fuel tank 7.
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If any fuel bolts on both sides. hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak, creating a 1. Air filter element fire hazard.
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
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250 kPa (2.50 kgf/cm², 36 psi) excessively worn tires. Besides Rear: being illegal, operating the vehi- 290 kPa (2.90 kgf/cm², 42 psi) FZ8-S 90–195 kg (198–430 lb) cle with excessively worn tires FZ8-SA 90–190 kg (198–419 lb): decreases riding stability and Front: can lead to loss of control.
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Tires age, even if they have not been high-speed tires. Note the following model by Yamaha Motor Co., Ltd. used or have only been used occasion- points in order to make the most ef- ally.
Yamaha dealer check the internal clutch mechanism. 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system.
EAU51711 Rear brake (FZ8-S) Checking the brake fluid level touches the brake disc, have a Yamaha Before riding, check that the brake fluid dealer replace the brake pads as a set. is above the minimum level mark.
Changing the brake fluid does not enter the brake fluid The rear brake fluid reservoir is located Have a Yamaha dealer change the reservoir when refilling. Water under the rider seat. (See page 3-18.) brake fluid at the intervals specified in...
To adjust the drive chain slack tion (a). To loosen the drive chain, tral position. Consult a Yamaha dealer before ad- turn the adjusting bolt on each side 3. Measure the drive chain slack as justing the drive chain slack.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tighten the axle nut, then the lock- EAU23025 Cleaning and lubricating the nuts to their specified torques. drive chain The drive chain must be cleaned and Tightening torques: Axle nut: lubricated at the intervals specified in 150 Nm (15 m·kgf, 108 ft·lbf) the periodic maintenance and lubrica- Locknut:...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 EAU23143 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake and shift pedals brake and clutch levers The operation of the brake and shift The operation of the brake and clutch pedals should be checked before each levers should be checked before each ride, and the pedal pivots should be lu-...
WARNING push down hard on the handlebars If the sidestand does not move up several times to check if the front and down smoothly, have a Yamaha fork compresses and rebounds dealer check or repair it. Otherwise, smoothly. the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
To charge the battery once a month and fully charge it if ● Electrolyte is poisonous and Have a Yamaha dealer charge the bat- necessary. dangerous since it contains sul- tery as soon as possible if it seems to 3. Fully charge the battery before in- furic acid, which causes severe have discharged.
PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then con- EAU49823 FZ8-S Replacing the fuses nect the positive lead before 3 4 5 6 7 The main fuse, the fuel injection system connecting the negative lead. fuse, and the fuse boxes, which contain...
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PERIODIC MAINTENANCE AND ADJUSTMENT FZ8-SA FZ8-SA FZ8-SA 3 4 5 6 7 1 2 3 1. Fuse box 1. Fuse box 1. Left radiator fan fuse 2. Fuel injection system fuse 2. Ignition fuse 2. Taillight fuse 3. Fuel injection system spare fuse 3.
[EWA15131] 4. If the fuse immediately blows Do not use a headlight bulb of a again, have a Yamaha dealer wattage higher than specified. check the electrical system. 6-36...
4. Install the headlight bulb cover, and then connect the coupler. 5. Have a Yamaha dealer adjust the 1. Tail/brake light bulb socket headlight beam if necessary. 3. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 EAU24313 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32834 Replacing an auxiliary light bulb This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel A (if replacing the left auxiliary light bulb) or panel B (if replacing the right auxiliary light bulb).
EWA14840 WARNING when removing the front and rear wheel or performing other maintenance For the ABS model, have a Yamaha requiring the motorcycle to stand up- dealer remove and install the wheel. right. Check that the motorcycle is in a...
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PERIODIC MAINTENANCE AND ADJUSTMENT 1. Front wheel axle pinch bolt 1. Brake hose holder 1. Brake caliper bolt 2. Wheel axle 2. Bolt and nut 2. Brake caliper 3. Brake caliper bolt 4. Remove the brake caliper on each 5. Pull the wheel axle out, and then 2.
WARNING 4. Fully loosen the locknut on each discs. For the ABS model, have a Yamaha side of the swingarm. dealer remove and install the wheel. 5. Install the brake hose holders by 5.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU39413 4. Lower the rear wheel so that it is To install the rear wheel on the ground, and then put the ● If the drive chain is difficult to re- 1. Install the wheel and the brake cal- sidestand down.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Some models are equipped with ble. Rust and corrosion can develop matte colored finished parts. Be Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un-...
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For additional clean- during winter are extremely corrosive in ● For motorcycles equipped with ing, use Yamaha Windshield Cleaner combination with water, carry out the or another high-quality windshield a windshield: Do not use strong following steps after each ride in the cleaner.
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EWA11131 WARNING which does not affect your visibility and ● Consult a Yamaha dealer for ad- which cannot be easily recognized. Contaminants on the brakes or tires vice on what products to use. can cause loss of control.
MOTORCYCLE CARE AND STORAGE EAU26182 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps Storage stabilizer (if available) to prevent from the spark plugs, and then the fuel tank from rusting and the install the spark plugs and the Short-term fuel from deteriorating.
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MOTORCYCLE CARE AND STORAGE Make any necessary repairs before storing the motorcycle.
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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INDEX Maintenance, emission control system ... 6-3 Matte color, caution.........7-1 ABS (for ABS models) ......3-14 Engine break-in ........5-3 Model label..........9-1 ABS warning light (for ABS models) ..3-7 Engine idling speed ......6-18 Multi-function meter unit......3-8 Air filter element, replacing ....6-15 Engine oil and oil filter cartridge ...