Yamaha Fazer FZ6-SHG Owner's Manual
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Yamaha Fazer FZ6-SHG Owner's Manual

Yamaha Fazer FZ6-SHG Owner's Manual

2007
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OWNER'S MANUAL
FZ6-SHG
FZ6-SAHG
4S8-28199-E1

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  • Page 1 OWNER’S MANUAL FZ6-SHG FZ6-SAHG 4S8-28199-E1...
  • Page 2 EAU26944 DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-SHG/FZ6-SAHG. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 FZ6-SHG/FZ6-SAHG OWNER’S MANUAL ©2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Rear brake light switch ....6-22 Pre-operation check list ....4-2 Checking the front and rear brake DESCRIPTION ........2-1 pads .......... 6-23 Left view ..........2-1 OPERATION AND IMPORTANT Checking the brake fluid level ..6-23 Right view ........2-2 RIDING POINTS.........
  • Page 7 TABLE OF CONTENTS Replacing the license plate light bulb ...........6-36 Replacing an auxiliary light bulb ...........6-37 Front wheel (FZ6-SHG) ....6-38 Rear wheel (FZ6-SHG) ....6-39 Troubleshooting ......6-41 Troubleshooting charts ....6-42 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 FZ6-SAHG 185 kg (408 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- FZ6-SHG 190 kg (419 lb) test all other accessories that may be namic changes. If accessories available, you must personally be re-...
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Main fuse (page 6-32) 9. Shift pedal (page 3-14) 2. Fuse box 2 (FZ6-SAHG) (page 6-32) 10.Engine oil drain bolt (page 6-10) 3. Battery (page 6-31) 11.Engine oil filter cartridge (page 6-10) 4. Air filter element (page 6-16) 5.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Fuse box 1 (page 6-32) 9. Dipstick (page 6-10) 2. Storage compartment (page 3-19) 10.Brake pedal (page 3-15) 3. Rear brake fluid reservoir (page 6-23) 4. Engine oil filler cap (page 6-10) 5. Front brake fluid reservoir (page 6-23) 6.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-14) 2. Left handlebar switches (page 3-13) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Right handlebar switches (page 3-13) 6. Brake lever (page 3-15) 7. Throttle grip (page 6-18)

  • Page 15: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 16: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU10550 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
  • Page 17 INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU10941 (Parking) The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard lights and turn sig- nal lights can be turned on, but all other electrical systems are off.

  • Page 18: Indicator And Warning Lights

    This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
  • Page 19 INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
  • Page 21 Yamaha dealer check the electrical cir- while riding, the ABS may be defective. cuit. If this occurs, have a Yamaha dealer When the key is turned to “OFF” and 30 check the system as soon as possible. seconds have passed, the indicator (See page 3-15.)

  • Page 22: Multi-Function Meter Unit

    INSTRUMENT AND CONTROL FUNCTIONS EAU39426 a tachometer (which shows engine Tachometer Multi-function meter unit speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)

  • Page 23: Fuel Meter

    INSTRUMENT AND CONTROL FUNCTIONS Clock 4. Push the “SELECT” button, and eter display will automatically change to the minute digits will start flashing. the fuel reserve tripmeter mode “F- 5. Push the “RESET” button to set TRIP” and start counting the distance the minutes.
  • Page 24 INSTRUMENT AND CONTROL FUNCTIONS Fuel meter go off for approximately 3 seconds. If ECA10020 CAUTION: this occurs, have a Yamaha dealer check the electrical circuit. Do not operate the engine if it is overheated. Coolant temperature mode Air intake temperature mode 1.
  • Page 25 If any of the immobilizer system circuits Yamaha dealer and have the stan- take temperature is displayed. are defective, the immobilizer system dard keys re-registered.

  • Page 26: Anti-Theft Alarm (Optional)

    This model can be equipped with an 5. Push the “SELECT” button to con- optional anti-theft alarm by a Yamaha firm the selected brightness level. dealer. Contact a Yamaha dealer for The display will return to the odom- more information.

  • Page 27: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...

  • Page 28: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU44710 EAU12820 EAU12870 The engine trouble warning light and Clutch lever Shift pedal ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction.

  • Page 29: Brake Lever

    Brake lever Brake pedal ABS (for ABS models) The brake lever is located at the right The Yamaha ABS (Anti-lock Brake handlebar grip. To apply the front System) features a dual electronic con- brake, pull the lever toward the handle- trol system, which acts on the front and bar grip.

  • Page 30: Fuel Tank Cap

    However, special tools are not properly closed and locked. required, so please consult your Yamaha dealer when performing EWA11090 WARNING this test. Make sure that the fuel tank cap is properly closed before riding.

  • Page 31: Fuel

    Avoid spilling fuel on the hot en- Your Yamaha engine has been de- gine. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.

  • Page 32: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU13412 EAU13442 EAU32980 Fuel tank breather hose Catalytic converters Seat This vehicle is equipped with catalytic converters in the exhaust system. To remove the seat 1. Insert the key into the seat lock, EWA10860 WARNING and then turn it counterclockwise. The exhaust system is hot after op- eration.

  • Page 33: Helmet Holder

    2. Seat holder 1. Helmet holder 1. CYCLELOK bar (optional) 2. Push the rear of the seat down to 2. Unlock. 2. Yamaha CYCLELOK (optional) lock it in place. 3. Strap To open the helmet holder, insert the 3. Remove the key.

  • Page 34: Adjusting The Shock Absorber Assembly

    Do not exceed the maximum EAU36462 Adjusting the shock absorber load of FZ6-SAHG 185 kg (408 assembly This shock absorber assembly is FZ6-SHG 190 kg (419 lb) for the equipped with a spring preload adjust- vehicle. ing ring. ECA10100 CAUTION:...

  • Page 35: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS 3. Install the seat. EAU15301 below and have a Yamaha dealer re- Sidestand EWA10220 pair it if it does not function proper- The sidestand is located on the left side WARNING of the frame. Raise the sidestand or...

  • Page 36: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10260 WARNING The vehicle must be placed on the centerstand during this in- spection. If a malfunction is noted, have a Yamaha dealer check the sys- tem before riding. 3-22...
  • Page 37 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 38: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 39: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 40 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...

  • Page 41: Operation And Important Riding Points

    Always make sure Never ride with the sidestand should be on, otherwise have a that there is adequate ventila- down. Yamaha dealer check the electrical cir- tion. cuit. 1. Turn the key to “ON” and make Before starting out, make sure sure that the engine stop switch is 3.

  • Page 42: Shifting

    ECA16040 brake system reverts to conven- CAUTION: tional braking. If the oil level warning light flick- If this occurs, have a Yamaha ers or remains on after starting, dealer check the system as immediately stop the engine, soon as possible.

  • Page 43: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).

  • Page 44: Parking

    If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.

  • Page 45: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 46: Periodic Maintenance And Lubrication Chart

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 47 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ • Check for cracks or damage. 8 * Brake hoses •...
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Brake pedal pivot • Lubricate with lithium-soap-based √...
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Moving parts and √ √ √ √...
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.

  • Page 51: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 2. Pull the front cowling away from Removing and installing pan- the vehicle as shown, and then re- move the panel. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter.
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Projection 1. Panel C 1. Panel D 2. Slot 2. Bolt 2. Bolt To install the panel To install the panel EAU42690 Panel C 1. Place the panel in the original posi- 1. Place the panel in the original posi- tion, and then install the bolts.

  • Page 53: Checking The Spark Plugs

    Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)

  • Page 54: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU42621 Engine oil and oil filter car- tridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of engine oil to the O-ring of the new oil filter car- tridge. 1. Engine oil drain bolt 1. Torque wrench...

  • Page 56: Coolant

    ECA11620 or remains on, immediately turn the nance and lubrication chart. CAUTION: engine off and have a Yamaha dealer 1. Place the vehicle on the center- In order to prevent clutch slip- check the vehicle. stand.
  • Page 57 The coolant should be between the corrosion. minimum and maximum level marks. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Place a container under the engine 7. Install the coolant reservoir and its to collect the used coolant. reservoir cover by placing them in 3. Remove the radiator cap retaining the original position, and then in- bolt, radiator cap retainer and radi- stalling the bolts.
  • Page 59 If 2.00 L (2.11 US qt) (1.76 Imp.qt) taining bolt. coolant is leaking, have a Yamaha Coolant reservoir capacity (up to the maximum level mark): dealer check the cooling system.

  • Page 60: Replacing The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32886 ECA12880 Replacing the air filter element CAUTION: The air filter element should be re- When removing the air filter case placed at the intervals specified in the cover, be careful not to allow foreign periodic maintenance and lubrication objects to drop into the air intake chart.

  • Page 61: Adjusting The Engine Idling Speed

    Check the engine idling speed and, if If any hose is damaged, have a necessary, adjust it to specification by Yamaha dealer replace the hose turning the idle adjusting screw. To in- before starting the engine, oth- crease the engine idling speed, turn the erwise fuel may leak.

  • Page 62: Checking The Throttle Cable Free Play

    If the specified idling speed cannot be from occurring, the valve clearance obtained as described above, have a must be adjusted by a Yamaha dealer Yamaha dealer make the adjustment. at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 63: Tires

    FZ6-SAHG 90–185 kg (198–408 lb) Tire air pressure ries does not exceed the speci- FZ6-SHG 90–190 kg (198–419 lb): The tire air pressure should be checked Front: fied maximum load for the and, if necessary, adjusted before each 250 kPa (36 psi) (2.50 kgf/cm²)
  • Page 64 Tire information glass fragments in it, or if the sidewall is Use only the tire valves and cracked, have a Yamaha dealer re- valve cores listed below to place the tire immediately. avoid tire deflation during a high-speed ride.

  • Page 65: Cast Wheels

    Always adjust the tire air pres- 180/55 ZR17M/C (73W) fore each ride. If any damage is Manufacturer/model: sure according to the operating found, have a Yamaha dealer re- BRIDGESTONE/BT020R GG conditions. DUNLOP/D252 place the wheel. Do not attempt FRONT and REAR:...

  • Page 66: Adjusting The Clutch Lever Free Play

    Yamaha dealer check the internal on just before braking takes effect. If clutch mechanism. necessary, have a Yamaha dealer ad- just the brake light switch.

  • Page 67: Checking The Front And Rear Brake Pads

    EAU40260 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...

  • Page 68: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and and dirt may clog the ABS hydrau- Have a Yamaha dealer change the replenish if necessary. A low brake fluid lic unit valves. brake fluid at the intervals specified in...

  • Page 69: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 Drive chain slack: Drive chain slack 45.0–55.0 mm (1.77–2.17 in) The drive chain slack should be checked before each ride and adjusted 5. If the drive chain slack is incorrect, if necessary. adjust it as follows. EAU22793 EAU34311 To check the drive chain slack...

  • Page 70: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 ECA11110 Tightening torques: Cleaning and lubricating the CAUTION: Locknut: drive chain Do not use engine oil or any other lu- 16 Nm (1.6 m·kgf, 11 ft·lbf) The drive chain must be cleaned and Axle nut: bricants for the drive chain, as they 120 Nm (12.0 m·kgf, 85 ft·lbf) lubricated at the intervals specified in...

  • Page 71: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...

  • Page 72: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.

  • Page 73: Checking And Lubricating The Centerstand And Sidestand

    If the centerstand or sidestand does push down hard on the handlebars not move up and down smoothly, several times to check if the front have a Yamaha dealer check or re- fork compresses and rebounds pair it. smoothly. Recommended lubricant:...

  • Page 74: Checking The Steering

    Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.

  • Page 75: Checking The Wheel Bearings

    Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly 1.

  • Page 76: Replacing The Fuses

    If you do not have access to a CHILDREN. sealed-type (MF) battery charg- 1. Main fuse er, have a Yamaha dealer 2. Spare main fuse charge your battery. To store the battery 1. If the vehicle will not be used for...
  • Page 77 PERIODIC MAINTENANCE AND MINOR REPAIR FZ6-SAHG Specified fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A Taillight fuse: 10.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A 1. Headlight fuse Radiator fan fuse: 1. Fuse box 2 2. Signaling system fuse 20.0 A 2.

  • Page 78: Replacing A Headlight Bulb

    If a headlight bulb burns 4. If the fuse immediately blows out, replace it as follows. again, have a Yamaha dealer 1. Disconnect the headlight coupler, check the electrical system. and then remove the bulb cover.

  • Page 79: Replacing The Tail/Brake Light Bulb

    Do not touch the glass part of and then connect the coupler. bulb the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the 1. Remove the seat. (See page from oil, otherwise the transpar- headlight beam if necessary.

  • Page 80: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Insert a new bulb into the socket, EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate push it in, and then turn it clock- bulb light bulb wise until it stops. 1. Remove the turn signal light lens 1.

  • Page 81: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU42650 Replacing an auxiliary light bulb This model is equipped with two auxil- iary lights. If an auxiliary light bulb burns out, replace it as follows. 1. Remove panel C. (See page 6-7.) 2. Remove the auxiliary light socket (together with the bulb) by pulling it out.

  • Page 82: Front Wheel (Fz6-Shg)

    EWA14840 Do not apply the brake after the WARNING brake calipers have been removed, For the ABS model, have a Yamaha otherwise the brake pads will be dealer remove and install the wheel. forced shut. 4. Pull the wheel axle out, and then EAU42640 remove the wheel.

  • Page 83: Rear Wheel (Fz6-Shg)

    EWA14840 72 Nm (7.2 m·kgf, 52 ft·lbf) WARNING Front wheel axle pinch bolt: For the ABS model, have a Yamaha 19 Nm (1.9 m·kgf, 13 ft·lbf) Brake caliper bolt: dealer remove and install the wheel. 40 Nm (4.0 m·kgf, 29 ft·lbf) 6.
  • Page 84 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the slot in the brake caliper bracket is fit over the retain- er on the swingarm. Make sure that there is enough space between the brake pads be- fore installing the wheel. 1.

  • Page 85: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 86: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 87 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 88: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
  • Page 89 MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.

  • Page 90: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 91 MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.

  • Page 92: Specifications

    With oil and fuel: Spark plug gap: API service SG type or higher, JASO FZ6-SAHG 212.0 kg (467 lb) 0.6–0.7 mm (0.024–0.028 in) standard MA FZ6-SHG 207.0 kg (456 lb) Clutch: Engine oil quantity: Engine: Clutch type: Without oil filter cartridge replacement:...
  • Page 93 Cast wheel 3rd: Maximum load: Rim size: 28/18 (1.556) FZ6-SAHG 185 kg (408 lb) 17M/C x MT5.50 4th: FZ6-SHG 190 kg (419 lb) Front brake: 32/24 (1.333) (Total weight of rider, passenger, cargo and Type: 5th: accessories) Dual disc brake 25/21 (1.190)
  • Page 94 SPECIFICATIONS Wheel travel: High beam indicator light: Backup fuse: 130.0 mm (5.12 in) 10.0 A Electrical system: Oil level warning light: Ignition system: Turn signal indicator light: Transistorized coil ignition (digital) Charging system: Coolant temperature warning light: AC magneto Battery: Engine trouble warning light: Model: GT12B-4...

  • Page 95: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 96: Model Label

    1. Model label The model label is affixed to the frame under the seat. (See page 3-18.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 97 INDEX Engine stop switch ........3-13 Engine trouble warning light ....3-7 ABS ............3-15 Oil level warning light ......3-4 ABS warning light (for ABS models)..3-7 Air filter element, replacing ....6-16 Front and rear brake pads, checking ..6-23 Panels, removing and installing ....6-7 Anti-theft alarm (optional) .....
  • Page 98 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing .... 6-36 Turn signal switch ......... 3-13 Valve clearance ........6-18 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-31 Wheel (front) (FZ6-SHG) ...... 6-38 Wheel (rear) (FZ6-SHG) ....... 6-39 Wheels ..........6-21...
  • Page 100 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.07-0.5×1 CR...

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