Craftsman 919.166701 Owner's Manual
Craftsman 919.166701 Owner's Manual

Craftsman 919.166701 Owner's Manual

Permanently lubricated 2-stage twin v portable air compressor
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Owner's
Manual
I CRRFTSMRNI
Permanently
Lubricated
2-Stage
Twin V
Portable
AIR COMPRESSOR
Model
No.
919.166701
Safety
Guidelines
Assembly
Operation
Maintenance
Service
and AdJustments
Troubleshooting
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman
website:
www.sears.com/craftsman
D29704
Rev. 1 7/22/04

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Summary of Contents for Craftsman 919.166701

  • Page 1 • Maintenance • Service and AdJustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman D29704 Rev. 1 7/22/04...
  • Page 2 ..........WARRANTY SPECIFICATION CHART ........SAFETY GUIDELINES ........GLOSSARY ..........ACCESSORIES ..........DUTY CYCLE ..........ASSEMBLY ..........INSTALLATION ......... 11-12 OPERATION ........... 13-15 MAINTENANCE ......... 16-17 SERVICE AND ADJUSTMENTS ......18-19 STORAGE ..........TROUBLESHOOTING GUIDE ......21-23 REPAIR PARTS ......... 24-27 ESPAI_IOL ..........
  • Page 3: Glossary

    919-166701 Model 2.375" Bore Stroke High Pressure - .54" Low Pressure - 1.45" Voltage-Single Phase 115/60/1 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate Cut-out Pressure SCFM @ 40 psig SCFM @ 90 psig Refer to Glossary for abbreviations.
  • Page 4 Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage, Read and understand all warnings and operation instructions before using this equipment, i r.,l,j.,1:1 m] WARNING: Risk of explosion or fire What Could Happen How To Prevent It It is normal for electrical contacts...
  • Page 5: Accessories

    I'-h_'#'-1:_m] WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It Failure to properly drain condensed Drain tank daily or after each use.
  • Page 6 I'-r,.1,#,.1"_lm] WARNING: Risk of Electrical Shock How To Prevent It What Could Happen Your air compressor is powered Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with...
  • Page 7 I'-r'-l'#'-1_m] WARNING: Risk of Burns How To Prevent It What Could Happen Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns.
  • Page 8 I-" r -'I'!-'I _ m] WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) How To Prevent What Could Happen Oil can leak or spill and could result Always place COMPRESSOR on a in fire or breathing hazard;...
  • Page 9: Duty Cycle

    Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure CFM: Cubic feet per minute. at which the motor automatically SOFM: Standard cubic feet per restarts is called "cut-in"...
  • Page 10: Table Of Contents

    Thread nut (A) onto shoulder Contents of Carton bolt and tighten firmly with a 1 - Air Compressor 9/16" wrench. Repeat to install Wheels second wheel. 2 - Shoulder Bolts, 3/8-16 2 - Hex Nuts, 3/8-16 2 - Rubber Bumpers 2 - Screws, 1/4-20 x .75"...
  • Page 11: Installation

    II_[..:.It (:III I':_t / [,] _I HOW TO SET UP YOUR IMPORTANT: The outlet being used must be installed and grounded in UNIT accordance with all local codes and ordinances. Location of the Air Compressor Make sure the outlet being used Locate the air compressor in a has the same configuration...
  • Page 12: Operation

    Extension Cords Voltage and Circuit Protection Refer to the Parts Manual for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Certain air compressors can be and overheating.
  • Page 13: Air Compressor

    Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Drain Valve (not shown): The Pressure Release Valve (not drain valve is located at the base shown):...
  • Page 14 Outlet Pressure Gauge (D): The To operate "Quadraport" outlet pressure gauge indicates the attached: air pressure available at the outlet Attach 3/8" hoses (A) with 1/4" side of the regulator. This pressure industrial quick-connect fittings is controlled by the regulator and is (B) to the outlets (C).
  • Page 15 Attach 3/8" hoses (A) with 1/4" Hold "quadraport" and pull quick- connect coupler (D) back industrial quick-connect plugs (B) to release and remove as shown. to the outlets (C). One to four tools can be used at the same time. Attach one end of a 1/2"...
  • Page 16 Move the On/Auto/Off lever How to Use Your Unit to "ON/AUTO" position. The How to Stop: air receiver will fill to "cut-out" pressure and the motor will Set the On/Auto/Off lever to "OFF", stop. The compressor is now ready for Before Starting use.
  • Page 17 Customer Responsibilities Before Daily or after Every Every each each Yearly hours hours 3heck Safety Valve • )rain Tank • Air Filter •1 • Air compressor pump intake and exhaust valves • - more frequent in dusty or humid conditions To Check Safety Valve...
  • Page 18 After the water has been drained, Air Compressor Pump Intake close the drain valve (clockwise). and Exhaust Valves The air compressor can now be Once a year have a Trained Service stored. Technician check the air compressor NOTE: If drain valve is plugged, pump intake and exhaust valves.
  • Page 19 _Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR Unscrew the check valve (turn...
  • Page 20 Before you store the air compressor, 10. Store the air compressor in a make sure you do the following: clean and dry location. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. Set the "ON/AUTO" lever to "OFF".
  • Page 21: Service And Adjustments

    / i :Toll] :] II :n_]-" [oIo]l / h_ [€_ Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
  • Page 22 PROBLEM CAUSE CORRECTION Pressure readinc It is normal for "some" If there is an excessive on the regulated pressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
  • Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Tank pressure exceeds Motor will start automatically pressure switch "cut-in"...
  • Page 24 ©...
  • Page 25: Shoulder Bolts

    I'Ji_1_ll_ "] II_-_I Air Compressor Model Number 919.166701 PART DESCRIPTION Z-D23015 Tank Assembly SS-2707 Drain Valve AC-0631 Check Valve SSP-7811 Assembly, Nut Sleeve 1/4" SSP-7813 Assembly, Nut Sleeve 3/8" SSP-6021 Bushing Reducer 1/8-1/4NPT Z-D23019 Gauge, Right, 1,5" D22849 Manifold TIA-4200 Safety Valve SSW-7482...
  • Page 26 Air Compressor Model Number 919.166701 Torque 19 7-10[t -[be 7-10lt,-Ibs \9-2 D29704 26-ENG...
  • Page 27 I "2i, I :_lI_-] II [-11 / Air Compressor Model Number 919.166701 PART NO, DESCRIPTION Z-D24955 Motor D24596 Screw 5/16-24 x 1.75 Connecting Rod Assembly ..D24597 Eccentric Outer ACG-22 39124607 Screw Self Tap 1/4-20 x .625" • v" D25837 Cylinder Sleeve Connecting Rod Assembly...
  • Page 28: Notes/Notas

    role] _ i i :4_ II mIe] GARANTiA ............CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ...... 29-34 GLOSARIO ............ACCESORIOS ............CICLO DE SERVlCIO ..........ENSAMBLADO ............INSTALACION ............. 37-38 OPERACION ............39-41 MANTENIMIENTO ..........
  • Page 29 [qihl m]:(el Im]:i _'.] ".,1 :It] 1:1 [_;[t] [e] _I:[.-'] Modelo N ° 919-166701 Orificio 2.375" Carrera Presion de alto - .54" Presion de mugir - 1.45" 115/60/1 Voltaje - Una Fase Requerimientos MInimos de Circuito 15 Amperios Retardo Tipo de Fusible Capacidad del Tanque de Aire - Galon Presi0n de Arranque Aproximada...
  • Page 30 GUARDE ESTAS INSTRUCCIONES La operacion o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y darlos a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ADVERTENClA: Riesgo de Explosion o Incendio clue puede occurrir como...
  • Page 31 •.,1 _ 1 ml [_].To] ADVERTENCIA: Riesgo de Explosion Tanque de aire: las siguientes condiciones podrlan, causar el debilitamiento del tanque, determinar su explosion violenta, danos a la propiedad o serias lesiones. puede occurrir como prevenirlo Drene el tanque diariamente o despu_s Drenaje inadecuado del agua condensada...
  • Page 32 I-j :_i [€]'[o] ADVERTENCIA: Riesgo de Descarga Electrica que puede occurrir como prevenirlo Su compresor de aire esta accionado Jamas opere el compresor a la intemperie cuando esta Iloviendo o en condiciones electricidad. Como cualquier otro dispositivo humedad. electrico impulsado electricamente, si no se Io utiliza...
  • Page 33 1_t![4:(o] ADVERTENCIA: Riesgo de Quemaduras clue puede occurrir prevenirlo c6mo Jambs toque partes de metal expuestas en el Tocar el metal expuesto tal como el compresor durante o inmediatamente despu_s cabezal del compresor o los tubos de salida de la operaciOn, el compresor permanecer_i del escape, puede...
  • Page 34 I-,,1 _ 1 roll [_ ;To] ADVERTENCIA: Riesgo de Serias Lesiones o Dahos a la Propiedad Transportar el Compresor (Fuego, inhalaci6n, dar_o a la superficie de vehiculos) que puede occurrir como prevenirlo Deposite el compresor sobre una alfombrilla El aceite puede derramarse y ello podria resultar en serias lesiones o la muerte debido...
  • Page 35 Presi6n minima de corte: Cuando el Familiarlcese con los siguientes terminos, motor esta apagado, la presion del tanque antes de operar la unidad: de aire baja a medida que usted contint_a CFM: (Cubic feet per minute) Pies cL]bicos usando su accesorio. Cuando la presion por minuto.
  • Page 36 Enrosque la tuerca (A) en el perno de Contenido de la Caja tope y ajL]stela firmemente con una Compresor de aire Ilave 9/16 pulg. Repita la operacion para instalar la segunda rueda. Bolsa de piezas conteniendo siguiente: Manual del operador Manual de piezas Arandelas de 5/8 po Rueda...
  • Page 37 COMO PREPARAR LA UNIDAD Asegurese de que el tomacorriente que sera utilizado tenga la misma configuraci0n que el enchufe de Ubicacion del compresor de aire conexion a tierra. Ubique al compresor de aire en una NO UTILICE UN ADAPTADOR. zona limpia, seca y bien ventilada. figura.
  • Page 38 Cables de extension electrica Proteccion del voltaje y del circuito No se recomienda la utilizacion de cables Acerca del voltaje y la minima cantidad de extension electrica. El uso de cables circuitos requeridos, refierase al Manual de extension electrica originara una de piezas.
  • Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicacion de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 40 Valvula de Seguridad (C): Si el Panel port,itil de control interruptor de presion no apaga el "Quadraport" compresor de aire en la presion de Conecte mangueras de 3/8 pulg. corte prefijada, la valvula de seguridad (A) con acoplamientos rapidos (B) protegera el tanque contra la alta presion de tipo industrial, alas conexiones activandose...
  • Page 41 Sostenga el "Quadraport" y tire del Conecte las mangueras de 3/8 acoplamiento rapido (D) hacia arras pulg. (A) con el acoplamiento rapido con el objeto de liberar y soltar de de tipo industrial (B) alas salidas acuerdo a Io mostrado. (C).
  • Page 42 Como utilizar su unidad Luego de 15 minutos, mueva la palanca On/Auto/Off a la posicion "OFF" y cierre Como detenerla: la valvula de drenaje (sentido horario). Coloque la posicion de la Ilave Mueva la palanca On/Auto/Off a la interruptora On/Auto/Off en la posicion "ON/AUTO".
  • Page 43 Responsabilidades del cliente Antes Diariamente Cada Cada Anualmente :J luegode 40 cada cadauso horas horas Verifique la valvula de seguridad Drenaje del tanque Filtro de aire • Valvulas de entrada y escape de la bomba del compresor de aire 1 - Mas frecuente en condiciones polvorientas o humedas.
  • Page 44 Si esta sucio en]uague el filtro de aire _j_'_ De ntro del tanque se con agua tibia y exprlmalo hasta que producir_i condensacion de agua. Si no seque. drena, el agua Io corroer_i y debilitara Vuelva a colocar el filtro de aire y su cubierta.
  • Page 45 unidad cicla automatica mente en cuanto la energia electrica es conectada. AI efectuar el mantenimiento, usted quedara expuesto a tension viva, aire comprimido o partes en movimiento. Debido a tales circunstancias, podrian ocurrirle lesiones personales. Antes de efectuar mantenimiento o reparacion alguna, desenchufe el compresor y purgue cualquier presi6n de aire.
  • Page 46 Mientras levanta la lengueta (A) rote Antes de guardar el compresor de aire, asegurarse de hacer Io siguiente: el manillar (B) a su posicion de almacenaje. Leer las secciones de "Mantenimiento" y <<Procedimiento para Operar>_ en las paginas precedentes y hacer el mantenimiento segun fuese necesario.
  • Page 47 El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes de aire cornprirnido que podrian ocasionar lesiones personales. Antes intentar reparaci6n alguna, desenchufe el cornpresor de aire y purgue toda la presion de aire del tanque.
  • Page 48 PROBLEMA CAUSA CORRECCION Si hubiese una caida excesiva La lectura de la Es normal que ocurra algt3n de presion durante el uso del presion sobre un descenso en la presion. accesorio, ajuste el regulador de man0metro acuerdo alas instrucciones de la viene equipado seccion Operacion.
  • Page 49 PROBLEMA CAUSA CORRECCION El motor no El interruptor de proteccion Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto. reajustara automaticamente. El motor arrancara automaticamente La presion del tanque excede la presion de "corte maximo" cuando la presion del tanque caiga por debajo de la presion de corte del interruptor...
  • Page 50 D29704 50- S P...
  • Page 51 51- S P D29704...
  • Page 52 Your Home For repair - in your home - of all major brand appliances, ,x,x,x,x,x,x,x,: iiiiiiiiiiiiii: ¸ ,i,i,i,i,i,i,i,i,i,i,i,i lawn and garden equipment, or heating and cooling systems, iiiiiiiiiiiiiii no matter who made it, no matter who sold it! iiiiiiiiiiiiiii iiiiiiiiiiiiiii For the replacement parts, accessories iiiiiiiiiiiiiii...

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