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Owner's Manual
i (RRFTSMRNq
Permanently
Lubricated
Single Stage
Portable
AIR COMPRESSOR
Model No.
919.165580
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Service
and Adjustments
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears, Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
A00854
Rev. 0
12/07/03
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Summary of Contents for Craftsman 919.165580
- Page 1 • Maintenance • Service and Adjustments • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman A00854 Rev. 0 12/07/03...
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Page 2: Table Of Contents
HOW TO ORDER REPAIR PARTS ...... back cover FULL ONE YEAR WARRANTY AIR COMPRESSOR If this CRAFTSMAN Air Compressor fails due to a defect in material or workmanship within one year from the date of purchase, Sears will at its option repair or replace it free of charge. - Page 3 Model No. 919.165580 Max. Developed Running HP Bore 2.375" Stroke 1.35" Voltage-Single Phase 120V/60HZ Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Approx. Cut-In Approx. Cut-out SCFM @ 40 psig SCFM @ 90 psig E.'ff.,1 =l_lk'd _=-ll]l.]::lmll_l::[,."]m .]=l_ll#lill[o _]_: "] This manual contains information that is important for you to know and understand.
- Page 4 I I _ I _o] ;tlIP'.*1 +IIn1[..'9'.*I _1 _ &'d _t _.[.,-]11[ ;[IZe.]llT[o _] _ .[.,_ Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
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Page 5: Accessories
WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen HOw To Prevent It Failure to properly drain Drain tank daily or after each use. - Page 6 WARNING: Risk of Electrical Shock WHAT CAN HAPPEN HOW TO PREVENT IT Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions, powered device, If it is not used properly Never operate compressor with it may cause electric shock.
- Page 7 WARNING: RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as the Never touch any exposed metal parts on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns, hot for several minutes after operation.
- Page 8 WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR (Fire, Inhalation, Damage to Vehicle Surfaces) WHAT CAN HAPPEN HOW TO PREVENT IT Oil can leak or spill and could result in Always place compressor on e protective mat when transporting fire or breathing hazard;...
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Page 9: Duty Cycle
Become familiar with these terms When the tank pressure drops to a certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"... -
Page 10: Assembly
Contents of Carton Assemble Wheels 1 - Air Compressor It will be necessary to Handle brace or support one side of the 4 - Self Tapping Screw unit when installing the wheels Wheels because the compressor will have a tendency to tip. 2 - Shoulder Bolts, 3/8 Attach wheels with shoulder Hex Nuts, 3/8... -
Page 11: Installation
HOW TO SET UP YOUR UNIT IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and Location of the Air Compressor ordinances. Locate the air compressor in a clean, Make sure the outlet being used dry and well ventilated area. -
Page 12: Operation
Extension Cords Voltage and Circuit Protection Refer to the Parts Manual for the Using extension cords is not recommended. The use of extension voltage and minimum branch circuit cords will cause voltage to drop requirements. resulting in power loss to the motor Risk of Unsafe and overheating. - Page 13 Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of vanous controls and adjustments. Save this manua[for future reference. Outlet Pressure Gauge: The outlet Description of Operation...
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Page 14: Maintenance
Check Motor Overload Protector: The Valve: motor has an automatic reset thermal When the air overload protector. If the motor compressor overheats for any reason, the is operating, overload protector will shut off the the check motor. The motor must be allowed to valve is cool down before restarting. - Page 15 How to Start: Open the drain valve fully (counter-clockwise) to permit air Turn the On/Auto/Off lever to to escape and prevent air "ON/AUTO" and allow tank pressure build up in the air tank during the break-in period. pressure to build. Motor will stop when tank pressure reaches NOTE: Always drain tank on a washable surface or in a suitable...
- Page 16 Customer Responsibilities Before Daily ol after Every Every aach each Yearly hours "_ours Check Safety Valve • Drain Tank • Air Filter •(1) • Air compressor pump intake and exhaust valves • 1- more frequent in dusty or humid conditions Risk of Unsafe To Check Safety...
- Page 17 If dirty, rinse air filter with warm Risk of Bursting. Water will water and squeeze dry. condense in the air tank. If not Replace air filter. drained, water will corrode and Replace filter cover. weaken the air tank causing a risk of air tank rupture.
- Page 18 All maintenance and repair Outlet Tube operations not listed must be performed by Trained Service Technician. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Using an adjustable wrench Before servicing unit unplug or disconnect electrical supply to the...
- Page 19 12. Replace the outlet tube and Remove the outlet pressure tighten nuts. gauge, tank pressure gauge, and 13. Replace shrouds and console. adapter from the regulator. 14. Perform the Break-in Procedure. Remove the regulator. See "Break-in Procedure" in the Apply pipe sealant tape to the Operation section.
- Page 20 Before you store the air compressor, Risk of Bursting. Water will make sure you do the following: condense in the air tank. If not Review the "Maintenance" drained, water will corrode and section on the preceding pages weaken the air tank causing a risk and perform scheduled of air tank rupture and possible maintenance as necessary.
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Page 21: Service And Adjustments
d:{ollJ :] il ::F,."] -" [oIo]l III _[I Risk of Unsafer Operation. Performing repairs may expose voltage sources, moving parts, or compressed air sources. Personal injury may occur. Before servicing: Unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. - Page 22 PROBLEM CAUSE CORRECTION Pressure reading It is normal for "some" If there is an excessive on the regulated )ressure drop to occur. amount of pressure drop pressure gauge when the accessory is used, drops when an adjust the regulator following accessory is the instructions in the...
- Page 23 PROBLEM CAUSE CORRECTION Regulator will Damaged regulator. Replace. not shut off air outlet. Motor will not Let motor cool off and Motor overload protection run. overload switch will switch has tripped. automatically reset. Motor will start automatically Tank pressure exceeds pressure switch "cut-in"...
- Page 24 ._ I-'E_o]_V_l _ -'! _-."£._o1 -II m] ¥,___,__ _ v Air Compressor Model Number 919.165580 A00854 24_ENG...
- Page 25 Nut Sleeve Assembly 3/8" ACG-18 Saddle Mount Cup (2) 91895680 Screw 1/4 - 20 x .75 (2) ACG-408 Fastener Assembly (3) LA-3027 Label, Drain Tank A00850 Label, Craftsman A00859 Label, Performance D23565 Label, Star Rating Z-D26612 Pressure Switch D28999 Standpipe SSP-480 Nipple 1/4-18 NPT x 2.50...
- Page 26 Air Compressor Model Number 919.165580 Torque 7-10 Ft-Lbs The picture shown is for reference only, It may differ from actual unit, Torque 42-48 In-Lbs TorquelO0-12Oln-Lbs Torque100-1201n-Lbs A00854 26_ ENG...
- Page 27 Air Compressor Model Number 919.165580 PART NUMBER DESCRIPTION SSF-586 Screw 1/4-20 UNC x .75 AC-0108 SSF-615 Screw 1/4-20 UNC x 1.25 Z-AC-0140 Eccentric Bearing Z-A00852 Motor >x 78 Cylinder Sleeve > Connecting Rod Assembly >x 79-2 Compression Ring > 79-3 ACG-29 Connecting Rod Cap >x 79-4 SSF-3158-1...
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Page 28: Notes/Notas
GARANT|A TOTAL DE UN AI_IO DEL COMPRESOR DE AIRE Si este compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra, Sears, a su opei6n, Io reparar& o reemplazar& sin eosto alguno. - Page 29 Modelo N ° 919.165580 Max. HP desarrollado HP de Trabajo Di&metro interior 2,375 po (60,4 mm) Carrera 1,35 po (34,3 mm) Tensi6n monofasica 120V/60HZ Circuito mfnimo requerido Tipo de fusibleAcci6n retardada Capacidad de aire an el tanque 33 Galones (124,9 Iitros) Presi6n de corte de entrada Presi6n de corte de salida 7,8 Calibre de libras...
- Page 30 GUARDE ESTAS INSTRUCCIONES LA OPERACI()N O EL MANTENIMIENTO INADECUADOS DE ESTE PRODUCTO PODR|AN OCASIONAR SERIAS LESIONES Y DAI_IOS A LA PROPIEDAD. LEA Y COMPRENDA TODAS ADVERTENCIAS INSTRUCCIONES FUNCIONAMIENTO ANTES DE UTILIZAR ESTE EQUIPO. ',,I = ll [_ ;{+ ADVERTENCIA: RIESGO DE EXPLOSION O INCENDIO &COMO PREVENIRLO? &QUE...
- Page 31 ',,I::41 [ _ r,{+ ADVERTENCIA: RIESGO DE EXPLOSION TANQUE AIRE: SIGUIENTES CONDICIONES PODRiAN, CAUSAR DEBILtTAMIENTO DEL TANQUE, Y DETERMINAR SU EXPLOSION VIOLENTA, DAI_IOS A LA PROPIEDAD O SERIAS LESIONES. &QUE PUEDE OCURRIR? _.COMO PREVENIRLO? 1. Drenaje inadecuado del agua condensada Drene el tanque diariamenta o despu_s en el tanque,...
- Page 32 ADVERTENCIA: RIESGO DE DESCARGA ELECTRICA &QUEPUEDE OCURRIR? &COMO PREVENIRLO? Su compresor de aire est& accionado per Jam&s opere el compresor a la intemperie cuando est& Iloviendo o en condiciones electricidsd. Come cualquier otto dispositivo humedad. et_trico impulsado electricamente, si no se Io utiliza adecuadamente, podrla causarle Nunca opere el compresor...
- Page 33 ADVERTENCIA: RIESGO DE QUEMADURAS _QU I_ PUEDE OCURRIR? _COMO PREVENIRLO? Jamds toque partes de metal expuestas en el Tocar el metal expuesto tal como el cabezal compresor durante o inmed+atamente despues del compresor o los tubos de saI+da del escape, de la operaci6n, el compresor permanecer_...
- Page 34 '.,l =1 al[_ r.{q ADVERTENCIA: RIESGO DE DAI_OS A LA PROPIEDAD TRANSPORTAR EL COMPRESOR (Fuego, inhalacibn, daho a la superficie de veh_culos) &QUE PUEDE OCURRIR? &COMO PREVENIRLO? El aceite puede derramarse y ello podr_a Deposite el compresor sobre una alfombrilla resultar en serias lesiones o la muerte debido aI protectora cuando lo transporte,...
- Page 35 Presibn minima de corte: Cuando el Familiarfcese con los elguiantes t_rminos, motor est& apagado, la presiSn del tanque antes de operar la unidad: de aire baja a medida que usted contint_a OFM: (Cubic feet per minute) Pies cQbicos usando su accesorio Cuando la presi6n por minuto.
- Page 36 Contenido de la caja Ensamble de las ruedas 1- Compresor de aire 1- Manija del equipo cuando se inetalan las 4- Tomillo Autorroscante ruedas porque el compresor tendera 2- Ruedas voltearse. 2- Pemos con resa]to, 3/8 pulg. Fije las ruedas con pernos con resatto 2- Tuercas hexagonales, 3/8 pulg.
- Page 37 C6MO PREPARAR LA UNIDAD AsegQrese de que el tomacomante que sera utilizado tenga la misma Ubicacibn del compresor de aire con_uraci6n que el enchufe de coneyJon Ubique al compresor de aire en una zona atierr& NO UTILtCE UN limpia, seca y bien ventilada. El cempresor de ADAPTADOR.
- Page 38 Cables de extensibn eldctrica Proteccibn del voltaje y del circuito No se recomienda la utilizaci6n de cables Acerca del voltaje y la minima cantidad de de extensi6n electrica El uso de cables circuitos requeridos, refi6rase al cuadro de extensi6n electrica originar& una cafda de especificaciones+ de tensi6n, Io que determinar&...
- Page 39 Conozca su compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD Compare Ins ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones Conserve este manual para referencias futuras.
- Page 40 Valvula Proteccibn para sobrecarga del motor: reguladora: El motor tiene an protector de sobrecarga Cuando el termico de reposicion autom&tica. Si el compresor motor se sobrecalienta por alguna razon, aire se el protector de sobrecarga apagar& el encuentra motor. Debe dejar enfriar el motor antes funcionando, de volverlo a arrancar.
- Page 41 Abra completamente la vblvula de drenaje Cbmo poner en marcha: (sentido antihorario) a fin de permitir la Mueve la palanca On/Auto/Off e la salida del aire e impedir el aumento de _a posiciAn "ON/AUTO" y deje que se presi6n dentro del tanque de aire durante incremente la presiAn del tanque.
- Page 42 Responsabilidades del cliente Antes Diadanente Cada Cada Anualmente de cada o luego de cada use horas horas Verifique la v&lvula de seguridad Drenaje de{ tanque O(1) • Filtro de aire Valvulas de entrada y escape de la bomba del compresor de aire 1- M&s frecuente el3 condiciones...
- Page 43 Si est& sucio enjuague el filtre de aire Riesgo de Explosibn. Dentto con agua tibia y expdmalo hasta que del tanque se ptoducitd condensacidn seque. de agua. Si no drena, el agua Io Reponga el filtro de aire y su reten. cortoerd y debilitard causando un NOTA: Si el flltro de aire est&...
- Page 44 Todo tipo de mantenimiento y operaciones de reparacibn no mencionados, deberan set efectuados por personal t_cnico especializado. Riesgo de Operaci6n Insegura: La unidad arranca automdticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto e fuentee de corriente y de aire Utilizando una Ilave regulable, afloje comprimido o a piezas movibles.
- Page 45 Vuelva a instalar la tuberia de salida y Extraiga la salida el man6metro ajuste las tuercas. presiTn, el man6metro del tanque y el adaptador del regulador. Reponga las cubiertas y la eonsola. Extraiga el regulator. Ejecute el proeedimiento de puesta en marcha.
- Page 46 Antes de guardar su compresor de aire, Riesgo de asegQrese de haeer Io siguiente: Explosibn. El agua se condensa dentro del tanque de 1< Revise la secci6n _Mantenimiento" aire. Si no se drena, ella corroera de las p&ginas precedentes y ejecute debilitando la parecles del tanque de el mantenimiento...
- Page 47 [_l_.,_ Im] _ I m] p ';l_] Z [T_"-]lli[o,,[o] I m] " _ I _ :To]=]nil : 4i_Y;T.,.'] Riesgo de Operacibn Insegura: La unidad arranca automaticamente cuando esta enchufada. AI hacer el mantenimiento, el operador puede quedar expuesto a fuentes de corriente y de aire comprimide o a piezas movibles.
- Page 48 PROBLEMA CORRECCION CAUSA Si habiese una caida excesiva de La lectura de la Es normal que ocurra algen presidn durante el uso del descenso en la presion. presion sobre an accesorio, aiaste el regulador mandmetro acuerdo alas instrucciones de la viene equipado seccion Operaci6n.
- Page 49 CAUSA CORRECCION PROBLEMA El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto< reajustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presi6n del tanque caiga For debajo de la presi6n de corte del interruptor...
- Page 50 A00854 50 -SP...
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Page 51: Repair Protection Agreements
Agreements Reparaciones Congratulations on making a smart Felicitaciones per hater una compra purchase. Your new Craftsman '_ product is inteligente, Su nueva unidad Craftsman _) est& designed and manufactured for years of diseffada y fabricada para afros de operaci6n dependable operation. - Page 52 Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.