Craftsman 580.327140 Owner's Manual
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Craftsman 580.327140 Owner's Manual

Craftsman 580.327140 Owner's Manual

120-240 volt/4200 watt 12-volt d-c battery charger deluxe portable generator
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OWNER'S
MANUAL
MODEL NO.
580.327140
PORTABLIE GENERATOR,
CUSTOMER
HELPLINIE
HOURS:
Mon.-
Frl. 8 a.m. to 5 p.m
(CST)
CAUTION:
Read and Follow
ell Safety Rules
end Instructions
Before Operating
This Equipment
RAFTSMAN °
120-240 VOLT/4200
WATT
12-VOLT D-C BATTERY CHARGER
DELUXE PORTABLE GENERATOR
•
Assembly
•
Operation
•
Customer Responsibilities
•
Service and Adjustment
•
Repair Parts
SEARS,
ROEBUCK
and
CO.,
Hoffman Estates,
IL
60179
U.S.A.
PanNo. B2552
Rev-I (3/27/98)

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  • Page 1 OWNER'S MANUAL MODEL NO. 580.327140 RAFTSMAN ° 120-240 VOLT/4200 WATT PORTABLIE GENERATOR, CUSTOMER 12-VOLT D-C BATTERY CHARGER HELPLINIE DELUXE PORTABLE GENERATOR HOURS: Mon.- Frl. 8 a.m. to 5 p.m • Assembly (CST) • Operation CAUTION: • Customer Responsibilities Read and Follow ell Safety Rules •...
  • Page 2 CRAFTSMAN ° OWNER'S 120/240 VOLTS / 4200 WATT A-C 12 VOLTS D-C BATTERY CHARGER MANUAL DELUXE PORTABLE GENERATOR MODEL No. Each Portable Generator has its own model number. Each engine has its 580.32714O own part number. The model number for your Portable Generator will be found on a decal attached to the unit.
  • Page 3 SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON- TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SET'rING UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR. IMPORTANT THIS GENERATOR IS DESIGNED FOR OUTDOOR USE ONLY. USING THIS GENERATOR INSIDE ANY BUILDING OR ENCLOSURE INCLUDING THE GENERATOR COMPARTMENT OF A RECREATIONAL VEHICLE (RV), IS DANGEROUS.

  • Page 4: Maintenance Agreement

    CONGRATULATIONS on your pumheae of a Sears Crafts- PRODUCT SPECIFICATIONS man Generator. It has been designed, engineered and manufactured to give you the best possible dependability Generator Specifications and performance. RATED MAXIMUM Should you experience any problem you cannot easily POWER 4200 Watts (4.2 kW) remedy, please contact your nearest Sears Service Cen-...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ........INSIDE COVER SERVICE AND ADJUSTMENTS ......SERVICE RECOMMENDATIONS....MAINTENANCE AGREEMENT ........STORAGE ..............PRODUCT SPECIFICATIONS ........TROUBLESHOOTING POINTS ...... CONTENTS OF HARDWARE ..... ASSEMBLY .......... WIRING DIAGRAM ......... OPERATION ........REPAIR PARTS ............16-21 WARRANTY ............

  • Page 6: Assembly

    ASSEMBLY Your AC generator was completely assembled at the fac- R.,RCI--I/_ED tory. It is ready for use after it has been propedy serviced 3NtlRE COI_ with the recommended lubricating oil and fuel. IF YOU HAVE ANY PROBLEMS WITH THE ASSEMBLY OF YOUR GENERATOR, PLEASE CALL THE GENERA- 120 V_3...

  • Page 7: Air Cleaner

    OPERATION KNOW YOUR GENERATOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR GENERATOR. Compare the illustrationswith your generator, to familiarize yourself with the locationsof variouscontrolsand adjustments. Save the manualfor future reference. FUELTANK 120-VOLT A.C. 30 AMP RECEPTACLE 120-VOLT A.C. DUPLEXRECEPTACLE 120/240-VOLT A .C.

  • Page 8: Before Starting

    OPERATION IF YOU HAVE ANY PROBLEMS OPERATING YOUR • Locate the Idle Control On/Off switch on control panel GENERATOR, PLEASE CALL GENERATOR and set it to OFF position. HELPLINE AT 1-800-222-3136. • Locate the Run/Stop switch (Fig. 6) next to the engine cylinder head and set it to RUN.

  • Page 9: Idle Control

    OPERATION STOPPING THE ENGINE IDLE CONTROL BOLT • Disconnect all electrical loads and let engine run at JAM NUT no-load for about five minutes to stablize internal tom- BRACKET peratures of engine and generator. • Tum off the engine by moving the Run/Stop switch to STOP position.
  • Page 10 OPERATION Connectbattery charge cable clamp with red handle to CHARGING A BA1TERY battery post or terminal indicated by a POSITIVE, or(*). Your generator has the capability of recharging a dis- charged, 12-volt automotive or utility style storage battery. • Connect battery charge cable clamp with black handle Do not use the unit to charge any 6-volt batteries.

  • Page 11: Overloading

    OPERATION Some electric motors, such as induction types, require DON'T OVERLOAD THE GENERATOR about two-and-a-half times more watts of power for Overloading a generator in excess of its rated wattage s_rtin_ than for running. This surge of power lasts for omy a few seconds when starting such motors.

  • Page 12: Engine Maintenance

    MAINTENANCE Change oil while engine is still warm from running, as GENERAL RECOMMENDATIONS follows: The Owner/Operator is responsible for making sure that all • Clean area around oil drain plug, remove plug (Fig. 11) periodic maintenance tasks are completed on a timely and drain oil completely into a suitable container.
  • Page 13 MAINTENANCE SERVICE AIR CLEANER REPLACE SPARK PLUG Your engine will not run properly and may be damaged if Change the spark plug every 100 hours of operation or you run it using a dirty air cleaner. once each year, whichever comes first. This will help your engine to start easier and run better.

  • Page 14: Carburetor

    SERVICE AND ADJUSTMENTS ENGINE SPEED CAUTION: ENGINE SPEED WAS PROPERLY AD- JUSTED AT THE FACTORY AND SHOULD RE- QUIRE NO ADDITIONAL ADJUSTMENT. DO NOT AI"rEMPT TO CHANGE ENGINE SPEED. IF YOU BEUEVE THE ENGINE IS RUNNING TOO FAST OR TOO SLOW, TAKE YOUR GENERATOR FEELER...
  • Page 15 BE SURE ENGINE IS COOL Store in clean and dry area. NOTE: Using a fuel additive such as Sears Craftsman® Fuel • Stabilizer, or an equivalent, will prevent gum depositsfrom form- ing in the generator's fuel system.

  • Page 16: Electrical Loads

    TROUBLESHOOTING POINTS CORRECTION CAUSE PROBLEM 1. Reset circuitbreaker. 1. One of the circuitbreakers is open. Engine is running, 10ut n o 2. Contact Sears Service DepadmenL 2. Fault in generator. AC output is available. 3. Poor connectionor defective 3. Check and repair. cord set.
  • Page 17 W_[RZNG D| AGRAH BtTTERy I_CT]F...
  • Page 18 REPAIR PARTS CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580.327140 "-17 OESCRIPTION DESCRIPTION ITEM PART NO. ITEM PARTNO. IDLE CONTROL TRANSFORMER CONTROL PANEL (1 REQ.) 84028 83976 (1 REQ) CONTROL BOX (1 REQ,) 83975 RUBBER GROMMET (1 REQ) 120 VOLTS AC OUTLET 2(REQ.)
  • Page 19 CRAFTSMAN 4200XL DELUXE PORTABLE GENERATOR 580.327140 REPAIR PARTS DETNL " X " "_ ,€6 'Jr/...
  • Page 20 CRAFTSMAN 4200 WATr DELUXE AC GENERATOR 580.327140 REPAIR PARTS tTEM PARTNO. DESCRIPTIO__._._._N rn M PART CSY. COVER, Bearing Carrier B2551 CRADLE, 4200 W 67025 SCREW, M6 - 1.0 x 16 Lg. Wing 84021 SUPPORT, Engine 86494 HHCS, 10 - 16 x Self DdU ENGA1386 ENGINE, 7.8 HP...
  • Page 21 REPAIR PARTS CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580.327140 1|A-lIB ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Govomor G earThrust W asher(1 req.) Control Rod Assembly (1 req,) 76361 78621 M8-1.25 x 35ram Screw (6 req.) Piston Pin (1 mq.)
  • Page 22 CRAFTSMAN 4200 WAn" DELUXE AC GENERATOR 580.327140 REPAIR PARTS CARBURETOR ANDAll MUFFLER CLEANER -./7 ITEM PART NO. DESCRIPTION 89476 Muffler Gasket (1 req.) 40976 M8 x 20mm Capscrew (2 req,) 88688 Small Muffler (1 req.) ITEM PART NO. DESCRIPTION 66476 M6 x 12 HHFS (2 req.)

  • Page 23: Low Oil Shutdown

    CRAFTSMAN 4200 WA_" DELUXE AC GENERATOR 580.327140 REPAIR PARTS L.O.S. WITH ENGINE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. DESCRIPTION 72347 Spar k Plug= (1 req.) Run/Stop Switch (1 [eq.) 78653 Governor Lever (1 req.) 86962 85272 L.E.D. Assembly (1 req.) Wear Washer (1 re(].)

  • Page 24: Product View And Parts

    CRAFTSMAN 4200 WAn" DELUXE AC GENERATOR 580.327140 REPAIR PARTS RECOIL STARTER OIL SWITCH AND OIL FILTER WITH OIL FILTER ITEM PART NO. DESCRIPTION EXPANSION PLUG (1 REQ.) 94820 ITEM PART NO. DESCRIPTION OIL FILTER GASKET (1 REQ.) 91848 OIL FILTER ADAPTER (1 REQ.) TOP WRAPPER (1 REQ.)
  • Page 25 FOR CALIFORNIA RESIDENTS ONLY WHEN SEEKING SERVICE IN CALIFORNIA CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the emissions control system warranty on your 1995 and later lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built, and equipped to meet the State's stringent anti-smog standards.
  • Page 26 WHAT IS COVERED REPAIR OR REPLACEMENT OF PARTS • Repair or replacement of any warranted part will be performed at not charge to the owner at an approved Sears servicing center. • If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized service center or call Sears at 1-800-473-7247.
  • Page 27 TWO YEAR LIMITED WARRANTY FOR DELUXE PORTABLE GENERATORS SEARS warrantsto the Odginal purchaserthat the aHernatorand engine for itsportablegeneratorwillbe free from defectsin rnstedaisor workmanship for the itemsand periodset forth below fromthe date of odginalpurchase.This warrantyis not _ransferableand appliesonlyto portablegeneratorsdriven bythe GN-SeriesSears warrantedengine. CONSUMER* COMMERCIAL* Altemstor...
  • Page 28 WHEEL KIT ASSEMBLY INSTRUCTIONS Tools Required: 15/16" box or open end wrench (or socket wrench). 2 13mm wrench, metric box wrench or open end wrench (or socket wrench). Parts in Wheel Kit Box: 87005A Retaining Pin 10" Diameter Wheel B1760 Axle Stud 93728C 5/8-18 Lock Jam Nut...
  • Page 29 SE/AR8 MANUAL DEL PROPIETARIO MODELO NO. 580,327140 CRAFTSMAN ° 120/240 VOLTIOS / 4200 VATIOS C-A 12 VOLTIOS C-D CARGAS DE BATERIA GENERADOR PORTATIL DE LUJO HORAS: • Ensamble Lun. - Vie. 8 a.m. a 5 p.m (TCE) • Operaci6n PRECAUCION: •...
  • Page 30 CRAFTSMAN° SE/A/R 120/240 VOLTIOS/4200 VATIOS C-A MANUAL DEL 12 VOLTIOS C-D CARGAS DE BATERIA PROPIETARIO GENERADOR PORTATIL DE LUJO Cada Maquina Lavadora de Alta Presi6n tiene su propio nt_mero de MODEL NO. modelo. 580.327140 El ndmero de modelo de su maquina lavadora de presi6n serd encontmdo en la calcomania adherida a la unided.
  • Page 31 REGLAS DESEGURIDAD HACER CONTACTO CON LA BUJIA Y ASI PREVENIR ENCENDIDO6 ACCIDENTALES CUANDO ESTA PRECAUCION: SIEMPRE DESCONECTE EL CABLE DE LA BUJIA Y COLOQUELO DONDE NO PUEDA A k INSTALANDO, TRANSPORTANDO, AJUSTANDO O HACIENDO REPARACIONES EN SU GENERADOR. IMPORTANTE ESTE GENERADOR ESTA DISEI_IADOUNICAMENTE PAPA SER UTILIZADO EN EXTERIORES. ES PELIGROSO UTILIZAR ESTE GENEPADOR DENTRO DE CUALQUIER EDIFICACION O RECINTO, INCLUYENDO EL COMPARTIMIENTO PARA GENERADOR DE UN VEHICULO RECREACIONAL (VR).
  • Page 32 ESPECIFICACIONES DEL PRODUCTO FELICITACIONES per su compra del Generador Sears Craftsman. Este ha sido disettado, concebido y fabricado Especiflcaclones del Generador para brlndade la mejor conflabilidad y el mejor desempei'lo POTENCIA NOMINAL posible. MAXIMA 4200 Watts (4,2 kW) si _iene cualquier problema qua no pueda solucionar con...
  • Page 33 TABLA DE CONTENIDOS REGLAS DE SERVICIO Y AJUSTES ..........SEGURIDAD ..PARTE INTERNA DE LA CUBIERTA RECOMENDACIONE8 DE SERVICIO ......ACUERDO DE MANTENIMIENTO ......... ALMACENAJE .............. RESPONSABILIDADES DEL CLIENTE ......PUNTOS DEL DIAGNOSTICO DE AVERIAS ....13 ESPECIFICACIONES DEL PRODUCTO .......
  • Page 34 , MONTAJE Su generadorCA fue ensambladocompletamente en la fi'dbrica. CORDONESDE 3 ALAMBRES Se encuentralistopara ser utilizadodespu_sde haber recibido el servicio apropiado con el aceite lubricante y combustible recomendado. SI TIENE PROBLEMAS CON EL MONTAJE DE SU GENER- ADOR POR FAVOR LLAME A LA LINF_ADE AYUDA DE AL GENERADOR AL 1-800-222-3136.
  • Page 35 OPERACION CONOZCA SU GENERADOR LEA ESTE MANUAL DEL PROPIETARIO Y LAS REGLAS DE SEGURIDAD ANTES DE HACER FUNCIONAR GENERADOR. Compare las ilustraciones con su generador para familiadzarse con las Iocalizaciones de los controles y ajustes. Guarde este manual pare referencias futuras. TANQUEDECOMBUSTIE TOMADE120-VOLTIOS 30AMP...
  • Page 36 OPERACION ANTES DE ENCENDER EL MOTOR SI SE OPERA EL GENERAl)OR EN LA LLUVIA, EL I USARIO PODRIA RECIBIR UN CHOQUE ELEC-I Agmgue Aceite de Motor Antes del Arranque Inlclal: ADVERTENCIA! SE DEBE EL GENERADOR SECO. I TRICO Y LA HUMEDAD PODRIA DA_IAR LOS COM- Quite una de las Tapas Amadllas de Llenado del Aceite PONENTES DEL GENERADOR.
  • Page 37 OPERACION PARADO DEL MOTOR PERNO DE CONTROL EN VACIO • Desconecte todas las cargas el6ctdcas de las tomas del panel del generador. Nunca encienda o detenga MENSULA el motor con los dispositivos el6ctricos conectados y encendidos. • Deje funcionar el motor sin cargas por vados minutos pare estabilizar las temperaturas internes del motor y el generador.
  • Page 38 OPERAClON • Conecte la abrazadera del cable de carga de la bateria CARGANDO UNA BATERIA con la agarradera negra al bomo de la bateda o termi- nal marcado con un NEGATIVO, NEG o (-). Su generador tiene la capacided de recargar una bate(m de autorn6vil de 12 voltios descargada o una bater'm para •...
  • Page 39 OPERACION Si el electrodomt_sUco o el motor no tlenen el vatlaje, NO SOBRERECARGEELGENERADOR multiplique 220 voltios por la potancia de amperlo para detarminar los vaUos (voltios x amps = vatios). Este generador est_ equipedo con dos interruptores automdticos del cimuito de 15 amp, uno de 20 amp y otro •...
  • Page 40 MAINTENIMIENTO C0mo Camblar el Ace#e: Cambie el aceite despuds de RECOMENDACIONES GENERALES las pdmeras ocho horas de operaci6n. Carnbie el aceite cade 50 horas de aqut en adelante. Si se estd usando el El Propietado/Operador es responsable de asegurarse que todos los trabajce de mantenimiento pedddicos sean ter- ganerador bajo condiciones de suciedad o polvo, o en clima extremadamente...
  • Page 41 MANTENIMIENTO REEMPLAZO DE LA BUJ|A Cambie la bujia cada 100 horas de operack_ o una vez el ai_o, Io que pdmero tenga lugar. Esto ayudard a que el motor arranque rnds fdcilmente y a que funcione mejor. Reemplace con una bujia Champion RC12YC o un tipo equivalente.
  • Page 42 SERVIClO Y AJUSTES • I.as velocidades bajas del motor imponen una carga VELOCIDAD DEL MOTOR pesade en el motor cuando no haya sufldente energ_a del motor a la dispoelci6n y puede acortar la durac_)n PRECAUCION: La velocided del motor fue ajustada del motor.
  • Page 43 ALMACENAJE El genemdor debe arrancarso por Io menos una vez carla • Quite la bujia y vacle como 15ml del aceite del motor en el cilindro. Arranque lentarnente 10am distribuir el slete orbs y dejarlo funcionar pot Io menos 30 minutos. Si aceite.
  • Page 44 PUNTOS DEI. DIAGNOSTICOS DE AVERIAS CAUSA CORRECCION PROBLEMA El motorest_ funclonandopero no 1, El interruptorautomdticode circuito. 1. ReposJdoneel Interruuptor. est_ abierto. existe saiida de CA disponsible. 2. Contacte el Departmentode 2. Averta en el generador ServlctoSears. 3. Conexi6n real o de_ del juego 3.
  • Page 45 TUERCA EN EL I_,(X_IE O_. MOTOR OIAGRAMA ELECTRIOO...
  • Page 46 GENERADOR DE CRAFTSMAN DE 4200 VATIOS CA 580.327140 REPUESTO$ PARA LISTE DE PARTES VEA LA PA GINA 15 VERSION EN INGLES Dibjuo Nro. 87407...
  • Page 47 GENERAl)OR DE CRAFTSMAN DE 4200 VATIOS CA 580.327140 REPUESTO$ DETNL " Y " Dibujo Nro. B2554...
  • Page 48 GENERADOR DE CRAFTSMAN DE 4200 VATIOS CA 580.327140 REPUESTOS PARA LISTE DE PARTES VEA LA PA GINA 17 VERSION EN INGLES Dibujo Nro. 97193...
  • Page 49 CRAFTSMAN 4200 WATt DELUXE AC GENERATOR 580.327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 18 VERSION EN INGLES...
  • Page 50 CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580.327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 19 VERSION EN INGLES...
  • Page 51 CRAFTSMAN 4200 WATr DELUXE AC GENERATOR 580.327140 REPAIR PARTS PARA LISTE DE PARTES VEA LA PAGINA 20 VERSION EN INGLES...
  • Page 52 CRAFTSMAN 4200 WATT DELUXE AC GENERATOR 580.327140 REPAIR'PARTS PARA LISTE DE PARTES VEA LA PAGINA 21 VERSION EN INGLES...
  • Page 53 NOTAS...
  • Page 54 NOTAS...
  • Page 55 GARANTIA LIMrrADA DE DOS ANO DE GENERADOR PORTATILE CRAFTSMAN SEARS garantJza al compradororiginalque el alternadory el motorpara su generadorport_tilestar_n librosde defectos en los matedaleso la mano de obra para las piezasy el perfodoestablecidoa partirde la fecha de compraoriginal. E sta gamntfa no es tmnsfedble y se aplica dnicamentea los generadoresport_Ulesimpulsados porel motorgarantizadoGN Seria de Seam.
  • Page 56 NOTAS...

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