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Craftsman 919.165611 Owner's Manual

Permanently lubricated twin v 2-stage stationary air compressor
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Owner's Manual
JCRRFTSMRN1
Permanently
Lubricated
Twin V
2-Stage
Stationary
AIR COMPRESSOR
Model No.
919.165611
•
Safety Guidelines
•
Assembly
•
Operation
•
Maintenance
•
Troubleshooting
•
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.eears.com/craftsman
D29312
Rev. 1
6/12/03

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Summary of Contents for Craftsman 919.165611

  • Page 1 • Assembly • Operation • Maintenance • Troubleshooting • Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.eears.com/craftsman D29312 Rev. 1 6/12/03...

  • Page 2: Table Of Contents

    If this air compressor is used for commercial or rental purposes, the warranty will apply for ninety days (90) from the date of purchase. This Craftsman Air Compressor warranty gives you specific legal rights and you may have other rights which vary from province to province.
  • Page 3 -1 ".1 =[etI _1 [_:_1 II[o] _ I[e_"_':I t.tl Model No. 919-165611 Max. Developed HP Bore 2.375 Stroke-High Pressure .54" Low Pressure 1.45" Voltage-Single Phase 240/60/1 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity - Gallons Approximate Cut-in Pressure Approximate...
  • Page 4 Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. ,I;1"1.'I II n WARNING: Risk of explosion or fire What Could Happen How To Prevent It If electrical sparks from compressor...
  • Page 5 ;f:_J:1;ll WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, end result in e violent tank explosion and could cause property damage or serious injury. What Could Haopen How To Prevent It Modifications or attempted repairs...
  • Page 6 :r:1"4_;ll WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with properly it may cause electric shock.
  • Page 7 ,l:_'l'J "-II WARNING: Risk of Burns How To Prevent It WARNING: Risk from Moving Parts What Could Happen How To Prevent It Moving parts such as the pulley, flywheel, Never operate the compressor with and belt can cause serious injury if they guards or covers which are damaged come into contact with you or your removed.
  • Page 8 WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to VehicleSurfaces) What Could Happen How To Prevent It WARNING: Risk of Unsafe Operation What Could Happen How To Prevent It Review end understand all instructions Unsafe operation of your air compressor and warnings in this manual.

  • Page 9: Accessories

    When the tank pressure drops to a Become familiar with these terms certain low level the motor will restart before operating the unit. automatically. The low pressure at CFM: Cubic feet per minute. which the motor automatically SCFM: Standard cubic feet per restarts is called "cut-in"...

  • Page 10: Assembly

    It may be Contents of Carton necessary to brace 1 - Air Compressor or support one side of the outfit 1 - Parts bag containing: when removing the pallet because 1 - Operator's Manual the air compressor will have a 1 - Parts Manual tendency to tip.
  • Page 11 GROUNDING INSTRUCTIONS Place the (4) washers (supplied) between the floor and air This product should be connected to compressor feet. If needed, solid a metallic, permanent wiring system, shims may be placed between of an equipment-grounding terminal the washers and floor to evenly or lead on the product.
  • Page 12 Use pipe that is the same size as A flexible coupling is recommended to be installed the air tank outlet. Piping that is too small will restrict the flow of between the air discharge outlet air. and main air distribution line to allow for vibration.

  • Page 13: Operation

    Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Tank Pressure Gauge: The tank Description of Operation...

  • Page 14: Maintenance

    Check Valve: When the air How to Use Your Unit compressor is operating, the check How to Stop: valve is "open", allowing compressed Set the On/Auto/Off lever to air to enter the air tank. When the air "OFF". compressor reaches "cut-out" pressure, the check valve "closes", Before Starting...
  • Page 15 Check for excessive vibration. How to Start Readjust or shim air compressor Turn the On/Auto/Off lever to feet, if necessary. "AUTO" and allow tank pressure After 15 minutes, close the globe to build. Motor will stop when valve. The air receiver will fill to tank pressure reaches "cut-out"...
  • Page 16 Customer Responsibilities Before Daily ol after Every Yearly _ach each Frequently hours Check Safety Valve Drain Tank Air Filter Inspect air lines and fittings for leaks Air compressor pump intake and exhaust valves 1- more frequent in dusty or humid conditions To Check Safety Valve...
  • Page 17 NOTE: If the air filter is extremely Water will condense in the air dirty it will need to be replaced. Refer tank. If not drained, water will to the "Repair Parts" for the correct corrode and weaken the air tank part number.
  • Page 18 _'_jl_ Unit cycles Outlet Tube automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
  • Page 19 Before you store the air compressor, Water will condense in the air make sure you do the following: tank. If not drained, water will Review the "Maintenance" corrode and weaken the air tank section on the preceding pages causing a risk of air tank rupture. and perform scheduled After the water has been drained, maintenance as necessary.

  • Page 20: Service And Adjustments

    d,(ollJ :] l :_'_"[oIo]l | I _B Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure.
  • Page 21 PROBLEM CAUSE CORRECTION Knocking Noise. Possible defect in safety Operate safety valve valve, manually by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Compressor Prolonged excessive use of Decrease amount of air air.
  • Page 22 PROBLEM CAUSE CORRECTION Motor will not Let motor coo] off and Motor overload protection run. overload switch will switch has tripped automatically reset. Tank pressure exceeds Motor will start automatically when tank pressure drops pressure switch "cut-in" below "cut-in" pressure of pressure.
  • Page 23 23_ E NG D29312...
  • Page 24 Air Compressor Model Number 919.165611 6 Torque 100-120 in 4bs 58 Torque 100-120 in -Ibm 32 Torqe 8+10 inqbs Torque 108-144 inqbs t 5-25 in =lbs D29312 24+ENG...
  • Page 25 Air Compressor Model Number 919.165611 PART NO. DESCRIPTION D21885 Safety Valve ACG-18 Saddle Mount Cup SSF-990 Screw, 1/4-20UNC-2A SSW-7482 Conduit Connector 3/8 AC-0780 Nut Tubing for 1/2"QD Tube AC-0781 Q-Ring Z-D24960 Pump Assembly SSV-812 Globe Valve SSP-7811 Nut Sleeve Assembly 1/4 AC-0631 Check Valve, 7/8 HEX 1/4 AC-0217...
  • Page 26 Air Compressor Model Number 919.165611 Torque + 7-10ft 4bs. +9 Torque 7-10ff.-Ibs. Torque 51-63 11 in.-Ibs. \9-2 \7 Torque 75-,90in-Ibs D29312 26+ENG...
  • Page 27 Air Compressor Model Number 919.165611 PART NO. DESCRIPTION Z-D26718 Motor D24596 Screw 5/16-24 x 1.75 Assembly, Connecting (High Pressure) D24597 Outer Eccentric ACG-22 39124607 Screw, Self Tapping 1/4 x 5/8 • Cylinder Sleeve • Assembly, Connecting (Low Pressure) ..Compression Ring, Formed ..
  • Page 28 GARANT|A ............ CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGUR|DAD ..... 28-32 GLOSARIO ............ACCESORIOS ............ CICLO DE SERMICIO ..........INSTALACION ..........34-35 OPERACION ........... 36-38 MANTENIMIENTO ..........SERVICIOS Y REGULACIONES ........40-41 ALMACENAJE .............
  • Page 29 Modelo N ° 919-165611 M&x. HP deserrollado Di&metro interior 2,375 pulg. (6,03 ram) Carrera- Alta Presi6n .54 pulg. (1,37mm) Baja Presi6n 1,45 pulg. (3,7 mm) Tensi6n monofasica 240V/60/1 Circuito mfnimo requerido Accion retardada Tipo de fusible Capacidad de aire en el tanque 60 Galones (227,11itros) Presi6n de corte de entrada Presi6n de corte de salida...
  • Page 30 GUARDE ESTAS INSTRUCCIONES La operaciSn o el mantenimiento inadecuados de este producto podrian ocasionar serias lesiones y dafios a la propiedad. Lea y comprenda todas las advertencias instrucciones de funcionamiento antes de utilizar este equipo. ',,l::ll [_ ;{q ADVERTENCIA: Riesgo de Explosibn o Incendio qud puedeoccurdr Si las chispas eleotdoas provenientes del En un krea de rociado...
  • Page 31 ',,1 = 1 Iq[_1;{q ADVERTENCIA: Riesgo de Explosibn las siguientes condiciones podrian, causar el debilitamiento del tanque, determinar su explosiSn violenta, dat3os a la propiedad o serias lesiones. qu_ puede occurrir c6mo prevenirlo Modiflcaciones o intento de reparaciones Jamds perfore, suelde, o efectde modificaci6n al tanque.
  • Page 32 •,,l :::1 nnl [_1;{q ADVERTENCIA: Riesgo de Descarga EI6ctrica qu6 puede occurHr c6mo prevenirlo Su compresor de aire estfi accionado pot Jam_s opere el compresor a la h_temperie cuando estfi I[oviendo o en condiciones electdcidad, Como cuatquier otto dispositivo humedad, el6ctrico imputsado e_6ctricamente, si no se Io...
  • Page 33 ".,1 =ll [_ ;{. ADVERTENCIA: Riesgo de Quemadutas qu_ puede occurrir cbmo prevenitlo ".,1 =ll [_ ;{. ADVERTENCIA: Riesgo de Partes M6viles que puede occurrir cbmo prevenitlo Partes movibles tales como [a polea, e+ Nunca opere el compresor sin sus defensas volante y la correa podrian ser la causa de o sus cubiertas removidas o da_adas.
  • Page 34 'J=I![_;{, ADVERTENCIA: Riesgo de Serias Lesiones o Da_os a la Propiedad al Transpottar el Compresor (Fuego, inhalaci6n, da_o a la superficie de vehiculos) qud puede occutrit cbmo prevenirlo ADVERTENCIA: Riesgo de Operaci6n Laseguta clud puede occurrir cbmo prevenirlo La operacion insegura de su compresor de Revise y comprenda todas...
  • Page 35 Presibn minima de corte: Cuando el Familiaricese con los siguientee t6rminos, motor est& apagado, la presion del tanque antes de operar la unidad: de aire baja a medida que usted continQa OFM: (Cubic feet per minute) Pies cQbicos usando su acceeerio. Cuando la presiSn pot minuto.
  • Page 36 Desembalaje Contenido de la Caja Extraigatodo el embalaje 1 - Compresor de alre Bolsa de piezas eonteniendo Io siguiente: apuntalar o soportar un lado del equipo 1 - Manual del operador al extraer la plataforma, porque el 1 - Manual de piezas compresor de aire tendera a inclinarse.
  • Page 37 Haga coincidir la alineacion de los INSTRUCCIONES PARA orificios de la superficie, con el de Ins CONECTAR A TIERRA pates del compresor de aire. Este artefacto debe conectarse el terminal Coloque las (4) arandelas met&lico de un sistema de eableedo (suministradas) entre el piso y las permanente...
  • Page 38 La siguiente imagen representa se pudiese acumular y congelar. sistema tipico de distribuci6n de aire. Las EfectQe pruebas de presi6n antes de siguientes son pautas para tener presente cubrir la caSeria, a fin de asegurarse al montar el sistema de distribuci6n que todas las uniones de la misma compresor de aire,...
  • Page 39 Conozca SU compresor de aire LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para referencias futuras.
  • Page 40 Cbmo utilizar su unidad Valvula reguladora: Cuando el compresor de aire se encuentra Cbmo detenerla: funcionando, la valvula regaladora esta "abierta ", permitiendo la entrada del aire Coloque la posici6n de la Ilave comprimido al tanque de aire. Cuando el interruptora On/Auto/Off en la nivel de presion del tanque alcanza el posici6n "OFF".
  • Page 41 Verifique la existencia de vibraci6n Cbmo poner en marcha excesiva. Reajuste o acuSe el pie del compresor, si ello fuera necesario. Mueva la palanca On/Auto/Off a la posici6n "AUTO" y deje que se Luego de 15 minutos, cierre la incremente la presi6n del tanque. El valvula de asiento.
  • Page 42 li_ I ._I _ii__I li_ I I _ _ii_i] Responsabilidades del cliente Antes _arnen_ Cada Anualmente duego de Frecuentemente cada :adauso horas Verifique la v&lvula de seguridad Drenaje del tanque Filtro de aire Inspecci6n de eventuales fugas en las ca5erfas de aire y las conexiones.
  • Page 43 Drene el agaa contenida en el tanque de aire, abriendo la valvula de drenaje ubicada en la base del tanque (en sentido contrario a las agujas de reloj). Dentro del tanque se producira condensacibn de agua. Si no drena, el agua Io corroera y debilitara IMPORTANTE: No opere el compresor causando un riesgo de ruptura...
  • Page 44 en cuanto la energla el_ctrica conectada. AI efectuar el mantenimiento, usted quedard expuesto a tensibn viva, eire comprimido o partes en movimiento. Debido a tales circunstancias, podrlan ocurrirle lesiones personales. Antes de efectuar mantenimiento o reparacibn alguna, desenchufe el compresor purgue cualquier presibn de aire.
  • Page 45 Antes de guardar su compresor de aire, agua se condensa dentro asegt]rese de hacer Io siguiente: del tanque de eire. Si no se drena, ella Revise la seccion "Mantenimiento" corroera debilitando las paredes del de Iss p&ginas precedentes y ejecute tanque de aire, originendo un rieego de el mantenimiento programado...
  • Page 46 El desarrollo de reparaciones puede exponer a sitios con corriente viva, partes en movimiento o fuentes aire comprimido que podrJan ocasionar lesiones petsonales. Antes intentar reparaci6n alguna, desenchufe el compresor de aire y purgue toda tanque. la presibn de aire del CORRECCI(_N CAUSA PROBLEMA...
  • Page 47 CORRECCION PROBLEMA CAUSA Golpeteo. Posible defecto en la valvula Opere la valvula de seguridad de seguridad, manualmente tirando de su anillo. Si la valvula aun pierde, debera set reemplazada, Posible defecto en la v&lvula Extraiga y limpie o reemplace. de seguridad. El compresor Excesivo y prolongado uso del...
  • Page 48 PROBLEMA CAUSA CORRECCI(_N El motor no El interruptor de protecci6n Deje enfriar el motor y el funciona. interruptor de sobrecarga se obrecarga del motor se ha abierto. reajustar& autom&ticamente El motor arrancar& automaticamente La presi6n del tanque excede la presion de "corte maximo" cuando la presion del tanque caiga por debajo de la presion de corte del interruptor...
  • Page 49 49* S P D29312...
  • Page 50 D29312 50 -SP...
  • Page 51 51_ S P D29312...
  • Page 52 Get it fixed, at your home or ours! Your Home For repair - in your home - of all major brand apphances, lawn and garden equipment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessones owner's...