Craftsman 580.326311 Operator's Manual
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Craftsman 580.326311 Operator's Manual

Craftsman 580.326311 Operator's Manual

6300 watt electric start ac generator
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Operator's M anual
®
ectric Start
AC Generator
Model No.
580.326311
HOURS: Mnn. - Fri. 8 a.m. to 5 p.m. (CT)
WARNING
Before using this product, read this
manual and follow all Safety Rules
add Operating Instructions.
ADVEBTENCIA
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
Sears, Roebuck and Co., Roffrnan Estates,IL 60179 U.S.A.
Visit our Craftsman website: www.craftsman.com
Part No. 201492GS Draft C (11/07/2007)
,, Safety
• Assembly
• Operation
o Maintenance
,, Parts
,, Espafiol,p. 36

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  • Page 1 Safety Rules manual y siga todas las Reglas de ,, Espafiol,p. 36 add Operating Instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Roffrnan Estates,IL 60179 U.S.A. Visit our Craftsman website: www.craftsman.com Part No. 201492GS Draft C (11/07/2007)
  • Page 2 If this generator fails due to a defect in material or workmanship within one year from the date of purchase, return it to any Sears store, other Craftsman outlet, or Sears Parts & Repair Center in the United States for free repair (or replacement if repair proves impossible).

  • Page 3: Hazardsymbols And Meanings

    This is the safety alert symbol, it is used to alert you to potential personalinjuryhazards. Obeyall safety messagesthat follow this symbolto avoid possibleinjury or death. DANGER [ _-!] Read this manual carefully and become familiar ....with your generator. Knowits applications, its Contents are HARMFULOR FATAL IF limitations, and any hazards involved.
  • Page 4 WARNING WARNING Starter cord kickback (rapid retraction) can result Generator produces hazardousvoltage. bodily injury. pull Kickback will hand and arm I1_< toward engine faster than you can let go. _¢ Failureto isolate generator from power utility can result in death or injury to electric utility workers Broken bones, fractures, bruises, or sprains due to backfeed of electrical energy.
  • Page 5 NOTICE WARNING Exceeding generators wattage/amperage capacity can damage generator and/or electrical devices connected to it. Unintentional sparking can result in fire OF DO NOT exceedthe generator's wattage/amperage capacity. See Don't OverloadGenerator in the Operationsection. Start generator and let engine stabilize before connecting _¢...
  • Page 6 KNOWYOUROEHERATOR I!__-!i] Read the Operator'sManual and safety rules before operating your generator. Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments. Savethis manual for future reference. Fuel T ank 120 Volt AC, 20 Amp Duplex Receptacles Spark Arrester Muffler 120/240 Volt AC,...

  • Page 7: Unpacking The Generator

    Your C raftsman generator requires some assembly and is • Socket wrench with a 13ram socket ready f oruse only after i t hasbeen p roperly serviced withthe • Pliers recommended oiland fuel. • Safety glasses If you have any problemswith the assembly of your install the Wheel Kit as Follows: generator, please call the generator helpline at 1-800-222-3136.

  • Page 8: Warranty

    Add Fuel Check Battery / Attach Negative Battery Wire The sealed battery on the generator is fully charged and Fuel must meet these requirements: pre-installed except for the negative (black) battery cable. Cban, fresh, unleaded gasoline. You will need an 8mm wrench to install the negative battery A minimum of 87 octane/87 AK] (91 RON).
  • Page 9 Fresh Start Fuel Cap 3. Removetab to expose membrane. Adding fuel preserver helps keepfuel fresh and carburetors clean for easier starting, all season long. This new fuel cap automatically drips concentrated fuel preserver into your fuel tank. DANGEB Contents are HARMFULOR FATAL IF IMPORTANT:DONOT remove the silver foil seal on the WALLOWED.Avoid contact to eyes, skin or clothing.

  • Page 10: Generator Location

    HOWTO USEYOUR GENERATOR Generator Location If you haveany problems operating your generator after Generator Clearance reading the manual, please call the generator heipline at 1-800-222-3136. WARNING System Ground Exhaustheat/gases can ignite combustibles, The generator has a system ground that connects the structures or damage fuel tank causing a fire.

  • Page 11: To Start The Engine

    To Start The Engine 5B. For manual starting, grasp recoil handle and pull slowly until slight resistance is felt. Then pull rapidly one time Disconnectall electrical loads from the generator. NEVER only to start engine. start or stop engine with electrical devices plugged in and turned ON.

  • Page 12: Cord Sets And Receptacles

    CORDSETSAND RECEPTACLES Connecting Electrical Loads • Let the engine stabilize and warm up for a few minutes Use only high quality, well-insulated, grounded extension after starting. cords with the generator's 120 Volt duplex receptacle. Inspect extension cords before each use. DONOTconnect240 Voltloads to 120 Volt receptacles.

  • Page 13: How To Use The Battery Charger

    120 Volt AC, 20 Amp, Duplex Receptacles How to Use the Battery Charger Eachdupbx receptacleis protected against overload by a Use battery charger jack to keepthe starting battery charged double pole rocker switch circuit breaker. and ready for use. Battery charging should be done in a dry location, such as inside a garage.

  • Page 14: Wattage Reference Guide

    DOH'TOVERLOAD GENERATOR NEVERadd more loads than the generator capacity. Take special care to consider surge loads in generator capacity, as described above. Capacity You must make sure your generator can supply enough rated Wattage Reference Guide (running) and surge (starting) watts for the itemsyou will Rated* Additional power at the same time.

  • Page 15: Power Ratings

    EHGINETECHNICALIHFORMATION PRODUCTSPECIFICATIOHS This is a single cylinder, overhead vaive(OHV), air coobd Generator Specifications engine, it is a low emissions engine. Wattage ......6300 Watts (6.3 kW) In the State of California, Model 210000 engines are certified Starting Wattage ....9100 Watts (9.1 kW) by the California Air Resources Board to meet emissions standards for 250 hours.

  • Page 16: Maintenance Schedule

    MAINTENANCE SCHEDULE EmissionsControl Maintenance, replacement, or repair of the emissionscon- Follow the hourly or calendar intervals, whichever occurs trol devices and systems may be performedby any non- first. road engine repair establishmentor individual. However, More frequent service is required when operating in adverse to obtain "no charge"...

  • Page 17: Battery Maintenance

    ENGINEMAINTENANCE Battery Maintenance Other than trickle charging, described elsewhere, no WARNING maintenanceis required for the battery. Keep the battery and terminals clean and dry. IMPORTANT:Battery charging should be performed in a dry Unintentional sparking can result in fire or location, such as inside a garage. StatStation _¢...

  • Page 18: Changing Engine Oil

    ChangingEngineOil CheckingOil Level Oil levelshould be checked prior to each use or at least every Changethe oil after the first 5 hours of operation. Changeoil 8 hours of operation. Keep oil levelmaintained. every 50 hours thereafter. If you are using your generator under extremely dirty or dusty conditions, or in extremely hot Make sure generator is on a levelsurface.

  • Page 19: Clean Spark Arrester Screen

    Clean Spark Arrester Screen Air Coofing System The engine exhaust muffler has a spark arrester screen. Overtime debris may accumulate in cylinder cooling fins and Inspect and clean the screen every 100 hours of operation or cannot be observed without partial engine disassembly. For once eachyear, whichever comes first.

  • Page 20: Storage

    GENERAL Change Oil While engine is still warm, drain oil from crankcase. Refill The generator should be started at least once every seven with recommended grade. days and allowed to run at least 30 minutes, if this cannot be done and you must store the unit for more than 30 days, use Oil Cylinder Bore the following information as a guide to prepare it for storage.
  • Page 21 Problem Csuse Cerreciien Reset circuit breaker. One of the circuit breakers is open. Fault in generator. Contact Searsor other qualified service dealer. Engineis running, hut no A€ output is Poor connection or defective cord Checkand repair. available. set. Connected device is bad. Connectanother device that is in good condition.
  • Page 22 CRAFTSMAH6300 Watt AC Generator 580.326311 VOLTAGE o Ii REGULATOR -_ _ PDWER PDWER _EEOE_ PI-2 PI-3 P_-4 LDAD MDNITOR 30AMP 20AMP 120V 20AMP 120V S_IIC 20AMP /_GR B-BRASS SCREW S-SILVER SCREW 20AMP GR-GREEN SCREW WHITE 120/240V 30AMP BLK __ ENG, sw L SPARK SWITCH...
  • Page 23 CRAFTSMAH6300 Watt AC Generator 580.326311 LQA/) M_N/T_R...

  • Page 24: Main Unit -- Exploded View

    CRAFTSMAH6310 Watt AC Generator 580.326311 Main Unit -- Exploded View T--40 DETAIL OF BATTERY TRAY DETAIL OF JACK ASSEMBLY COAXIAL DC _------14...
  • Page 25 CRAFTSMAN 6300 Watt AC Generator580.326311 IVlain Unit -- Parts List Item Part # Item Part # Description Description B198566GS B4135GS Cradle (includes Items 20, 31 & 55) PIN, Handle 194150GS 77395GS KIT,Vibration Mount, 45° NUT, M6 Flange Lock 67989GS 195373GS...
  • Page 26 CRAFTSMAH6300 Watt AC Generator 580.326311 Control PaneJ _ Exploded View and Parts List item Part # Description 198468GS PANEL,Control 197472GS COVER,Flip Outlets 198477GS BOX,Control Panel 191481GS BOOT,Circuit Breaker 191479GGS BREAKER, C ircuit, 30A 198649GS LIGHT, Led Panel 197958GS SCREW,3 x 6, Tapping 84198GS CAP, Breaker, Circuit 75207GS...
  • Page 27 CRAFTSMAH6300 Watt AC Generator 580°326311 Alternator -- Exploded View & Parts List "\\\\\\ ============================== ..Part# item Description 186059GS ADAPTER,Mounting, Alternator 191876GS ASSY, Rotor (Includes Item 8) 200433AGS STATOR 186060GS RBC, (with O-Ring, p/n 189197GS) 86308HGS HHCS, M6- 1.0 x 140 SEMS 66386GS ASSY, Holder, Brush 66849GS...
  • Page 28 CRAFTSMAH6300 Watt AC Generator 580.326311 Wheel lit -- Exploded View and Parts List Item Part # Description 196517GS WHEEL WASHER,5/8" 191267RGS AXLE 191265GS E-RING HHCS,M81.25x20 67989GS NUT, M8, FlangeSerrated 198629GS ASSY, Supportw/Mounts Parts Net illustrated 196157GS SUBKIT, Hardware * - Items without part numbers are common fasteners and are available at local hardware stores.
  • Page 29 EHGIHE, BrJggsand Stratto., 210415 - Exploded View 718A 21 @ 746 _ 3O7 _' 24 _ 725A 728 _ 622 _ ® 1298...
  • Page 30 EHGIHE, BrJggsand Stratto., 210415 - ExpJodedView 798 _:_ 1100_ 1230 222_ 1022 1404 0 564 % 1171 356A 914A_ 118@ 2o9 633 ® 633 @ ® 1270 221 51A_ 105 [_ 117_ 369 _ 1127_...
  • Page 31 EHGIHE, Briggs and Stratto., 210415 - Exploded View 8o2 - 121 CARBURETOROVERHAUL KIT 305q_ lo50 117 @ 127(_ 163 % 104 _ 6330 358 ENGINEGASKET SET 868_ 163 % 977 CARBURETOR GASKET SET 1095 VALVEGASKETSET 883__11 51A _._@_> 633 @ 1022 868_ 51 @...
  • Page 32 ocker Item 6' _4; 6 26 ingine 356A BoW/ r Cleanercartridge whee awl Riction archer r (Starter Cabte} Starter _overnorControl Lever} 59" Drive-Starter Clutch-Drive ontro ter Cable} ,awl Friction plate) 6c" 4c" 71BA rive CoveO Starter -_errnina .Spark ug £ Seal-\ _/veaust £...

  • Page 34: Replacement Parts

    Sears, Roebuckand Co., U.S.A. (Sears), the CaliforniaAir ResourcesBoard (CARD)and the UnitedStates EnvironmentaJ ProtectionAgency(U.S.EPA} Emissions ControlSystemWarrantyStatement (Owner'sDefect WarrantyRightsand Obligations) The California Air Resources Board (CARB), U.S. EPA and Sears are Carburetor and internal parts pleased to explain the Emissions Control System Warranty on your Fuel Pump small offroad engine (SORE).In California, new small offroad Fuelline, fuel line fittings, clamps...

  • Page 35: Emissions Information

    Emissions information Certain engines will be certified to meet the United States Environmental Protection Agency (USEPA)Phase 2 emission Enginesthat are certified to meet the California Air Resources standards. For phase 2 certified engines, the Emissions Board (CARB) Emission Standards must display information Compliance Period referred to on the Emissions Compliance regarding the Emissions Durability Period and Air Index.
  • Page 36 Si el generador falla debido a defectos de materiales o mano de obra en el plazo de un afio a partir de la fecha de compra, devu61valo a cualquier almac6n Sears, punto de venta de Craftsman o centro de reparaci6n y repuestos de Sears de los Estados Unidos para su reparaci6n gratuita o, en caso de que 6sta no sea posible, para su sustituci6n.
  • Page 37 personal. Siga las instruccionesde todos los mensajes de seguridad que aparecen despuesde este simhoio para evitar posihies Este es el simboio de aierta de seguridad. Esusado para indicarie situaciones con peiigros potenciaiesde lesion para el lesiones o muerte. PELIGRO Lea este manual de manera cuidadosay famiiiaricese con ..
  • Page 38 ADVERTENCIA ADVERTENCIA &l motor funcionar, se produce mon6xido de sarbono, un gas inodoro y venenoso. La combustible y sus vapores son extremadamente inflamables y explosivos. espirar mon6xido de carbono puede provocar dolor de cabeza,fatiga, mareos, v6mitos, sonfusi6n, ataques, n_useas,desmayos o incluso quemaduras severas e inclusive la muerte.
  • Page 39 ADVERTENCIA PRECAU€ION Las velocidades de operaci6n en exceso, aumentan los producir quemaduras graves. riesgos de heridas y da_ios al generador. El contacto con la zona del silenciador puede Los gases y el calor de escape pueden inflamar Las velocidades bajan en exceso, imponen una carga muy }esada.
  • Page 40 CONOZCA SU GEHERADOR [_ _1 Lea este manual del eperarie y las reglas de seguridad antes de eperar su generader..Compare las ilustraciones con su generador para familiarizarse con la ubicaciCnde los diferentes controles y ajustes. Conserveeste manual para referenciasfuturas. Tanque de Combustible Tomacorrientes Doble de 120 Voltios AC,...

  • Page 41: Desembalaje Del Generador

    ° Alicates Su generadorrequierede ciertos procedimientosde montajey solo estarAlisto para ser utilizadodespu_sde haberlesuministradoservicio Galasde seguridad con el combustibley aceiterecomendados. Instaleel juegederuedas conforme a lasinstrucciones Si usted tiene prohlemas con el mentaje de su generader, per siguientes: favor Ilame a la linea de ayuda para generadoresal llVlPORTANTE: El montajedel juegode ruedasse debecompletar 1-800-222-3136.
  • Page 42 Verifique la bateria / Conecte el cable negativo AViSO de la bateria Evite el da_o del generador. La bateria sellada en el generador esta completamente cargada y ha El fracaso para seguir Manual de Operario para el sido pre-instalada, excepto por el cable negativo (negro) de bateria. combustible reccomendations garantia de vacios.
  • Page 43 Tap6nde Combustible para Mejerarel Arranque Retirela lengiJeta paradejarla membrana al descubierto. El usede conservante de combustible mantiene el combustible en buenestado y limpialos carburadores, Io quefacilitael arranque en todaslasestaciones del a_o.El nuevotap6nde combustible gotea automAticamente conservante concentrado en el dep6sitode combustible.
  • Page 44 COM0 USARSU GENERADOR Ubicaci_n del 6enerador SI TIENE PROBLEMAS operando su generador despu_s de leerel Es_aci0LibreAlrededor del Generador manual,por favor Ilamea la lineade ayudaparageneradores al 1-888-222-3136. ADVERTENCIA Tierra del Sistema Los gases y el calor de escape pueden inflamar El generador d isponede unaconexi6na tierradel sistemaque conectalos componentes d el bastidora los terminalesdetierra de ,_los materiales combustibles y las estructuras o...

  • Page 45: Encienda El Motor

    5B. Parael arranquemanual, h alela manijade retroceso, e n Encienda el Motor forma suavehastaque sientaresistencia, L uegoparaarrancar Desconectetodas las cargas el_ctricas del generador. NUNCA el motor hacertracciOnenforma r_pidaunasolavez. arranque o pare el motor cuando hayaaparatos el_ctricos conectados yen funcionamiento. Siga las instrucciones de puesta ADVERTENCIA en marcha en orden num_rico.

  • Page 46: Detener El Motor

    JUEGOSDE CORDONESY ENCHUFES Conexion de Cargas Elecricas CONECTORES Deje que el motor se estabilicey se caliente por unos minutos despu_s del arranque. Utilice exclusivamente cables prolongadores de alta calidad, bien Enchufey encienda las cargas eldctricas AC de 120 Voltios, aislados y con conexiOna tierra para la toma doble de 120 V del monof_sicas de 60 Hertzios deseadas.

  • Page 47: Juego De Cables Del Adaptador Del Generador

    La carga m_xima en cadatomacorriente es de 20 Amperios. La AUISO carga m_xima total tanto en el tomacorriente de cable amarillo Las tomas el@tricas pueden marcar un valor nominal como el tomacorriente de cable negro, es de 20 Amperios. _acidad _qenerador.
  • Page 48 NOSOBRECARGUE G ENERADOR Conecte y encienda la pr6ximacarga. Denuevo,permitaque el generador s e estabilice. Capacidad Repita Ins pasos 4 y 5 paracadacargaadicional q ueusted tenga. Usted debe asegurarse que su generador puede proveer el NUNCA a_ada mAscargassobrela capacidad del generador. T ome vatajecalificado(cuandoest_funcionando) suficiente y de carga...

  • Page 49: Especificaciones Del Producto

    INFORiVlACION TI CNICASOBRE EL ESPECIFICACIONES DELPRODUCTO MOTOR Especificacionesdel Generador El motor es de uno cilindros, de v_lvulas en cabeza (OHV), Vataje........ 6,300 vatios (6.3 kW) refrigerado por aire y de baja emisi0n. Vataje que Empieza..... 9,100 Vatios (9.1 kW) En el Estado de California, los motores de la 210000 han obtenido la Voltaje Nominal AC......

  • Page 50: Control De Emisiones

    PROGRAiVlA D EiViANTENIMIENTO Control de Emisiones Cualquierestahlecimiento o individuo especializado en la Sigalos intervaloshorarioso de calendario, I o queocurraprimero. reparaci6n de motoresqueno seandeautomoci6npuede Se requiere de serviciocon mayorfrecuencia cuandooperela unidaden lascondiciones adversas descritas a continuaciOn. encargarse d el mantenimiento,la sustituci6ny la reparaci6n de losdispositivos y sistemasde control d eemisiones.No obstante, pararealizarla revisi6ngratuitade controlde emisiones, d eber_.
  • Page 51 IVlANTENilVIIENTO DELMOTOR Mantenimiento de la BaterJa De otra manera que chorrea un poco cargar, descrito en otra parte, ADVERTENCIA la conservaci6n nino_n otro se requiere para la bateria. IMPORTANTE:Cargar de bateria se debe realizar en una ubicaci6n seca, tal come dentro de un garaje. Chispear involuntario puede tener come StatStation _¢...

  • Page 52: Servicio Del Depuradorde Aire

    Cambio de Aceite deJ Motor Comprohaci6ndel Nivel de Aceite Compruebeel nivel de aceiteantesde cadauso o cada8 horas de Gamble el aceite despu_s de las primeras 5 horas de operaci6n. funcionamiento,como minimo. Rellenesi es necesario. Cambie el aceite cada 50 horas de ese momento en adelante. Si est,. Coloque el generador sobre una superficie nivelada.

  • Page 53: Limpie La Pantalla Apagachispas

    Sistema de Refrigeraci6n de Aire Limpie la Pantalla Apagachispas El silenciadordel escapedel motor posee unapantalla apagachispas. Con el tiempo, se pueden acumular residuos en las aletas de refrigeraci6n del cilindro y pasar inadvertidos mientras no se Inspeccioney limpie la pantallacada 100 horas de operaci6n o unavez desmonte parcialmente el motor.
  • Page 54 GENERALIDADES Camhio de Aceite Con el motor todavia caliente, drene el aceite de la caja del cig_efial. El generador deber_tser encendido al menos una vez cada siete dias Vuelva a Ilenarla con el grade de aceite recomendado. y deber_ dejarlo funcionar al menos durante 30 minutes. Si no puede hacer esto y debe almacenar la unidad per m_.sde 30 dias, Acetic el Bidmetre Interior del Cilindre use la siguiente informaciOn come guia para preparar su unidad...
  • Page 55 Problema Causa Soluci6n Uno de los cotacircuitos est,. abierto. Reajusteel cortacircuito. Falla en el generador. P6ngaseen contacto con Searsu otto distribuidor de servicio cualificado. EI motorest;_ funcionando p eronoexiste Malaconexi6n o juegode cordones Revisey repare. salida de ACdisponible. defectuoso. El dispositivoconectado est,.en mal Conecte otro dispositivoqueest_en estado.
  • Page 58 Sears, Roebuck andCo., U.S.A.(Sears),CaliforniaAir Resources B oard (Consejo de Recursos sobreel Aire de California,CARB,por sus siglas en ingles)y United StatesEnvironmental ProtectionAgency(Agenciade Protecci6n A mhiental de EE.UU., EPA,porsos siglas en ingles). Declaraci6n degarantiadel sistema decontrol de emisiones (derechos y obligacionesdel propietario p arala garantiacontra deiectos) California Air Resources Board (CARB), U.S.
  • Page 59 InformatiOn sobre emisiones Algunos motores cuentan con la certificaci6n de cumplimiento de la fase 2 de las normas sobre emisiones de la United States Los motores con certificaci6n de cumplimiento de la normativa Environmental Protection Agency (USEPA,Agencia estadounidense sobre emisiones del California Air ResourcesBoard (CARB) deben de protecciOndel medioambiente).
  • Page 60 ........_______________________________________ __ __________ i_ _ ! _i ii_ilil i_iiii_iii_iii_iiiiiiii!;_ Your Home '_!!i:!iiiiiii!iiiiiiiii iiiiiiiiiiiiiiiiiiiiiii!!!!_ iHiiiiiiiiiiiiiiiiiiiiill Forrepair-inyourhome all majorbrandappliances, i:iiiiiiiii!!ii% iiiiiiiiiiiiiiiiiiiiiiiill lawn and garden equipment, or heating and cooling systems, iiiiiiiiiiiiiiiiii!iiiiii iHiiiiiiiiiiiiiiiiiiiill nomatterwhomadeit, nomatterwhosoldit! iHiiiiiiiiiiiiiiiiiiiiill Forthereplacementparts, accessoriesand iiiiiiiiiiiiiiiiiiiiiiiill owner's manuals that you need to do-it-yourself, iiiiiiiiii!iiiii!iiiiiiii i_iiiiiiiiiiiiiiiiiii ..

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