Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Fuji Spray Manuals
  4. Paint Sprayer
  5. D6
  6. User manual

Fuji Spray D6 User Manual

Hide thumbs Also See for D6:

Advertisement

Quick Links

Download this manual
USER MANUAL
TURBINES
DIAMOND SERIES
SPRAY GUNS
T-MODEL 5070 BOTTOM FEED SPRAY GUN
T-MODEL 5175G GRAVITY FEED SPRAY GUN
9600 G - GXPC SIDE MOUNTED GRAVITY FEED SPRAY GUN

Advertisement

loading
Need help?

Need help?

Do you have a question about the D6 and is the answer not in the manual?

Questions and answers

Related Manuals for Fuji Spray D6

Summary of Contents for Fuji Spray D6

  • Page 1 USER MANUAL TURBINES DIAMOND SERIES SPRAY GUNS T-MODEL 5070 BOTTOM FEED SPRAY GUN T-MODEL 5175G GRAVITY FEED SPRAY GUN 9600 G - GXPC SIDE MOUNTED GRAVITY FEED SPRAY GUN...
  • Page 2 Thank you for purchasing your Fuji Spray Systems HVLP turbine and spray gun. This product has been designed to provide the efficient application of paint products. Please read this user manual to understand how to operate your HVLP spray system to deliver an exceptional finish with every use.
  • Page 3 Table of Contents Safety Precautions 2 - 4 Getting Started Hose Connection Air Control Valve Plastic Diaphragm Spraying Safely Understanding Your Spray Gun Fan Pattern Control Fluid Control Spraying Technique 9-11 De-Pressurizing the Cup Measuring Viscosity Air Cap Selection 10-11 Cleaning and Maintenance 12-13 Cleaning Fluid Passages...
  • Page 4 SAFETY PRECAUTIONS Please read these instructions before using the equipment. Grounding This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug.
  • Page 5 Toxic Fluid or Fumes Hazard Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDS (Material Safety Data Sheet) to know the specific hazards of the fluids you are using. •...
  • Page 6 Equipment Misuse Hazard Misuse of equipment can cause serious injury or death. • Never aim the spray gun at another person or animal. In the event of injury, seek expert medical advice immediately. • Do not operate or spray near children. Keep children away from equipment at all times.
  • Page 7 GETTING STARTED The information in this user manual focuses on the entire spray system. For turbine related content, see pages 14-15. To clean out any impurities that may have accumulated during assembly or shipping, it is recommended spraying a small quantity of clean paint thinner through the spray gun, or water if you will be spraying waterborne paints.
  • Page 8 Air Control Valve The air control valve (#2032) is located on the air hose next to the quick connect (#2046). It provides a means of controlling the air flow to the spray gun. It offers control when in need of reducing bounce-back and overspray. It is important to understand that the air control valve (#2032) should be the last adjustment made when dialing in the settings on the spray gun.
  • Page 9 Spraying Safely with your HVLP Turbine HVLP spraying is more friendly to the environment than most methods of spraying. It greatly reduces the amount of unnecessary overspray associated with high- pressure conventional spraying. Spraying with certain materials like nitrocellulose lacquer can be hazardous. The lacquer, fumes and overspray are toxic, flammable and explosive.
  • Page 10 • Turn fan pattern control knob clockwise. • Loosen the collar. Turn the air cap to a horizontal position then re-tighten the collar to lock it into place. This setting produces a vertical spray pattern. This pattern is used more than any other by experienced spray finishers. •...
  • Page 11 SPRAYING TECHNIQUE Correct Method Incorrect Method The spray gun should always be held perpendicular to the surface. For best results, hold the spray gun no more than 6-8” (15-20cm) away from the surface to be sprayed. Horizontal direction of a pass using a vertical pattern starting at top-right corner of the piece.
  • Page 12 ‘cleaning the brushes’). However, please check with the coating manufacturer for thinning recommendations. The aim is to thin as little as possible. With your D6 Spray System, you can now spray higher viscosity finishes undiluted. For higher viscosity finishes that exceed 60 seconds through a #4 Ford, it is recommended to use a #5 Zahn (#3040) for accurate measurement.
  • Page 13 Air Cap Set range with part numbers: T-MODEL Part # 5100-1 5100-2 5100-3 5100-4 5100-5 5100-6 5100-7 Size 0.8mm 1.0mm 1.3mm 1.5mm 1.8mm 2.0mm 2.5mm GXPC Part # 8050-2 8050-3 8050-4 8050-5 8050-6 Size 0.7mm 1.0mm 1.4mm 1.8mm 2.2mm The chart below illustrates how many seconds it should take for the material to flow out of the viscosity cup.
  • Page 14 CLEANING AND MAINTENANCE It is very important to properly clean your spray gun after each use. This will prevent any build-up and/or contamination when spraying other materials. Keeping the spray gun clean will also prevent clogs and blockages. LEVEL 1 CLEANING Cleaning Fluid Passages Depressurize cup and remove lid, then pour left over material into a container Wipe the inside of the cup with a solvent-soaked cloth...
  • Page 15 LEVEL 2 CLEANING Thorough Cleaning After performing Level 1 cleaning and removing the cup from the spray gun: Remove fluid control knob and needle spring Pull the trigger and the needle will extend from the rear of the gun Carefully slide the needle out. Do not bend Remove the collar and air cap Using the supplied Wrench, remove the fluid nozzle Remove air diffuser, air diffuser seal, air divider with seal, then inspect for...
  • Page 16 If it is an issue of no power, check the power outlet first. Also, try resetting the breaker of the turbine. The breaker is located at the rear of the case for D6 turbines. All HVLP turbines are designed for intermittent use. When waiting between coats or stepping aside to refill the cup, it is good practice to turn the turbine off during this time.
  • Page 17 Filters It is important to clean or replace the filters regularly. Operating the turbine unit with clogged or dirty filters will cause the turbine to overheat and result in premature failure. Replacing a filter while still wet will damage the motor while in operation. All Fuji Spray filters are a friction fit.
  • Page 18 TURBINE DIAGRAM Air Output Manifold Rear View Accessories Heat Dissipation Air Outlet...
  • Page 19 Item Part Name Note 4303 Filter Cover 4306 Filter Bracket 4317 Gun Stock Pin 4326 Foam Pre-Filter 4332 HEPA Filter 4346 Motor Intake Filter 6110 Turbine Female Cord Receptacle 2045G 15 AMP Breaker Membrane Control Panel 4396 Remote + Carabiner N OTE (X) Part not to be removed...
  • Page 20 Prior to operation, be sure that the hose and spray gun are securely connected to the system. The turbine must be situated on the floor during use. When the D6 turbine is plugged in, the ON/OFF button light on the control panel will automatically illuminate indicating it is ready for operation.
  • Page 21 The D6 turbine is installed with a set of filters on both sides. Looking at the front of the turbine, a HEPA filter (#4332) is installed on the left side air intake, to protect the motor from ingesting debris or overspray.
  • Page 22 Changing your filters Rotate the filter cover counter-clockwise to unlock. #4326 Remove cover and locate pre-filter (#4326) for cleaning or replacement.
  • Page 23 #4346 Remove foam filter (#4345) for cleaning or replacement. Locking tab #4332 Locking tab The HEPA filter (#4332) is located on the left side of the turbine. To clean or replace, remove the cover as shown in step 1, then gently push the locking tabs to release.
  • Page 24 Do not recalibrate with a washed filter. To recalibrate: Make sure a hose and spray gun are attached to the D6 motor outlet, with all filters and covers attached. Turn the unit ON.
  • Page 25 Rear View Air Bleeder Outlet The D6 Turbine will exhaust hot air at the rear of the turbine. Be sure to allow adequate space behind the turbine wherever situated for operation. Be sure that the power cord of the turbine does not sit in direct path of the air bleeder outlet.
  • Page 26 Resyncing the Remote If the remote becomes desynced from the D6 unit or if the remote is replaced and needs to be resynced, complete the following steps: To unsync the previous remote, press and hold the 1 and 6 button settings at the same time.
  • Page 27 SPRAY GUN DIAGRAMS T-Model ™ Gravity Cup Assembly Bottom Feed Cup Assembly (#9860) (#2095)
  • Page 28 Item Part Name Note 5201 Collar Air Cap Fluid Nozzle 5204 Air Diffuser 5205 Diffuser Seal 5206 Air Divider Seal 5207 Air Divider Fluid Coupler - Bottom Feed (T-70) 5209 Needle Packing 5210 Needle Packing Nut Fluid Coupler - Gravity Feed (T-75G) Fluid Coupler Seal Gun Body 5250...
  • Page 29 Item Part Name Note 5231 Trigger 5232 Trigger Pin 2097 Cup Lid Gasket 2096 Diaphragm 2304 90 Degree Nipple 2024 Pressure Tube 9055 Paint Strainer 2092 1Qt. Cup (1000cc) 9865 Gravity Cup Lid 9860 Gravity Cup (600cc) 2024-L Pressure Tube - Long N O T E (X) Part not to be removed (*) Part only available together as a full Air Cap Set (#5100-)
  • Page 30 GXPC Gravity Cup Assembly (#9850)
  • Page 31 Item Part Name Note 6094 Collar 6093 Aircap 6082 Fluid Nozzle 7006 Jamb Nut 8005 Fluid Coupler 8006 Jamb Nut 8008 Needle Packing Nut 8025 Valve Seal 8007 Needle Packing (2) 8040 Trigger 2023 Nipple 7012 Threaded Plug 8041 Trigger Barrel 6073 Pattern Control Knob 6072...
  • Page 32 Item Part Name Note 6080 Wave Spring 6077 Shaft Washer 6075 Air Deflector 8042 Retaining Ring 7007 Rear Barrel Plug 6060 Gun Body 9850 Gravity Cup 9051 G-Fluid Coupler 8067 Jamb Nug-G 9000 Fold-Down Stand 2020 Nipple Adapter 2021 90 Degree Nipple 2024-L Pressure Tube-L 9852...
  • Page 33 Troubleshooting Finish Problems Problem Cause Orange peel Material is too thick Add more thinner (or appropriate Finish is textured solvent) and resembles Air control valve Increase air pressure to the spray orange peel. turned down Surface is spotty. Drying too fast Add dry time extender Too close to surface Keep distance 6-8”...
  • Page 34 Blushing Solvent-based clear Add dry time extender Hazy appearance finish sprayed in high on a sprayed humidity conditions Spray in less humid conditions surface when it dries. Spray Gun Problems Problem Cause The trigger is Needle packing is too Leakage from the needle packing sluggish tight nut .
  • Page 35 Uneven spray Damaged needle, Replace pattern nozzle Damaged air cap, air diffuser, or air divider Blockage in air Clean air diffuser or air divider diffuser or air divider Air holes in air cap or Soak and clean air cap or fluid fluid nozzle clogged nozzle Spraying at an angle...
  • Page 36 No paint or very No pressure from air Check for air leaks on hose or little paint supply hose adjust to appropriate pressure The air passage in Clean obstruction located on lid of lid of the cup may be the cup obstructed Pressure tube/check Replace pressure tube/check valve...
  • Page 37 Leakage from the needle packing nut This occurs when the needle packing nut is too loose. Fill the cup half way with water. Attach spray gun air hose and turn on turbine to pressurize cup. This is a very sensitive adjustment. Imagine the needle packing nut as if it were a clock, use the supplied wrench to gently tighten the needle packing nut one or two minutes at a time.
  • Page 38 Turbine Problems Problem Cause Filter warning Air filters are clogged Clean or replace pre-filters and light is on or obstructed motor intake filter Turbine is in syncing Finish syncing your remote or exit mode and searching syncing mode by pressing 2 and 4 for a remote together Internal component...
  • Page 39 Fuji Industrial Spray Equipment Ltd. (“Fuji”) provides a 24 month limited warranty on the product to the original purchaser effective from the date of purchase against defects in materials and workmanship. For D6, Fuji Spray provides an additional 12 months warranty upon registering the product within 30 days. Register at: www.fujispraysystems.com/product-registration...
  • Page 40 2904-T70, 2804-T75G, GXPC-2804 2905-T70, 2805-T75G, GXPC-2805 4006-T20, 4106-T75G, GXPC-4106, 2202, 2203G, 2250 Conforms to the following directive(s): Q3, Q4, Q5, D6, Mini-Mite 3, Low Voltage Directive Mini-Mite 4, Mini-Mite 5, 2014/35/EU Semi-PRO 2 and Hobby-PRO 2 EN 60335-1:2012 + A15:2021...
  • Page 41 Notes...
  • Page 42 Notes...
  • Page 43 Notes...
  • Page 44 Fuji Spray ® CONNECT WITH US! @fujispray @fujisprayofficial @fujispray NEED HELP? fujispray.com fujispraysystems.com support@fujispray.com +1-800-650-0930 Fuji Industrial Spray Equipment Ltd. 800 Alness Street, Toronto, ON, Canada M3J 2H5...