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Wilder Technologies OSFP User Manual

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OSFP Test Adapter User Manual
OSFP
Test Adapters
User Manual
P a g e
| 1
©2024 Wilder Technologies, LLC
Document No. 910-0061-000 Rev. D

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Summary of Contents for Wilder Technologies OSFP

  • Page 1 OSFP Test Adapter User Manual OSFP Test Adapters User Manual P a g e ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 2 Thermal Caution ..........................11 Cooling Module Usage Recommendations and Thermal Safety Precautions ....... 11 Product Inspection ........................12 The OSFP Test Adapter Care and Handling Precautions ............... 13 General Test Adapter, Cable, and Connector ................15 Handling and Storage ........................ 15 Visual Inspection ........................
  • Page 3 OSFP-TPA1.85-MCB-R MCB with 1.85mm Female Connectors, 800G The OSFP HCB (Plug) and OSFP MCB (Receptacle) TPAs, shown in Figures 1 and 2 below, test OSFP interface cables, hosts, and modules to the requirements of the OSFP MSA, IEEE 802.3ck.2.1 and OIF CEI-112G-VSR-PAM4 Standards.
  • Page 4 OSFP Test Adapter User Manual OSFP-TPAxxx-HCB-P The OSFP Host Compliance Test Adapter can be used for testing the compliance of OSFP Host Devices to OSFP MSA, IEEE 802.3ck OIF CEI-112G-VSR-PAM4 standards. 6 position Low-Speed VCC Sense Connector, P2 32x 2.92mm, 2.4mm or 1.85mm...
  • Page 5 40W, 12Vdc, 3.4A, 2.5 x 5.5 x 9.5mm Output Connector USB Drive Figure 2. The OSFP MCB (Receptacle) Test Adapter and its Included cabling (Note: The coaxial cables are configuration dependent and may be terminated with different connectors than what is shown). P a g e ©2024 Wilder Technologies, LLC...
  • Page 6 OSFP Test Adapter User Manual Included with the OSFP-TPAxxx-MCB-R is a spare Molex receptacle connector, provided for users to interface with the Low-Speed connection on the MCB. The Molex part numbers for the included receptacle, and contact pins are as follows.
  • Page 7 The Cooling Module Accessory (Included with product or optional accessory) can be installed to the OSFP MCB (Receptacle) Test Adapter. This will increase airflow through a device module (DUT) connector’s heat sink and subsequently keep the device module case temperature within recommended ranges (per OSFP MSA).
  • Page 8 70°C, as defined by OSFP MSA Standards . Thermal measurements at an ambient temperature of 20°C were taken of two typical OSFP Module types used with the OSFP MCB TPA while the Cooling Module was powered on. Temperature results for each power class as well as usage recommendations are shown below.
  • Page 9 29.77 36.8 52.6 30.74 While being tested with the OSFP MCB TPA, the Open Top heat Sink OSFP Module is expected to be safe to touch at all power classes. P a g e ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 10 32.29 10.0 At a power consumption greater than 27 Watts, the Closed Top Heat Sink OSFP module exceeds the recommended case temperature of 70°C. In these cases, the test operator must use caution when handling the OSFP module. Refer to the ‘Fan Module Usage Recommendations and Thermal Safety Precautions’...
  • Page 11 While testing an OSFP device module with the OSFP MCB TPA, the test operator should adhere to the following usage recommendations and thermal safety precautions. • The Cooling Module should always be on while the DUT is inserted in the OSFP MCB TPA. • The user must manually turn on the Cooling Module.
  • Page 12 Retain the outer cardboard shipping container until the contents of the shipment have been inspected for completeness and the product has been checked mechanically and electrically. Use the foam-lined instrument-case for secure storage of the Wilder Technologies OSFP Test Adapter when not in use.
  • Page 13 If the OSFP TPA must be turned or twisted to make connection to the DUT, avoid using the OSFP TPA housing alone to make this occur. Try to distribute the torque forces along the length of the test setup and cabling.
  • Page 14 • CAUTION 7: ESD Sensitivity The OSFP HCB is predominantly a passive component and is not in itself sensitive to electrostatic discharge (ESD). The OSFP MCB has active components and is sensitive to ESD. When an active DUT is installed, both devices become susceptible to ESD. Observe proper ESD precautions, discussed further in the Electrostatic Discharge Information section.
  • Page 15 Before each use of the OSFP TPA, ensure that all connectors are clean. Handle all cables carefully and store the OSFP TPA in the foam-lined instrument case when not in use, if possible. Do not set connectors contact end down. Install the coax connector protective end caps when the OSFP TPA is not in use.
  • Page 16 Electrostatic Discharge Information Protection against electrostatic discharge (ESD) is essential while connecting, inspecting, or cleaning the OSFP TPA test adapter and connectors attached to a static-sensitive circuit (such as those found in test sets). Electrostatic discharge can damage or destroy electronic components. Be sure to perform all work on electronic assemblies at a static-safe workstation, using two types of ESD protection: •...
  • Page 17 The MCB receives input signals from a signal generator connected to its TX lines (indicated by TX IN). These signals are then transferred to the OSFP module under test (indicated by TX OUT). The module responds with the RX IN signal, which is transferred through the MCB, and outputted to a connected oscilloscope through its RX lines.
  • Page 18 Figure 9. Closeup of OSFP I/O’s and External Functions The Module Source Switch allows a user to select which power input supplies the 3.3V OSFP connector pins. With the switch in the EXT PWR position the module will take power from the External 3.3V Power connectors (banana jacks).
  • Page 19 Two Wire Interface. To access this information, use the Wilder Technologies CMIS GUI software. Installation and instructions are in the CMIS GUI user manual (910-0070-000). This manual is provided on USB Flash Drive supplied with the OSFP MCB product.
  • Page 20 An RX signal, inputted from a connected Signal Generator, is transferred through the HCB’s RX lines into the OSFP host under test. The Host responds by outputting TX signals which are transferred through the HCB, out through its TX lines into a connected Oscilloscope for measurement.
  • Page 21 Channel De-Embedding The OSFP TX and RX channels are fully passive. Therefore, calibration compensating for the losses must occur within the test instrumentation that drives the OSFP Receivers or looks at the response of the OSFP Transmitters. The OSFP TPA’s have Touchstone S4P files for de-embedding the electrical length and losses within the TPA up to the OSFP connector interface pads.
  • Page 22 -40°C to +70°C (-40°F to +158°F) (Characteristic) OSFP-TPA-HCB-P (Plug) The Plug-Type OSFP-TPA-HCB-P test adapter provides thirty-two 2.92mm, 2.4mm, or 1.85mm (High-Speed) connectors (eight lanes of primary differential signals). Color coded heat shrink labels mark each cable or connector. The following figure refers to the pin-description tables for the OSFP-TPA-HCB-P (Plug) test adapters.
  • Page 23 OSFP Test Adapter User Manual Table 4. OSFP-TPA-HCB-P (P2) 6-Position Cable Connector (Low-Speed). LABEL PIN NO. COLOR ID FOR HCB DESCRIPTION Pin 1 Black SDA, I C Data for DDC, Serial Data Line Pin 2 Black Signal (RF Ground) and Supply (Power) Common...
  • Page 24 OSFP Test Adapter User Manual Table 6. OSFP-TPA-HCB-P (Plug) Pin Assignments Connector Color Color ID for Data Pin Description Destination (HCB) Identification Line Polarity Number (HCB) Coax Shield and Ground Black Insulation P2 Pin 2,4 P3 Pin1 Tx2p Tx2+ White/Blue...
  • Page 25 OSFP Test Adapter User Manual Coax Shield and Ground Black Insulation P2 Pin 2,4 P3 Pin1 Rx1n Rx1- Black Yellow Rx1p Rx1+ Yellow Coax Shield and Ground Black Insulation P2 Pin 2,4 P3 Pin1 Coax Shield and Ground Black Insulation...
  • Page 26 OSFP Test Adapter User Manual Tx3n Tx3- Black White/Green Tx3p Tx3+ White/Green Coax Shield and Ground Black Insulation P2 Pin 2,4 P3 Pin1 Tx1n Tx1- Black White/Yellow Tx1p Tx1+ White/Yellow Coax Shield and Ground Black Insulation P2 Pin 2,4 P3 Pin1...
  • Page 27 OSFP-TPA-MCB-R (Receptacle) Cable Pin-out The OSFP-TPA-MCB-R test adapter provides thirty-two 2.92mm, 2.4mm or 1.85mm connectors (eight lanes of primary differential signals) to access all OSFP high-speed signals. Labels clearly mark each cable or connector. The following figure refers to the pin-description tables for the OSFP-TPA-MCB-R (Receptacle) test adapter.
  • Page 28 OSFP Test Adapter User Manual Table 7. OSFP-TPA-MCB-R (CONN6) 20-Position Fixture-Mounted Connector (Low-Speed) LABEL PIN NO. DESCRIPTION INT-RSTn Pin 1 Interrupt Pin 2 No Connection Pin 3 No Connection Pin 4 No Connection Pin 5 No Connection Pin 6 No Connection...
  • Page 29 OSFP Test Adapter User Manual Table 8. OSFP-TPA-MCB-R (Receptacle) Pin Assignments Connector Color Color ID for Data Pin Description Destination (MCB) Identification Line Polarity Number (MCB) Coax Shield and Ground CONN 6 Pin 17,19 Tx2p Tx2+ White/Blue Tx2n Tx2- Black...
  • Page 30 OSFP Test Adapter User Manual Coax Shield and Ground Black Insulation CONN 6 Pin 17,19 Rx1n Rx1- Black Yellow Rx1p Rx1+ Yellow Coax Shield and Ground CONN 6 Pin 17,19 Coax Shield and Ground J2 Pin 1 Rx2p Rx2+ Blue...
  • Page 31 OSFP Test Adapter User Manual Tx3n Tx3- Black White/Green Tx3p Tx3+ White/Green Coax Shield and Ground CONN 6 Pin 17,19 Tx1n Tx1- Black White/Yellow Tx1p Tx1+ White/Yellow Coax Shield and Ground CONN 6 Pin 17,19 P a g e | 31 ©2024 Wilder Technologies, LLC...
  • Page 32 OSFP Test Adapter User Manual Electrical Responses Documented in the following pages are the electrical responses of the Wilder 800G OSFP TPAs. HCB loss, MCB loss, MTF response and ICN data is shown. Wilder 800G OSFP HCB Response Figure 13. Plot of OSFP HCB Insertion Loss The loss of the HCB up to but excluding the connector and its associated PCB pads is plotted in Figure 13.
  • Page 33 OSFP Test Adapter User Manual Wilder 800G OSFP MCB Response Figure 14. Plot of OSFP MCB Insertion Loss The loss of the MCB up to but excluding the connector and its associated PCB pads is plotted in Figure 14. The loss at 28GHz is in table below. Note that the IEEE 802.3ck specification states that the difference between reference and MCB response should be accounted for in the measurement.
  • Page 34 OSFP Test Adapter User Manual Wilder 800G OSFP Typical MTF Response Figure 15. Plot of OSFP Mated Test Fixture Response with 802.3ck limits MTF ILoss is plotted with 802.3ck limits and ILoss at 28GHz is in table below. Table 11. MTF Insertion Loss @ 28GHz...
  • Page 35 OSFP Test Adapter User Manual Figure 16. Plot of OSFP Mated Test Fixture Response with CEI VSR Limits MTF ILoss is plotted with OIF CEI VSR limits. P a g e | 35 ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 36 OSFP Test Adapter User Manual Figure 17. Plot of OSFP Mated Test Fixture Worst Case Response Worst case FOM_ild is plotted in Figure 17 and typical results for all 16 channels are shown in the table below. FOM_ild below is calculated using IEEE 802.3ck and CEI VSR parameters.
  • Page 37 OSFP Test Adapter User Manual Figure 18. Plot of OSFP Mated Test Fixture Return Loss with Original 802.3ck Limit (Informative) MTF RLoss is shown for information only. P a g e | 37 ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 38 OSFP Test Adapter User Manual Figure 19. Plot of OSFP Mated Test Fixture Return Loss with Original CEI VSR Limit (Informative) MTF RLoss is shown for information only. The ERL numbers below are for all 16 measured channels for a typical mated fixture set and are calculated with no gating.
  • Page 39 OSFP Test Adapter User Manual Figure 20. Plot of OSFP MTF Common Mode Return Loss with 802.3ck Limit Figure 21. Plot of OSFP MTF Common Mode Return Loss with CEI VSR Limit P a g e | 39 ©2024 Wilder Technologies, LLC...
  • Page 40 OSFP Test Adapter User Manual Figure 22. Plot of OSFP MTF Conversion Return Loss with 802.3ck Limit Figure 23. Plot of OSFP MTF Conversion Return Loss with CEI VSR Limit P a g e | 40 ©2024 Wilder Technologies, LLC...
  • Page 41 OSFP Test Adapter User Manual Figure 24. Plot of OSFP MTF Conversion Insertion Loss with 802.3ck and CEI VSR Limit P a g e | 41 ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 42 OSFP Test Adapter User Manual Wilder 800G OSFP ICN TX victim is on HCB side and aggressors for TX victim are TX1in-TX[n]in on MCB (excluding thru channel) and TX1in-TX[n]in on MCB which make up the FEXT and NEXT responses, respectively.
  • Page 43 OSFP Test Adapter User Manual Table 14. TX ICN Data (802.3ck) The table above is ICN data calculated as outlined in 802.3CK for the TX victim responses. Note that each row represents an ICN value as each aggressor is added to the power sum.
  • Page 44 OSFP Test Adapter User Manual Figure 23. Plot of TX Victim Response to NEXT and FEXT P a g e | 44 ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 45 OSFP Test Adapter User Manual Table 15. RX ICN Data (802.3ck) The table above is ICN data calculated as outlined in 802.3CK for the RX victim responses. Note that each row represents an ICN value as each aggressor is added to the power sum.
  • Page 46 OSFP Test Adapter User Manual Figure 24. Plot of RX Victim Response to NEXT and FEXT P a g e | 46 ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D...
  • Page 47 OSFP Test Adapter User Manual Table 16. TX ICN Data (CEI VSR) The table above is ICN data calculated as outlined in CEI VSR for the TX victim responses. Note that each row represents an ICN value as each aggressor is added to the power sum.
  • Page 48 OSFP Test Adapter User Manual Table 17. RX ICN Data (CEI VSR) The table above is ICN data calculated as outlined in CEI VSR for the RX victim responses. Note that each row represents an ICN value as each aggressor is added to the power sum.
  • Page 49 European Union Directive 2002/96/EC on waste electrical and electronic equipment ("WEEE Directive"). As a service to our customers, Wilder Technologies is also available for managing the proper recycling and/or disposal of all Wilder Technologies products that have reached the end of their useful life.
  • Page 50 50 Gbps 8X Pluggable Transceiver (High-Density Quad Small Form Factor OSFP Pluggable) OSFP Host The OSFP Host is the fixed end of the connection supporting IEEE 802.3. The OSFP Module is the moveable end of the connection supporting IEEE OSFP Module 802.3.
  • Page 51 OSFP Test Adapter User Manual Index AC coupled, 6 OSFP Rx victim response to NEXT and FEXT, 46 Cable Bend Limits, 13 OSFP Tx victim response to NEXT and FEXT, 44 Cable Tension (Pull Forces), 13 OSFP-TPA-HCB Test Adapter (Plug), 22...
  • Page 52 Visit our website at www.wilder-tech.com Wilder Technologies, LLC 11201 NE 9th St. Vancouver WA, 98684 Phone: 360-859-3041 Fax: 360-859-3105 www.wilder-tech.com ©2024 Wilder Technologies, LLC Document No. 910-0061-000 Rev. D Date Created: 2/24/2023 Revised: 1/6/2025 inprotected.com...