Advertisement
Quick Links
Owner's Manual & Safety Instructions
Save This Manual
operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the
back of the manual (or month and year of purchase if product has no number). Keep this manual and the
receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1‑888‑866‑5797 as soon as possible.
©
Copyright
2023 by Harbor Freight Tools
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly,
TRUCK / SUV WINCH
Visit our website at: http://www.harborfreight.com
email our technical support at: productsupport@harborfreight.com
®
. All rights reserved.
9500
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
24c
59408
59408
Advertisement
Related Manuals for Badland ZXR 9500
Summary of Contents for Badland ZXR 9500
- Page 1 Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
-
Page 2: Table Of Contents
Table of Contents Specifications ..........2 Maintenance ..........13 Safety ............3 Parts List and Diagram ......15 Setup ............8 Warranty ............ 16 Operation ........... 10 Specifications Rated Single Line Pull 9,500 lb. (4,309 kg.) Wire Rope Size / Type Ø0.33″ X 65′ (Ø8.3mm X 19.8m) Application Vehicle Recovery / Nominal strength = 14,000 lb... -
Page 3: Safety
WARninG SyMBOLS AnD DeFiniTiOnS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
Page 4: Important Safety Information
iMPORTAnT SAFeTy inFORMATiOn WARninG! Read all instructions. Failure to follow all instructions listed on pages 4 to 7 may result in fire, serious injury and/or DeATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. -
Page 5: Operation Precautions
Operation Precautions 1. Do not exceed load capacity. Be aware of 12. Do not use vehicle to pull on the dynamic loading! Sudden load movement may Wire Rope and “assist” the winch. briefly create excess load causing product failure. 13. Use as intended only. Do not lift items 2. - Page 6 18. Keep children and bystanders away while operating. 30. Do not operate the winch at extreme angles. Distractions can cause you to lose control. Do not exceed the angles shown in Figure B for a roller fairlead. For a hawse fairlead, the angle 19.
-
Page 7: Service Precautions
Service Precautions 1. Wear ANSI‑approved safety goggles and 4. Have the winch serviced by a qualified repair person heavy‑duty leather work gloves during service. using only identical replacement parts. This will ensure that the safety of the winch is maintained. 2. -
Page 8: Mounting The Control Box
installation and Setup Read the enTiRe iMPORTAnT SAFeTy inFORMATiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Mounting the Winch 1. The mounting plate must be rated to 5. - Page 9 Wiring TO PReVenT SeRiOuS inJuRy FROM eXPLOSiOn Due TO SPARKinG AT THe BATTeRy COnneCTiOn: unplug the Wired Remote Control and disconnect the Battery Cables before making other wiring connections. TO PReVenT SeRiOuS inJuRy FROM LeAKinG BATTeRy ACiD: Do not use a dirty, corroded or leaking battery. Only use a 12V automotive (or equivalent) battery, in good condition.
-
Page 10: Operation
Operation Read the enTiRe iMPORTAnT SAFeTy inFORMATiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. - Page 11 10. Place a whiplash dampening blanket or winch Double Line Rigging damper (sold separately) over the wire rope span, 6 feet from the hook to help absorb the a. A double line system should be used whenever force released if the wire rope breaks. possible.
- Page 12 13. Operate the Wired Remote Control briefly to ensure 16. If the object to be pulled must be pulled at an it works properly, see Figure L. If operation is angle in relation to the winch, use a snatch reversed, the power cables may be connected block (sold separately) and an anchor point backwards.
-
Page 13: Cleaning, Maintenance, And Lubrication
Duty Cycle (Duration of use) Avoid damage to the Winch by not winching 45 seconds winching for more than the prescribed duty cycle time. The Duty Cycle defines the amount of time, within at least a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. -
Page 14: Troubleshooting
Troubleshooting Problem Possible Causes Likely Solutions Motor overheats. 1. Incorrect power cords. 1. Use only supplied power cords. 2. Winch running time too long. 2. Allow winch to cool down periodically. Motor does 1. Switch Assembly not 1. Insert Switch Assembly all the way into connector. not turn on. -
Page 15: Parts List And Diagram
Parts List and Diagram Part Description Part Description Bolt M8×25 Gear Carrier Assy.(Input) Spring Washer Gear Carrier Assy. (Intermediate) Motor Assembly Gear Carrier Assy. (Output) Bush Ring Seal Gear Ring X‑ring Washer Retainer Gearbox Housing Coupling Washer Brake Assembly Gearbox Base Shaft Clutch Handle Assembly Tie Plate Assembly... -
Page 16: Warranty
Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.
Need help?
Do you have a question about the ZXR 9500 and is the answer not in the manual?
Questions and answers
What do you do with the plastic 'doors' from the disconnect box after maikng connections? Much information is missing from the so called ' instructions'. If they are not needed and can be thrown away - SAY SO. No information is given of how many 1/2" bolts should be used to attach the winch nor what the minimum plate size is to properly hold this winch. Is it best to countersink the bolt heads from the mounting plate to the winch in some manner.