Badland ZXR 2500 Owner's Manual & Safety Instructions
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Badland ZXR 2500 Owner's Manual & Safety Instructions

Atv / utility winch
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Owner's Manual & Safety Instructions
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operating, inspection, maintenance and cleaning procedures. Write the product's serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
©
Copyright
2021 by Harbor Freight Tools
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly,
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
®
. All rights reserved.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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  • Page 1 Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
  • Page 2 Specifications Rated Single 2500 lb (1134 kg) Wire Rope Ø5/32″ x 50′ (Ø4  m m x 15.2  m ) Line Pull Size / Type Nominal strength   =   2 ,800 lb Application Utility/Shop/ATV 7 x 19 Galvanized Steel Motor 12  V DC 1 HP Permanent Magnet Aircraft Wire Rope Power IN &...
  • Page 3 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 4: Installation Precautions

    Important Safety Information WARNING! Read all instructions. Failure to follow all instructions may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
  • Page 5 7. Stay out of the direct line that the wire rope b. This wire rope is is pulling. If it slips or breaks, it will “whiplash” kinked. It is along this line. Place a heavy blanket or winch too late damper over the wire rope span 6 feet from hook to reverse the to help absorb the force released if the wire rope...

  • Page 6: Service Precautions

    25. Keep clear of wire rope, hook, and load while 29. If the object to be pulled must be pulled at an winching. Do not step over wire rope. angle in relation to the winch, use a snatch Do not push sideways against wire rope block (sold separately) and an anchor point under tension;...
  • Page 7 4. Have the winch serviced by a qualified repair person 6. Receiver and Wireless Remote contain using only identical replacement parts. This will no user-servicable parts except the ensure that the safety of the winch is maintained. Remote’s batteries. Other than for battery replacement, do not open their housing.
  • Page 8 Wiring TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION: Disconnect the Battery Cables before making other wiring connections. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID: Do not use a dirty, corroded or leaking battery. Only use a 12V automotive (or equivalent) battery, in good condition.

  • Page 9: Clutch Operation

    Operation Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use.

  • Page 10: Basic Operation

    Basic Operation Note: If a winch is to be used to pull a vehicle, 8. Attachment point must be centered in it should optimally be rated to a single line loop of hook and the hook’s safety clasp pull at least twice the vehicle’s weight. must be fully closed.
  • Page 11 13. When it is safe to do so, use the power switch on Double Line Rigging the Controller to retract the Wire Rope, and winch the item as desired. Do not power the hook all a. A double line system should be used whenever the way into the fairlead to prevent damage.
  • Page 12 CAUTION! Do not use the Winch in a CAUTION! Do not power the Hook all the constant duty application, it is designed for way into the Fairlead to prevent damage. INTERMITTENT USE ONLY. Keep the duration 20. Press and hold the ON/OFF button on the Wireless of the pulling job as short as possible.

  • Page 13: Cleaning, Maintenance, And Lubrication

    Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Do not use damaged equipment.

  • Page 14: Troubleshooting

    Troubleshooting Problem Possible Causes Likely Solutions Motor overheats. 1. Incorrect power cords. 1. Use only supplied power cords. 2. Winch running time too long. 2. Allow Winch to cool down periodically. Motor does 1. Remote batteries dead. 1. Replace Remote batteries. not turn on.

  • Page 15: Part Description

    Parts List and Assembly Diagram Part Description Qty. Part Description Qty. Clutch Knob Motor Assembly Drum Support Bolt Drum Mounting Bracket Tension Plate Solenoid Assembly Lock Nut M5 Roller Fairlead Spindle Assembly Steel cable (5/32"×50') Cross-head Screw Hardware Kits Bushing Screw Gearbox Cover Remote Control...
  • Page 16 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.

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