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INSTRUCTION MANUAL
3600W Inverter Generator
Model # HB5035
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Website: www.powersmartusa.com
Toll free: 1-872-314-0005 Mon-Fri 9-5 EST
Email: support@amerisuninc.com / support@powersmartusa.com
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Summary of Contents for Power smart HB5035
- Page 1 INSTRUCTION MANUAL 3600W Inverter Generator Model # HB5035 Have product questions or need technical support? Please scan the QR code to enter our official website and contact us! Website: www.powersmartusa.com Toll free: 1-872-314-0005 Mon-Fri 9-5 EST Email: support@amerisuninc.com / support@powersmartusa.com...
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Page 2: Table Of Contents
GENERATOR PREPARATION ...........................11 GENERATOR OPERATION ............................15 MAINTENANCE ................................18 TROUBLESHOOTING ..............................22 EXPLODED VIEW & PARTS LIST ..........................24 WARRANTY ................................28 TECHNICAL DATA 3600W Inverter Generator Model#HB5035 Engine type: 4 stroke, OHV, single cylinder with forced air-cooling system Start type: Manual Phase: Single... -
Page 3: Introduction
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. -
Page 4: General Safety Rules
GENERAL SAFETY RULES DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. -
Page 5: Important Safety Instructions
● Allow generator to cool down after use before touching engine or areas of the generator that become hot during use. CAUTION: Misuse of this generator can damage it or shorten its life. ● Only use generator for its intended purposes. ●... -
Page 6: Symbols
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION Volts Voltage Amperes Current Hertz Frequency (cycles per second) -
Page 7: Control Panel
KNOWING YOUR INVERTER GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. Control Panel Engine Switch Fuel Level Indicator Ground(Earth)Terminal 12V DC Port Oil Warning Light 120V 30A AC Outlet USB Port Overload Indicator 120V 20A AC Breaker... -
Page 8: Multifunction Meter
Connection Plugs(AC socket) The Volt outlet is overload protected by the inverter. Each socket will power 120Volt AC, single phase, electrical loads requiring up to 3.2 kW. Multi-function Meter The multi-function meter can be used for displaying fuel level, load percent, output wattage, voltage, run time and total run time as applicable. -
Page 9: Grounding Terminal
NOTE: After the low oil level alarm system shuts down the engine, if you start the engine again, the low oil alarm indicator (yellow) lights up and the engine cannot run. If this happens, please fill in the oil and then restart the generator. -
Page 10: Full Speed
The generator is equipped with an equipment ground connecting the generator frame and the ground terminals on the AC output receptacles. This allows the generator to be used as a portable without grounding the frame of the generator. The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin. Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional. -
Page 11: Generator Preparation
GENERATOR PREPARATION The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (872) 314-0005 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the generator or shorten its lifespan. Unpacking Unpack the generator and all its parts. -
Page 12: Ambient Temperature
engine damage and void your warranty. Engine Oil Recommendations Only use 4-stroke engine oil of SJ,SL or equivalent level which are in accordance with or higher than API standard. Check the API label on oil bottle or other container, and make sure the “SJ,SL” or equivalent level letter is in the label. - Page 13 refueling, tighten the tank cover and wipe up any spilled fuel. Prevent dirt and water from entering the tank. ● Do not use gasoline containing more than 10% ethanol or gasoline containing methanol, otherwise the engine will be seriously damaged. To add gasoline, follow these steps: 1.
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Page 14: Electrical Devices
Generator Set Grounding DANGER: Failure to properly ground the generator can result in electric shock. The generator must be properly connected to an appropriate ground. It helps prevent electrical shock if a ground fault condition exists in the generating set or in connected electrical devices, especially when the unit is equipped with a wheel kit. -
Page 15: Generator Operation
GENERATOR OPERATION Generator Start ● Disconnect the electrical equipment from the alternator's AC socket before starting the engine. Make sure that the ECO switch is on “OFF”position. ● For initial use (long unused, start after gasoline is used up), turn the engine switch knob to "ON" position for 10 to 20 seconds before starting, so that gasoline can enter the engine carburetor. -
Page 16: Using The Generator
Using The Generator WARNING: It is prohibited to start or close the generating set when the output terminal of generating set is connected to an electric device is in “ON” state. Connect to electrical devices ● Inspect power cord for damage before using. There is a hazard of electrical shock from crushing, cutting or heat damage. - Page 17 note that the total power does not exceed the sum of AC and DC power. DC application The output voltage of DC socket is 15-20 V, for 12V DC load only. ● When AC power is used, DC power supply can be used. ●...
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Page 18: Maintenance
MAINTENANCE The purpose of maintenance and periodic maintenance is to keep the generator in the best operating condition. When the maintenance indicate is flashing, please maintenance your generator in time! WARNING: Improper maintenance or failure correct a problem before operation can cause a malfunction and result in property damage, serious injury or DEATH. -
Page 19: Generator Maintenance
● If the engine frequently work under dusty or other severe circumstances, clean the air filter element every 10 hours; If necessary, change the air filter element every 25 hours. ● If maintenance period and the exact time(hour), the one which comes first should govern. ●... -
Page 20: Spark Plug Maintenance
they need to be maintained more frequently. 1. Loosen the cover screw and remove the air filter maintenance cover. 2. Unscrew the bolt on the air filter cover and remove the cover of the air filter. 3. Remove the foam filter element. 4. -
Page 21: Transport And Storage
Spark Collector Maintenance WARNING: The spark collector must be maintained for every 100 hours of engine operation. 1. When the muffler is cooled, loosen the screws from the muffler outlet and take off the spark collector. 2. Use a brush to clean the carbon deposits on the spark collector. If the spark collector is damaged, and replace it. -
Page 22: Troubleshooting
TROUBLESHOOTING Failure Trouble Solution The engine switch is in Turn the switch to on position. OFF position. Lack of fuel. Fill fuel tank with recommend fuel. Check oil level. This engine is equipped with a low Lack of engine oil. oil sensor. -
Page 23: Wiring Diagram
WIRING DIAGRAM... -
Page 24: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST Generator Exploded View & Part List... - Page 25 Item Stock＃ Description Item Stock＃ Description 0261600033 0263100002 SHOCK ABSORPTION KNOB BEARING BRACKET 0263101000 0261500005 PANEL ASSEMBLY NUT 16X16X5_M6 0263100021 0260300003 PANEL BACK COVER NUT M6 0261600026 THREE IN ONE 0263100001 BOTTOM PLATE SWITCH 0290199004 0263100005 FRAME SHOCK FUEL HOSE CLAMP 7 ABSORBER PAD 0290199021 0263100014...
- Page 26 Engine Explode View &Part List...
- Page 27 CODE DESCRIPTION QTY. CODE DESCRIPTION QTY. Item Item 012440400000 Cover subassembly 012440002400 Wear resistant gasket 012440001900 Cylinderf head cover pad 012440600000 Crankshaft assembly 012440002100 Valve clamp lock 012440800000 Camshaft components 012440002000 Valve spring seat 521010012602 Bearing 6304 Valve spring Crankcase 012150003000 012440002700 012450001800...
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Page 28: Warranty
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our ® commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWERSMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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