Related Manuals for HELI CBD20J Series
Summary of Contents for HELI CBD20J Series
- Page 1 The Specification CBD20J Series –Walkie Electric Pallet Jack Warning Please read this manual before using. Warning Please do not use it before completing the installation.
- Page 2 Introduction In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of CBD20J walkie electric pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck, they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
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Page 3: Table Of Contents
Contents 1.The Introduction ......................1 2.Proper usage ........................2 Modification ..........................2 3.Introduction of the product ..................3 3.1 Model Overview ........................ 3 4.Operating principle ......................5 5.Operating principle ......................6 5.1Running system ........................6 5.2 Steering system ......................... 6 5.3 Braking system ........................ -
Page 4: The Introduction
1.The Introduction CBD20J is a tramp type electric pallet truck. It adopts the advanced structure such as ring rod lifting system and new DC controller, at same time it is equipped with high quality motor, traction battery and pump station motor. It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance. -
Page 5: Proper Usage
2.Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control, lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage. -
Page 6: Introduction Of The Product
3.Introduction of the product 3.1 Model Overview This specification is for CBD-J series 2T tramp type electric pallet truck（follow as truck）. The type is“CBD20J load capacity is 2T” meet the requirement of JB/T8452-1996《Battery forklift model establishment method》, ‘J’ is model code. 3.2 Model... - Page 7 Mode CBD20J Lift Electric Drive Electric Q (t) Load Capacity Load centre distance c (mm) y (mm) Wheel base 1324 Lowered fork height h13 (mm) Lifting height h3 (mm) l1 (mm) Overall length 1708 b1/ b2 (mm) Overall width Fork size s/e/l (mm) 50/160/1150 Outside distance of fork...
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Page 8: Operating Principle
4.Operating principle With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc. 1.Switch for lifting and lowering 2.Switch for driving 3.Belly switch 4.Horn... -
Page 9: Operating Principle
5.Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the AC motor on the drive wheel.The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. Gear box in the factory has been posited enough gear lubricating oil. - Page 10 Belly switch (3) can prevent the operator will be squeezed, when vehicles are driven towards (' Fw) encounters an obstacle, body touch belly to slow down or start to switch vehicles (' Bw) driven a short distance, then stop. If the handle is in the operating area and the vehicle is not moving, please consider that this is still working.
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Page 11: Operating System
5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. -
Page 12: Electrical Schematic Diagram
6.Electrical Schematic Diagram... -
Page 13: Hydraulic Schematic Diagram
7.Hydraulic Schematic Diagram... -
Page 14: Operating Instruction
8.Operating Instruction Before operation, please be familiar with the function of each switch/button on the instrument panel. 8.1 Start, run and parking: 1).Insert the key into the key switch, turn to the right, pull the emergency power safety switch up, open the control circuit. 2).Forks rise above ground about 10 cm 3).Open the travel switch slowly, till the requested speed 4).Any fault of the truck happening during operation, need to cut off the power immediately,... -
Page 15: Handling Stacking Operation
8.5 Handling stacking operation 1). How to transport the goods pile on weight Will forklift drive to the front of the items which need to carry slowly , make fork parallel to the ground, lifting the fork to height, it can be inserted into the freight insert goods fork and move forward slowly, wen the goods completely inserted into the goods after parking and stepping on the brakes, manipulating ascend handle, the heavy lifting to a certain height, make the door frame lean back, slowly astern, don't touch the adjacent goods, when weight... -
Page 16: Maintenance
9.Maintenance The parts on the vehicle, especially safety devices, shall not be modified without permission, and the driving speed of the vehicle shall not be changed. All parts supplied by the original manufacturer are subject to strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original accessories. -
Page 17: Daily Maintenance
9.2 Daily Maintenance 9.2.1 Check every pole, every cable and their covers. 9.2.2Check if the accumulator box is secured. 9.2.3 Check the stacker for oil leakage. 9.2.4 Check the chain, rollers, fork, oil pipes and horn. 9.2.5Check the brake. 9.2.6 Check the wear and tear of drive wheels and loading wheels. 9.3 Professional Maintenance Manual It is very important for safe operation of the truck to perform overall professional maintenance. -
Page 19: Maintenance, Recharging And Replacement Of The Accumulator
9.4Maintenance, Recharging and Replacement of the accumulator The truck must be parked in a safe location before any operation on the accumulator. 9.4.1 Maintenance Technician Battery charging, maintenance and replacement must be operated by qualified professionals. The user manual, supply preparation and charging requirements must be carefully read before the preparation operation. - Page 20 8) If the accumulator will not be in use for a long time, it should be recharged and discharged once every month and it should be fully recharged every time. 9) During recharging or using, the liquid level of electrolyte lowers because of water evaporation, so pure water should be added.
- Page 21 The battery's non-insulated terminal must be protected by an insulating cover. When the battery is connected and connected to the socket, the vehicle must be cut off and the switch in the closed position. When replacing or assembling the battery, make sure the battery is securely fixed in the battery box.
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Page 22: Safety Precautions
10.Safety Precautions 10.1 general rules 10.1.1 Operators must have the operation qualification of the truck (subject to the training approval of relevant departments). 10.1.2 Operators must read all the contents of the user manual before using, and can only drive the van after fully understanding it. 10.1.3 The carrier shall not carry passengers. -
Page 23: Check Before Using
10.2.2 When the van is not working, it should be parked in a dry and ventilated garage to prevent the sun and rain,and please note: ○ 1 Turn off the electric lock, cut off the power and unplug the power plug; ○... - Page 24 10.4.4 Faults and defects: the management must be notified immediately if the vehicle has a fault or defect. If the vehicle can't operate safely (e.g., wheels are worn down or brakes are faulty), then be sure to stop using them until they are fully repaired. 10.4.5 Safe operation and environmental protection: the contents of inspection and maintenance must be performed according to the time interval on the maintenance list.
- Page 25 vehicle. It is not allowed to stop suddenly (unless urgent), turn in the opposite direction quickly, and chase each other in places where the passage is not open. 10.4.15 visibility: drivers must keep their eyes on the driving direction to ensure that the path ahead is clearly visible.
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Page 26: Repair Manual
11.Repair Manual 11.1 Malfunction analysis If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 preparation work before repair In order to prevent accidents that may occur during the repair and maintenance operation, the following preparations must be completed:... -
Page 27: Preparation Work Before Repair
-- park the vehicle safely. - press the emergency stop switch to unplug the battery connector. 11.3 check the oil content of hydraulic oil Prepare the vehicle for repair and maintenance. Open the cover of the electrical box. Check the amount of hydraulic oil in the oil tank. When checking the hydraulic oil, the fork and frame must be lowered to the minimum. - Page 28 Note: the manufacturer reserves the right of interpretation. If have change not notice additionally!
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