Related Manuals for HELI CBD15J-Li2 Series
Summary of Contents for HELI CBD15J-Li2 Series
- Page 1 The Specification CBD15/18/20J-Li2 Series Walkie Electric Pallet truck PLEASE RED THIS MANUAL BEFORE USING! Warning PLEASE DON’T USE IT BEFORE COMPLETING THE INSTALLATION! Warning...
- Page 2 Introduction In order to meet the needs of the national environmental protection request, To reduce industrial pollution and improve productivity, we develop new series of CBD15/18/20J-Li2 walkie Electric Pallet truck on the basis of absorption of the advantages of domestic & overseas battery Pallet truck, they are especially suitable for cargo loading and unloading, handling, stacking, etc for food, bank, light textile, station, port, logistics and other enterprises.
- Page 3 The Statement Our company production model CBD-J tpye 1.5T/1.8T/2.0T Walkie Electric Pallet Truck is a special motor vehicle used in factory ,tourist attractions ,amusement places which is specified by “special equipment safety supervision regulations” .
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Page 4: Table Of Contents
Catalogue 1.The General Introduction ..................5 Modification ......................6 2.Proper usage ......................6 3.1Model overview ....................7 3.Introduction of the product..................7 Operating mechanism diagram: ................9 4.Operating principle ....................9 5.1Running system ....................10 5.Operating principle ....................10 5.2Steering system ....................10 5.3 Brake structure and brake schematic diagram. -
Page 5: The General Introduction
1.The General Introduction CBD15/18/20J-Li2 is a tramp type electric pallet truck. It adopts the advanced structure such as ring rod lifting system and new ac controller, at same time it is equipped with high quality motor, lithium battery and pump station motor. It has the characteristics of superior performance, convenient operation, flexible steering, reliable braking, good dynamic performance, less noise, less pollution and beautiful appearance. -
Page 6: Proper Usage
2.Proper usage Please using the electric pallet truck accord to this specification. This is a tramp type electric pallet truck with autonomous control , lifting and lowering is controlled by the handle button. Improper use can cause personal injury or machine damage. -
Page 7: Model Overview
3.Introduction of the product 3.1Model overview This specification is for CBD-J series 1.8/1.8/2.0T tramp type electric pallet truck（follow as truck）. The type is“CBD18J-Li2—18 load capacity is 1.8H” meet the requirement of JB/T8452-1996 《Battery forklift model establishment method》,“J” is the product code.] 3.2Model parameters... - Page 8 Mode CBD15J-Li2 CBD18J-Li2 CBD20J-Li2 Drive type Electrical Electrical Electrical Manner of operation Walkie Walkie Walkie Load Capacity Q (t) Load Centre c (mm) Distance between fork backrest and front x (mm) wheel Wheel Base y (mm) 1184 1184 1184 Service Weight（with battery） Tire material Driving wheel size Φ×w(mm)
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Page 9: Operating Principle
4.Operating principle With battery as power producer and controlled by electrical and hydraulic, trucks can do some actions like walking, turning, pallet fork lift, etc. Operating mechanism diagram: 1.Falling knob 2.Driving button 3.Lifting button 4.Belly switch 5.Horn 6.Coulombmeter... -
Page 10: Operating Principle
5.Operating principle 5.1Running system The truck is powered by a battery, which is realized by controlling the AC motor on the drive wheel. The speed of walking is realized by frequency conversion control motor speed, which is controlled by the accelerator. 5.2Steering system The steering of the moving car is driven by the handle lever through the handle lever to drive the drive motor to realize the steering. - Page 11 5.3.2Braking operation principle： As follow picture： The brake constitute by 1、 bolt 2、 magnetic yoke 3、 spring 4、 hollow bolt 5、flange 6、guide pillar 7、mounting screw 8、O-rings 9、magnet exciting coil and so on. The brake is mounted on the drive rack and adjusts the mounting screw to the specified air gap value.
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Page 12: Operating System
5.4 Operating System The main working body of a moving truck is a cargo fork, which relies on a fork to carry the pallet or cargo for transport and short distance transportation. The expansion of the cylinder is realized by the control of the operating handle, and the pressure oil is provided by the pumping station. -
Page 13: Electrical Schematic Diagram
6. Electrical schematic diagram 6.1Electrical schematic diagram 1.5t/1.8t... - Page 14 2.0t...
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Page 15: Hydraulic Scheme
7.Hydraulic Scheme 7.1Hydraulic Scheme... -
Page 16: Operating Instruction
8.Operating Instruction Before operation, please familiarize yourself with the functions of the switches and buttons on the dashboard. 8.1 Operation ①、Plug in the li-ion battery interface ②、Open the electric lock Turn on the electric ③、Fork lifting and lowering： Lifting：Control the lift button on the handle. Lowering：Hold the drop knob. - Page 17 ④、Driving Rotate the handle to the driving range; A and C is brake range； B is driving range； Slowly rotate the accelerator to start the truck. (In order to be safe, fast acceleration is prohibited.) ⑤、Brake When the accelerator is released normally, the truck will stop until the brake is held in the car through the regenerative braking of the motor.
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Page 18: Emergency Reverse Function
Release the acceleration button to stop the moving truck and slow down the vehicle until the brakes are on. Lower the fork to the lowest position. Turn off the electric lock. Park for a long time, then the battery power cord is pulled out. 8.2Emergency reverse function The red button at the end of the handle is the emergency reverse button. - Page 19 When moving the goods close to the area of the goods, it will slow down. When the moving truck is in a straight line with the goods, then the moving truck will slowly move forward to the loading area to stop. Slowly press the down button, and once the load is held, the fork will be lowered to the hollow position.
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Page 20: Safety Operation And Matters Needing Attention
9.Safety operation and matters needing attention The spare parts of the truck is not allowed to change without permission. All parts supplied by the original manufacturer are subject to strict quality inspection. To ensure the safety and reliability of the vehicle, please use the original parts. Replacement parts, including all oils, must be collected and processed in accordance with local environmental and health laws and regulations. -
Page 21: Routine Maintenance
Hydraulic oil pipe: The oil pipe must be changed every 6 years. When change the hydraulic assembled parts, the oil pipe should be also changed. 9.2 Routine Maintenance 9.2.1 check the condition of each pole, cable and protective cover of the accumulator. 9.2.2 check whether the battery box is secure. -
Page 22: Battery Maintenance, Charging And Maintenance
9.4 battery maintenance, charging and maintenance. Any operation of the battery must be guaranteed to stop the vehicle and put it in a safe position. 9.4.1 maintenance personnel. - Page 23 Battery charging, maintenance and replacement must be operated by qualified professionals. You must carefully read the manual, supply preparation and charging requirements before preparing for the operation. 9.4.2 fire protection measures. Smoking and open fire are strictly prohibited when operating the battery. Storage battery and charge must be kept away from combustible materials, at least 2 meters above the distance, the place of storage battery must be well ventilated and equipped with fire-fighting facilities.
- Page 24 M) keep the battery away from children. 9.4.4 Disposal of used batteries. Scrap battery must be carried out in accordance with the relevant laws and regulations in region recycling, storage provisions stipulated by the environmental protection area or waste treatment area, and the work must be conducted by qualified professional company. 9.4.5 Specification of the accumulator Battery Charger...
- Page 25 Red blinking 0-20% Battery discharge on 70%,red lamp will blinking “Energy storage”. Battery discharge on 80%,two lamp will blinking“ run out of battery” ,Need to charge the accumulator. 9.4.8 Charging Read the instruction manual carefully before recharging. a）Must use Li-ion Charger specially designed by our company, Charger operatingvoltage48V,maximum charge up voltage 54.6v,charging current 3A b）Do not reverse charge the battery c）...
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Page 26: Safety Caution
10.Safety Caution 10.1 General rule 10.1.1 The operator must have a forklift operation qualification which proved by the relevant departments of the training before driving truck.。 10.1.2 The operator must read the instructions before use all of the content, after fully understand operation method can drive Truck. -
Page 27: Check Before Using
○ 3 When moving the truck. Pay attention to keep the center of the moving truck in the middle of two fork ○ During Transportation, Remove the Trailer and fix the tractor with a dedicated strap for lifting according to the figure below。 10.2.2 When Truck doesn't work, should be parked in a dry ventilated cleaning warehouse, prevent weathered. - Page 28 familiar with the contents of the relevant operating instructions. If the vehicle is pedestrian type, the driver must also wear safety boots. 10.4.3 Prohibit unauthorized person to operate：The operator is responsible for the vehicle, he need to prohibit unauthorized person to operate. Transport or lift person is also forbidden.
- Page 29 10.4.8 Safety devices and warning signs: Safety devices, warning signs and warning notes described in the previous operating instructions must be taken seriously enough. 10.4.9Driving in public places: the vehicle is forbidden to drive in public places expect in specified special areas. 10.4.10Distance between truck: keep an appropriate distance, avoid the front vehicle suddenly stop.
- Page 30 the line of sight, a second person walk in front of the vehicle to give appropriate guidance and warnings is necessary. 10.4.16 Pass through the ramp: Only a known ramp which should be clean, non-slip, and with the vehicle technical availability was allowed to go through. The goods on the forks must face uphill.
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Page 31: Service Manual
11.Service Manual 11.1 Troubleshooting Fault Cause Treatment The truck can't The battery connector is not Check the battery connector，connected if move connected necessary Electric lock switch on “OFF” Electric lock switch turn to “0”position position Emergency Stop Switch not open Open the Emergency stop switch Check the battery charge，If it is necessary Battery power runs out... -
Page 32: Preparation Before Repair
If above steps still can not solve problems, please contact after-sales service department of the manufacturer and have the problems solved by specially trained technicians. 11.2 Preparation before repair To prevent possible accidents during maintenance and repair work, following preparations must be done: —...
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