APRILIA RS 457 2024 Manual
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APRILIA RS 457 2024 Manual

APRILIA RS 457 2024 Manual

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Dear customer,
Thank you for choosing a Aprilia vehicle.
We have created this manual to help you get the most out of your vehicle. Please read it thoroughly before driving the vehicle for the first
time, and take time to familiarise yourself with the controls and behaviour of the vehicle, as this will make sure that the vehicle is used correctly
and as effectively as possible. This document contains tips, warnings and important information for the safety, correct operation, maintenance
and care of your vehicle.
Keep this manual, so that it is readily available whenever needed, and hand it over to the new owner in case of sale, as it is an integral
part of the vehicle itself.
Enjoy your reading, then, and enjoy your journey!
We strongly recommend that you download and view the full and updated version of the manual, which is available from the website:
https://manuals.aprilia.com
RS 457
Ed: 03-05_2024 Cod. 2Q000567 (USA)

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  • Page 1 Dear customer, Thank you for choosing a Aprilia vehicle. We have created this manual to help you get the most out of your vehicle. Please read it thoroughly before driving the vehicle for the first time, and take time to familiarise yourself with the controls and behaviour of the vehicle, as this will make sure that the vehicle is used correctly and as effectively as possible.
  • Page 2 The instructions given in this manual are intended to provide a clear and simple guide for using your vehicle. Details are also given of routine maintenance procedures and regular checks which should be carried out on the vehicle by a Aprilia dealer or authorised service centre.
  • Page 3 This use and maintenance manual contains paragraphs identified by signal word DANGER, with warnings for avoiding accident or injury, and paragraphs identified by the signal words WARNING and NOTE, with information to help the user avoid improper use of the vehicle and its components.

  • Page 5: Table Of Contents

    MAIN COMPONENTS DISTRIBUTION........24 ENGINE STOP SWITCH............61 KEY FOR LOCATION OF MAIN COMPONENTS....25 RIDING MODE BUTTON............61 INSTRUMENT CLUSTER............27 A-PRC SYSTEM (APRILIA PERFORMANCE RIDE INSTRUMENT CLUSTER - KEY..........27 CONTROL)............... 61 CONTROL BUTTONS............28 THE SADDLE................67 INDICATOR LIGHT UNIT............28 DOCUMENT / TOOL KIT COMPARTMENT......68...
  • Page 6 LIST OF TOPICS REAR SHOCK ABSORBERS SETTING......75 LONG INACTIVITY............... 103 FRONT FORK ADJUSTMENT..........76 FUSES...................104 SETTING THE FRONT FORK..........76 BULBS...................107 CLUTCH LEVER ADJUSTMENT........... 77 FRONT LIGHT CLUSTER............ 107 GEAR PEDAL ADJUSTMENT..........77 HEADLIGHT ADJUSTMENT..........107 RUNNING-IN................78 REAR LIGHT ASSEMBLY............ 109 ENGINE STARTER..............

  • Page 7: General Mandatory Requirements

    RS 457 CHAPTER 01 General mandatory requirements...

  • Page 8: General Safety Instructions

    UNDER SOME PARTICULAR user, with correct and updated information. WASHING THE MOTORCYCLE CONDITIONS. ESPECIALLY WHEN However, considering the fact that Aprilia USED GEOGRAPHICAL Aprilia recommends softening with plenty is constantly improving the design of its LOCATIONS WITH ADVERSE water and then carefully removing insects...
  • Page 9 HIGH PRESSURE CLEANING PLASTIC COMPONENTS SYSTEMS. DO NOT USE STEAM ARE CLEANED USING AGGRESSIVE HIGH PRESSURE WASHING AGENTS, THE SURFACE MAY BE AFTER CLEANING YOUR SYSTEMS. DO NOT INSIST WITH DAMAGED. DO NOT USE CLEANING MOTORCYCLE, THE EFFICIENCY OF PRESSURE NOZZLE PRODUCTS CONTAINING ALCOHOL, THE BRAKING SYSTEM MAY BE...

  • Page 10: Carbon Monoxide

    If petrol should inadvertently come into IF THE VEHICLE IS USED IN WINTER ATTENTION contact with the eyes, rinse thoroughly with ON ROADS TREATED WITH SALT, clean, fresh water and consult a doctor WASH THE RADIATOR FREQUENTLY immediately. TO PREVENT COSMETIC DAMAGE TO THE FINISH AND THE RISK OF ENGINE OVERHEATING.

  • Page 11: Hot Parts

    TO WEAR LATEX GLOVES. WHILE HOT. WITH THE ENGINE AND COOLANT POISONOUS, COOLANT AT OPERATING TEMPERATURE, THE SWEET TASTE WHICH MAKES COOLANT WILL BE UNDER PRESSURE. EXTREMELY APPEALING REMOVING THE RADIATOR CAP WHEN IF THE VEHICLE FALLS OR IS ON A ANIMALS.

  • Page 12: Brake Fluid

    FORBIDS ITS DISPOSAL WITHOUT ADVICE IMMEDIATELY. KEEP BRAKE BATTERY ELECTROLYTE AUTHORISATION. TAKE THE WASTE FLUID OUT OF THE REACH OF TOXIC, CORROSIVE AND, OIL TO A SPECIAL COLLECTION CHILDREN. CONTAINS SULPHURIC ACID, MAY CENTRE CAUSE BURNING IF IT COMES INTO BE COLLECTED BY THE NEAREST CONTACT WITH THE SKIN.

  • Page 13: Stand

    • WHEN THE VEHICLE IS STATIONARY, TAMPERING Stand DO NOT UNNECESSARILY RUN THE • NEVER TAMPER WITH ANY PART ENGINE. OF THE MOTORCYCLE (E.G. ENGINE • PREVENT DAMAGE FROM ATTENTION CONTROL UNIT, THROTTLE VALVES, EXCESSIVE OVERHEATING, CLUTCH, EXHAUST SYSTEM, ETC.). AUTOMATIC ENGINE SHUT-DOWN THIS MAY CAUSE DAMAGE TO THE IS PROVIDED FOR LONG STAYS...

  • Page 14: Road Traffic Code And Vehicle Use

    U.S. of this vehicle must be addressed to any Environmental Protection Agency, 2000 authorised Aprilia dealer or to the Aprilia LIST OF DEFECTS THAT COMPROMISE Traverwood Ann Arbor, MI 48105 or the Customer Care by calling (212) 380 4433, THE SAFETY California Air Resources Board at P.O.
  • Page 15 • Ignition problems, misfire during Group Americas, Inc. / Aprilia USA will noise emission before sale or delivery of the acceleration. Pre-ignition/pinking not recognise any warranty if the vehicle vehicle to the final purchaser or while it is •...

  • Page 16: Positioning Of Warning Labels

    Positioning of warning labels Key to labels License plate 1 • Plate only on the America version vehicle.
  • Page 17 THE PLATE IS ATTACHED TO THE INSIDE OF THE FAIRING • Plate only on the Canada version License plate 7 vehicle. License plate 4 Plate 8 License plate 2 • Plate only on the Canada version License plate 5 vehicle. License plate 9 License plate 6 License plate 3...

  • Page 18: Evaporative Emission Control System

    THE PLATE IS ATTACHED TO THE License plate 13 BATTERY COVER, UNDER THE RIDER'S SEAT. License plate 10 License plate 14 License plate 12 License plate 11 Evaporative emission control system...
  • Page 19 5 . SAE Pipe J30 L=210 12 . Flanged hex cap screw 6 . Safety valve 13 . Pipette Key: 7 . SAE pipe J30 L=300 14 . Spring clamp 1 . Canister 8 . SAE pipe J30 L=335 15 . Clamp 2 .

  • Page 20: Warranty Rights And Obligations

    Class II motorcycles (10.37 - 17.02 cu in) the United States Environmental Protection and Aprilia Division of Piaggio & C. S.p.A. (hereinafter referred as “Aprilia”) (170 – 279 cc)): for a period of use of five (5) Agency or the California Air Resources years or 11,184 mi (18.000 km) whichever...
  • Page 21 An emergency situation is considered a for scheduled maintenance. during normal business hours by an Official situation in which a Aprilia Official Dealer is Aprilia Dealer based in the United States c) Any motorcycle on which the odometer not available, a component is not available...
  • Page 22 No dealer is authorised to modify the nor does it cover the transport of the vehicle 30033 Noale (VE) Italy warranty on the Aprilia emission control from and/or to the authorised Aprilia dealer. system. Piaggio Group Americas, Inc. Aprilia and Piaggio Group Americas,...
  • Page 23 RS 457 CHAPTER 02 Vehicle...

  • Page 24: Main Components Distribution

    Main components distribution...

  • Page 25: Key For Location Of Main Components

    3 . Left indicator (incorporated in the front 6 . Clutch lever Key for location of main light cluster) 7 . Left hand switch components 4 . Left rear-view mirror 8 . Key switch 1 . Left side fairing 5 . Top fairing 9 .
  • Page 26 10 . Fuel tank 26 . Front brake disc 41 . Right low beam headlight 11 . Main fuse 27 . Rear tone wheel 42 . Rear brake disc 12 . Rider saddle 28 . Rear ABS sensor 43 . Central high-beam headlamp 13 .

  • Page 27: Instrument Cluster

    Instrument cluster 4 . Left button (MODE LEFT); 7 . Low beam / high beam / flash high beam Instrument cluster - Key switch; 5 . Right button (MODE RIGHT); 1 . Audible warning device; 8 . Riding mode button; 6 .

  • Page 28: Control Buttons

    'Standard' pages plus THE DASHBOARD CORRECTLY AND three 'Optional' pages, the latter of which SAVE ALL DATA FROM THE E.C.U. can only be displayed if the 'APRILIA MIA' CONTROL UNIT. IT IS THEREFORE control unit is present NECESSARY TO WAIT 5 SECONDS...

  • Page 29: Road Page

    All seven pages in the digital display are shown below. ROAD page • To set the unit of measurement, please • To set the Shift light (gear shift Key ROAD page refer to "Advanced Functions". threshold) function, please refer to the 1) Vehicle speed (speedometer) (viewable "Advanced Functions"...
  • Page 30 3) Key Display page: 6) Indication regarding the speed limit • Please refer to the section 'Warnings'; applicable on the current road (if Aprilia MIA • the white highlighted box represents the 13) Rear wheel ABS icon switched off: control unit present);...

  • Page 31: On Board Computer Page

    On Board Computer page • To set the unit of measurement, please • Each trip journal contains the following Key ON BOARD COMPUTER page refer to "Advanced Functions". information: 1) Vehicle speed (speedometer) (viewable • TRIP: Distance travelled (displayed in 2) Trip log "A"...
  • Page 32 "a-PRC system". briefly press the MODE UP (1) and 6) Indication regarding the speed limit MODE DOWN (2) buttons. applicable on the current road (if Aprilia MIA 14) Quickshfit status (where implemented): • To reset the trip information, select the control unit present);...

  • Page 33: Vehicle Page

    Vehicle Page • To set the unit of measurement, please 3) Key Display page: Key Vehicle page refer to "Advanced Functions". • the white highlighted box represents the 1) Vehicle speed (speedometer) (viewable 2) Tyre pressure display and warnings displayed page. in km/h or in mi/h);: (where applicable);...
  • Page 34 20) Battery voltage; 6) Indication regarding the speed limit section "a-PRC system". applicable on the current road (if Aprilia MIA If the Aprilia MIA ECU is fitted: control unit present); 14) Quickshfit status (where implemented):...

  • Page 35: Race Page

    RACE page • To set the unit of measurement, please • To set the Shift light (gear shift Key RACE page refer to "Advanced Functions". threshold) function, please refer to the 1) Vehicle speed (speedometer) (viewable "Advanced Functions" section. 2) Engine speed (rpm x 1000); in km/h or in mi/h);: 3) Key Display page:...
  • Page 36 • the white highlighted box represents the countdown, the lap timer restarts from displayed page. zero. • After 5 seconds from the start of the 4) Riding mode selected: lap timer, the next time button (1) is • For Riding mode selection, please refer pressed, the lap timer is memorised, to the "Mapping selection"...
  • Page 37 11) Open side stand indicator: 14) Quickshfit status (where implemented): • Please refer to the section 'Warnings'; • For more information, please refer to the section "a-PRC System". 12) Service icon: 15) Tyre pressure alarm (can be displayed • Please refer to the section 'Warnings'; where applicable): 13) Rear wheel ABS icon switched off: •...

  • Page 38: Music Page (If Present)

    Music page (if present) IS FIRST NECESSARY TO PAIR A Key Music page SMARTPHONE WITH THE VEHICLE. PAIRING PROCEDURE, TO BE ABLE TO USE THE SPECIFIC PLEASE REFER TO THE SECTION FUNCTIONS THIS PAGE, 'PAIRING SMARTPHONES'.
  • Page 39 • Pressing the MODE DOWN (3) button 6) Indication regarding the speed limit briefly turns down the volume. applicable on the current road (if Aprilia MIA • For more information, please refer to the control unit present); section "a-PRC System".

  • Page 40: Phone Page (If Present)

    Phone page (if present) IS FIRST NECESSARY TO PAIR A Key Phone page SMARTPHONE WITH THE VEHICLE. PAIRING PROCEDURE, TO BE ABLE TO USE THE SPECIFIC PLEASE REFER TO THE SECTION FUNCTIONS THIS PAGE, 'PAIRING SMARTPHONES'.
  • Page 41 Please refer to the section 'Warnings'; possible to change it. 16) Range (displayed in km or mi); 6) Indication regarding the speed limit applicable on the current road (if Aprilia MIA • To set the unit of measurement, please control unit present);...
  • Page 42 • End the current call and switch to the Second call: paused call: press and hold MODE If the smartphone paired with the "Aprilia LEFT (if the second call was accepted). MIA" system is capable of receiving a • Turn up the volume: press MODE UP (3) second incoming call, a number of functions briefly.

  • Page 43: Navi Page (If Present)

    Navi page (if present) IS FIRST NECESSARY TO PAIR A Key Navi page SMARTPHONE WITH THE VEHICLE. PAIRING PROCEDURE, TO BE ABLE TO USE THE SPECIFIC PLEASE REFER TO THE SECTION FUNCTIONS THIS PAGE, 'PAIRING SMARTPHONES'.
  • Page 44 6) Indication regarding the speed limit • To set the unit of measurement, please 1) Vehicle speed (speedometer) (viewable applicable on the current road (if Aprilia MIA refer to "Advanced Functions". in km/h or in mi/h);: control unit present); 17) Fuel gauge: •...

  • Page 45: Warnings

    Route recalculation: ENGINE TEMPERATURE ICON Warnings COLD: When the engine is started for the first time, and until the coolant reaches operating temperature, the engine temperature icon will be blue and the word COLD will appear beside it. The tachometer will show the revs between THE ICONS SHOWN BELOW CHANGE 6,000 and 10,000 rpm also in blue, POSITION,...
  • Page 46 HOT will appear THE GEARBOX IN NEUTRAL. THIS an authorised Aprilia Dealer or service beside it, and both will flash to indicate an STRATEGY, FOR SAFETY REASONS, centre.
  • Page 47 For more information on the ABS system If the icon continues to be red, please and its activation/deactivation, please refer contact an OFFICIAL Aprilia DEALER. to the "a-PRC System" section. WITH EACH KEY "ON", THE TPMS ICON WILL FLASH UNTIL THE SYSTEM DETECTS A VALID SIGNAL FROM BOTH SENSORS.
  • Page 48 DIGITAL DISPLAY. IN THIS CASE, TAKE cause of the anomaly. By pressing the THE VEHICLE TO AN Official Aprilia "MODE RIGHT" button, the information pop- Dealership. up is hidden; instead, the display will show the general warning icon to remind you of the presence of a vehicle fault.

  • Page 49: Alarms

    FLASHING. IT IS NECESSARY TO VISIT the rider is able to reach an Authorised AN official Aprilia Dealer AS SOON AS Aprilia Dealer at low speed. Depending POSSIBLE. on the type of failure, performance can...
  • Page 50 "Vehicle not configured" alarm to that the TPMS control unit must be indicate that it needs to be reconfigured by configured by an Official Aprilia Dealer in an Official Aprilia Dealer. order to communicate with the vehicle's control unit. As long as this error is present, it will not be possible to display information regarding the state of the tyres.

  • Page 51: Mapping Selection

    IF THE THROTTLE IS OPENED WHILE mapping selection THE NEW RIDING MODE IS SHOWN The vehicle control unit provides 3 different IN FLASHING MODE ON THE DISPLAY "riding modes" for managing the electronic (I.E. MODE IS PRESELECTED ONLY throttle and engine: PENDING IMPLEMENTATION BY THE ECU), THE PRESELECTED...
  • Page 52 To return to the display page, briefly press 3) Multimedia Highlight the function in red using the MODE the MODE SET (1) button. UP or MODE DOWN buttons, then briefly 4) Lap timer press the MODE RIGHT button to change 5) Service the threshold.
  • Page 53 SETTINGS OF THE SYSTEM MAY NEED TO BE MODIFIED IN ORDER TO OBTAIN THE SAME BEHAVIOUR AS BEFORE. WHEN THE TEXT "Calibration done To calibrate the a-PRC system (Aprilia Key OFF wait 60 seconds" APPEARS DURING CALIBRATION, Performance Ride Control), ride the vehicle...
  • Page 54 2) Instrument cluster The following items can be found within the "Dashboard" menu: 2.1) Clock 2.2) Units 2.3) Backlight 2.4) Languages Once you have entered the various 2.1.1) Hours (Hours) / 2.2.2) Minutes 2.2) Units functions, to return to the "Dashboard" (Minutes) This menu allows you to change the settings menu, briefly press the MODE LEFT button.
  • Page 55 Highlight the function in red using the MODE the unit of measurement to: km/l - l/100 km 2.2.4) Pressure (where applicable) UP or MODE DOWN buttons, then briefly - mpg (UK) - mpg (USA), in a cyclic manner. This function may be used to change the unit press the MODE RIGHT button to change Press the MODE LEFT button briefly to of measurement used for tyre pressure.
  • Page 56 3.1) Devices pairing 3.2) Reset pairing Press the MODE LEFT button briefly to return to the main menu. 3.1) Devices pairing A short press on the MODE RIGHT button activates the smartphone pairing function with the vehicle. 2.4) Languages 4) Lap timer (Lap times) Please refer to the section "Pairing This function may be used to change By briefly pressing the MODE RIGHT...

  • Page 57: Smartphone Association

    Press the MODE RIGHT button briefly to music playing and navigation information. enable the function. Smartphone Association The vehicle is equipped with the "APRILIA Enable the Bluetooth search on your MIA" accessory, which communicates with smartphone and select the 'BT ROUTER' the smartphone via Bluetooth.

  • Page 58: Key Switch

    VEHICLE AGAIN, THE FOLLOWING WILL BE Ignition switch • open "APRILIA" and select "Connect"; NECESSARY: • select the device "BT ROUTER" from The ignition switch is on the front of the fuel the list of suggestions and follow the tank where the steering headstock is.

  • Page 59: Engaging The Steering Lock

    ON (3): The engine can be started. The key cannot be extracted. USED IGNITION/STEERING LOCK SWITCH, KEYHOLE FUEL TANK CAP, AND FOR THE SADDLE COMPARTMENT. Horn button Press it to activate the horn. Engaging the steering lock To lock the steering: •...

  • Page 60: Light Switch

    reset and start again from zero when the vehicle starts moving once again. Switching on the opposite side turn indicators without pressing the switch in the intermediate reset position causes both the time and distance counters to reset and recommence from zero. Light switch Starter button •...

  • Page 61: Engine Stop Switch

    In this case the "REAR ABS OFF" icon will be shown on the digital display and a pop- Aprilia Engine Map is a system controlling the vehicle ECU mapping. Three different...
  • Page 62 up with the words "Rear ABS Disabled" will In the event that rear ABS and ATC are WHEN THE ABS STARTS WORKING, appear. disabled simultaneously, the Pop-up with A PULSING IS FELT ON THE BRAKE the words "Rear ABS and ATC disabled" LEVER.
  • Page 63 AGAIN AND SELECT THE REQUIRED AND ADJUSTMENT, CONTACT AN SETTING. - stop the vehicle; Authorised Aprilia Workshop. - Key OFF-ON; ATTENTION - ride the vehicle to a speed above 5 km/ ATTENTION h (3.1 mph): the ABS warning light must be turned off;...
  • Page 64 CORNERING. TOLERANCE INDICATED BELOW, ACCELERATING SUDDENLY WHILE TAKE THE MOTORCYCLE TO AN VEHICLE INCLINED Approved Aprilia Dealer WITH THE HANDLEBARS TURNED WILL VEHICLE Distance between tone wheel and front UNSTABLE STATE THAT sensor 0.5 - 2.00 mm (0.020 - 0.079 in) EXTREMELY DIFFICULT TO RECTIFY.
  • Page 65 The system is normally active, but if it has SHOULD THIS OCCUR, CONTACT AN ROTATION OF THE REAR WHEEL been deactivated, it must be set to a level Aprilia Approved Dealer. WITH THE FRONT ONE LOCKED other than '-' (OFF) by means of the MODE (BURNOUT, MOTORCYCLE PLACED...
  • Page 66 Pop-up has level to "-" (OFF). disappeared, the ATC level box will show "ATC -". WHEN THE BATTERY IS CONNECTED FOR THE FIRST TIME, THE a-PRC INDICATOR LIGHT IS CONSTANTLY LIT (SYSTEM NOT ACTIVE). Aprilia Quick Shift (where required)

  • Page 67: The Saddle

    It is a system that allows go up and down the RPM too high, first gear engaged), the • Lift the rear part of the rider saddle. gears without having to use the clutch ’and instrument panel icon will be orange. •...

  • Page 68: Document / Tool Kit Compartment

    • Once correctly attached, press down • Remove the passenger and rider the rear part of the rider saddle. saddles. WARNING Passenger saddle installation OBD socket • Insert the two rear fasteners of passenger saddle into The vehicle is equipped with an OBD BEFORE LOWERING AND LOCKING corresponding holders on the vehicle's (On-Board Diagnostics) port to monitor its...
  • Page 69 chassis number is handy when purchasing Engine No..... spare parts. WARNING MODIFICATION IDENTIFICATION CODES SERIOUS PUNISHABLE CRIME. HOWEVER, THE LIMITED WARRANTY FOR NEW VEHICLES WILL BE VOID VEHICLE IDENTIFICATION NUMBER (VIN) HAS BEEN MODIFIED OR NOT PROMPTLY DETERMINED. FRAME NUMBER The chassis number is stamped on the RH side of the headstock.

  • Page 71: Use

    RS 457 CHAPTER 03...

  • Page 72: Controls

    A CHECK AND THE SAFETY BENEFITS smooth and there ARE CONSIDERABLE. signs Engine oil Check and/or top- clearance CONTACT Authorised Aprilia up as required. slackness. Dealer IMMEDIATELY DOUBT ABOUT FUNCTIONS Coolant Check and/or top- Side stand...

  • Page 73: Refuelling

    FUEL EXTREMELY USING YOUR MOUTH AS TRANSFER Pre-ride checks INFLAMMABLE AND MAY BECOME MEANS. USE A MANUAL PUMP OR A Fuel tank EXPLOSIVE IN CERTAIN CONDITIONS. SIMILAR TOOL. Check level refill if necessary. FOR THIS REASON, IT IS NECESSARY REFUEL VEHICLE Check the circuit PERFORM...

  • Page 74: Adjusting The Rear Shock Absorbers

    FOR THE SURROUNDING VEHICLES ALWAYS PETROL WITH ATTENTION AND BUILDINGS, WHICH MAY CAUSE MAXIMUM BIOETHANOL VERY SERIOUS INJURIES AND EVEN CONTENT (E10). DEATH. DO NOT USE PETROL WITH AN ALWAYS KEEP THE FUEL AWAY FROM ETHANOL CONTENT HIGHER THAN WHILE REFUELLING, CHILDREN.

  • Page 75: Rear Shock Absorbers Setting

    The suspension has a ring nut (1) for adjusting the spring preload (A) and a locking counter ring nut (2). PERIODICALLY CHECK SPORT SETTINGS MAY BE USED ONLY FOR OFFICIAL COMPETITIONS NECESSARY, ADJUST THE REAR SHOCK ABSORBER. TO BE CARRIED OUT ON TRACKS, AWAY FROM NORMAL ROAD TRAFFIC THE STANDARD REGULATION OF AND WITH THE AUTHORISATION OF...

  • Page 76: Front Fork Adjustment

    FRONT FORK" stanchions. CAREFULLY. TAKE YOUR VEHICLE • Check the tightening of all the elements TO AN Authorised Aprilia Dealer, IF and the correct operation of the front NECESSARY. and rear suspension joints. Setting the front fork ATTENTION TO AVOID DAMAGE, DO NOT FORCE...

  • Page 77: Clutch Lever Adjustment

    TAKE THE VEHICLE TO AN Official Setting FOR SPORTS USE aprilia Dealer IF THE CLUTCH CANNOT (***) from top yoke BE ADJUSTED CORRECTLY OR IF (excluding cover) THE CLUTCH DOES NOT FUNCTION CORRECTLY. (*) - Clockwise (**) - Anticlockwise (***) - this type of adjustment may only be made by an Authorised Aprilia Dealer.

  • Page 78: Running-In

    TAKE YOUR VEHICLE • Ride prudently gradually gain Authorised Aprilia Dealer familiarity with the motorcycle, testing THE CHECKS INDICATED IN THE progressively higher throttle apertures "SCHEDULED MAINTENANCE TABLE" only as you gain confidence IN THE SCHEDULED MAINTENANCE FAILURE OBSERVE...

  • Page 79: Setting Off And Riding

    UNCONSCIOUSNESS EVEN WARNING DEATH DUE TO SUFFOCATION. ATTENTION IF THE FUEL RESERVE LIGHT IN THE DIGITAL DISPLAY TURNS ORANGE, REFUELLING SHOULD BE CARRIED SOON POSSIBLE. WITH THE SIDE STAND LOWERED, INTENSE OR PERFORMANCE USAGE THE ENGINE MAY ONLY BE STARTED •...
  • Page 80 PASSENGER FOOTRESTS WITH THE VEHICLE AT STANDSTILL, FOLDED. PRACTICE USING THE REAR-VIEW MIRRORS. MIRRORS CONVEX, SO OBJECTS MAY SEEM FARTHER AWAY THAN THEY REALLY ATTENTION ARE. THESE MIRRORS OFFER A WIDE-ANGLE VIEW ONLY EXPERIENCE HELPS YOU JUDGE THE DISTANCE SEPARATING YOU AND PASSENGERS MUST BE SUITABLY THE VEHICLE BEHIND.
  • Page 81 • Increase speed by turning the throttle DOWN-SHIFT ONE GEAR AT A TIME; THE REAR BRAKE MUST ONLY BE grip (1) gradually (Pos. B), without WHEN SHIFTING TO A LOWER GEAR, USED TO BALANCE THE BRAKING exceeding the recommended maximum DOWN-SHIFTING MORE THAN ONE EFFECT, AND ONLY TOGETHER WITH engine speed.

  • Page 82: Engine Stop

    Engine stop DECELERATION AND BRAKING IN EXCESS. • Release the throttle grip (1), brake gradually and simultaneously downshift IF THE VEHICLE FALLS OR IS ON A It is easy to park anywhere to slow down. STEEP INCLINE FUEL CAN LEAK. on the road Once the speed is reduced, before stopping the vehicle:...

  • Page 83: Stand

    ON WHICH THE MOTORCYCLE IS ACCIDENTS WITH CONSEQUENT works properly. PARKED IS FIRM, EVEN AND FREE OF PHYSICAL INJURIES OR EVEN DEATH. If exhaust noise increases, take your vehicle OBSTACLES. at once to an Approved Aprilia Dealer.

  • Page 84: Safe Riding

    NEVER leave the ignition key in the lock some of the protections normally provided recommended that you do not travel on and always use the steering lock. Park the on cars, so it is essential to wear suitable these roads at high speed until you have vehicle in a safe place such as a garage protective clothing.
  • Page 85 Many accidents are due to the driver's Car drivers often find it difficult to see two- to follow these instructions can result in inexperience. wheeled vehicles, so always give priority to serious injury or even death. cars even in cases where according to the ride your vehicle...
  • Page 86 Your Aprilia dealer can help you to solve operation in complete safety. serious injury or even death. all safety problems under the condition that all mechanical malfunctions are reported to him.
  • Page 87 Aprilia does not produce sidecars or When driving downhill, take advantage of trailers and can therefore not predict the the engine's braking action by selecting consequences that these accessories may the same gear or a lower gear than those have on the handling and stability of the normally used uphill.
  • Page 88 Avoid accelerating by turning the throttle turning left without considering the vehicle in completely except in cases of absolute front. necessity such as overtaking. Inevitably, the driver in front of you will swear Do not let the engine work "under stress", only having seen you when, after turning, that means too low a number of revolutions.
  • Page 89 In case of doubt about any accessory to be installed or any load to be transported, we recommend you to consult your local Aprilia dealer in advance. Do not install accessories which cover or...

  • Page 90: Basic Safety Rules

    and that the centre of gravity is higher and Never exceed the maximum load indicated further back. for each bag. This favours the detachment of the Overloading your vehicle can seriously front wheel from the ground especially reduce its stability and handling leading to a during acceleration.
  • Page 91 or overturn, and does not indicate the WILL HAVE AVOID ATTENTION possibility for the rider and passenger's AND CLEAR THE REAR PART OF weight to be placed on the side stand. THE VEHICLE (INCLUDING BAGGAGE AND THE TAIL FAIRING) WITHOUT During mounting and dismounting the CAUSING LOSS OF BALANCE.
  • Page 92 • Use your left foot to push on the side MAKE SURE THAT THE GROUND DO NOT PLACE YOUR WEIGHT UPON stand and make it fully return to its ON WHICH THE MOTORCYCLE IS THE SIDE STAND. position. PARKED IS FIRM, EVEN AND FREE OF OBSTACLES.

  • Page 93: Maintenance

    RS 457 CHAPTER 04 Maintenance...

  • Page 94: Foreword

    WITH MESSAGE READING WITH THE DIAGNOSTIC WITH WATER AND SOAP AFTER "ALARM OIL PRESSURE" OR "ALARM SYSTEM USED BY Authorised Aprilia USING USED ENGINE OIL. OIL SENSOR" AND AT THE SAME Dealers. KEEP OUT OF THE REACH OF TIME THE GENERAL WARNING ICON CHILDREN.

  • Page 95: Checking The Engine Oil Level

    DO NOT LET THE ENGINE IDLE WITH THE VEHICLE AT A STANDSTILL TO WARM UP THE ENGINE AND OBTAIN THE OPERATING TEMPERATURE OF ENGINE OIL. PREFERABLY CHECK AFTER JOURNEY AFTER • The level is correct if it is close to the TRAVELLING APPROXIMATELY Checking the engine oil level...

  • Page 96: Engine Oil Change

    CUSHIONED AND IS SENT TO THE HANDLEBAR, THUS REDUCING GRIP THE ENGINE OIL MAY ONLY BE AND ROAD HOLDING SPECIALLY CHECKED AND CHANGED BY AN WHEN CORNERING. Authorised Aprilia Dealer. ON THE OTHER HAND, AN UNDER- INFLATED TYRE CAUSES WARNING...

  • Page 97: Spark Plug Removal

    THE SPARK PLUGS MAY ONLY BE NEW TYRES MAY BE COATED WITH CHECKED, CLEANED AND CHANGED AN OILY FILM: RIDE WITH CAUTION BY AN Authorised Aprilia Dealer. DURING THE FIRST KILOMETRES. DO NOT APPLY UNSUITABLE LIQUIDS ON Air filter removal TYRES.

  • Page 98: Coolant Level

    OR CLOTHES MAY CAUSE SEVERE ENGINE SWITCHED OFF AND COLD. THE AIR FILTER MAY ONLY BE BURNS AND/OR INJURIES. CHECKED AND CHANGED BY AN Authorised Aprilia Dealer. Top up coolant Checking the coolant ATTENTION • Shut off the engine and wait until it cools Coolant level off.

  • Page 99: Brake Fluid Level Check

    • Make sure that the fluid level in the Brake fluid level check WARNING reservoir is above the “MIN” reference mark: Front brake MIN = minimum level • Rest the vehicle on its stand. • Turn the handlebar completely to the MAX = maximum level AVOID PROLONGED AIR EXPOSURE right, so that the liquid contained in the...
  • Page 100 TRAPPED IN THE SYSTEM. brake fluid tank (2). HAVE THIS PROCEDURE PERFORMED Authorised Aprilia Dealer. • Top up the reservoir with recommended brake fluid to above the minimum level Rear braking system marking "MIN". • Once topping up is complete, replace •...

  • Page 101: Battery

    THIS PROCEDURE • Unscrew and remove the screw (3) from PERFORMED Authorised the negative terminal (-). Aprilia Dealer. • Top up the reservoir with recommended brake fluid to above the minimum level marking "MIN". Battery • Once topping up is complete, replace the gasket and screw the tank cover back on.

  • Page 102: Installing A New Battery

    • Put the battery away on a level surface, UPON REFITTING, CONNECT THE in a cool and dry place. LEAD TO THE POSITIVE TERMINAL (+) FIRST AND AFTERWARDS THE LEAD • Reposition the rider and passenger TO THE NEGATIVE TERMINAL (-). saddles on the vehicle.

  • Page 103: Charging The Battery

    tightening the screw (3) to a torque of SETTINGS AND PARAMETERS FOR 4.5 ± 0.5 Nm (3.32 ± 0.37 lbf ft). CHARGING LEAD BATTERIES: Normal recharge - Electric current: 1,0 A - Time: 8-10 hours Quick charge - Electric current: 10 A - Time: 1 hour Charging the battery The battery may be charged with the...

  • Page 104: Fuses

    (4) is broken. OVERLOAD. CONTACT AN authorised • Before replacing the fuse, find and If the battery is still on the vehicle, aprilia Dealer. solve, if possible, the reason that disconnect the cables from the terminals. caused the problem. To check:...
  • Page 105 • If the fuse is damaged, replace it with AUXILIARY FUSES DISTRIBUTION AUXILIARY FUSES DISTRIBUTION one of the same current rating. A) 5A fuse G) 2A fuse Rear position, horn, Positive key-on licence plate light power (optional) B) 2A fuse Positive key-on H) 10A fuse...
  • Page 106 AUXILIARY FUSES DISTRIBUTION O) 5A fuse Anti-theft preparation power supply, OBD2 power supply, AMP power supply (optional) P) 7.5A fuse Cooling fan power • Remove the three central fixing screws • Remove the left fairing from the vehicle. feed (3). Q) Spare fuses MAIN FUSE To access the main fuse, remove both...

  • Page 107: Bulbs

    (1); TIMES. THE HEADLAMP UNIT, CONTACT AN • one high beam headlight module (2); Official Aprilia Dealer. The main fuse is located behind the left hand side fairing of the motorcycle, under the rider Headlight adjustment saddle.
  • Page 108 to intercept the register (1) of the BE REACHED WITHOUT REMOVING left headlamp. Turn adjuster COVERS THEMSELVES, CLOCKWISE to RAISE the light beam, SHOWN IN THE FIGURES. or COUNTER-CLOCKWISE to LOWER COMPLIANCE WITH LOCAL LEGAL REQUIREMENTS, SPECIFIC PROCEDURES MUST BE FOLLOWED WHEN CHECKING LIGHT...

  • Page 109: Rear Light Assembly

    ON PUBLIC ROADS WITH THE REAR LIGHT REMOVED, CHECKED AND, IF CORRECT. NECESSARY, REPLACED, TAKE THE VIEW MIRRORS REMOVED. VEHICLE TO AN Official Aprilia Dealer. Rear light assembly Front and rear disc brake Rear-view mirrors Do not ride your vehicle with worn or...
  • Page 110 THE PERFECT OPERATION OF THE valid for both braking systems. BRAKES AND FOR THE NORMAL PERIODIC CHECK, CONTACT Official Aprilia Dealer BEFORE RIDING ATTENTION THE VEHICLE. • Carry out a visual inspection of brake disc and pads as follows: PAY UTMOST ATTENTION TO THE...

  • Page 111: Vehicle Inactivity

    • Cover the vehicle (do not use plastic or even one of the wear indicators is no longer waterproof materials). visible), contact an Official Aprilia Dealer Proceed as follows: to replace all the brake pads. AFTER STORAGE •...

  • Page 112: Vehicle Cleaning

    • Always clean off any smog and IN CASE OF DISCOLOURATION OF pollution residue, tar stains, insects, bird THE SILENCER, APPLY FINISHING droppings, etc. from the bodywork. POLISH WITH A SOFT CLOTH. REMOVE THE PLASTIC BAG FROM • Avoid parking the vehicle under trees. In THE END OF THE SILENCER.
  • Page 113 BETWEEN THE OUTSIDE AND THE THE PAINTWORK IF IT DRIES BEFORE INSIDE AND DOES NOT INDICATE BEING RINSED OFF. A FAULT OF THE FRONT LIGHT ASSEMBLY. FAILURE TO COMPLY WITH THESE INDICATIONS MAY LEAD, IN CERTAIN WARNING CASES, VARIATION To remove dirt and mud accumulated on THE TONALITY OF THE TREATED painted surfaces, wet the soiled areas SURFACE AND CONSEQUENTLY THE...

  • Page 114: Transport

    CHAIN EXCEEDING 5% (NEUTRAL SOAP, NECESSARY. TO CHANGE THE DRIVE DEGREASING DETERGENTS CHAIN, CONTACT Authorised ALCOHOL). Aprilia Dealer, WHICH WILL BEFORE TRANSPORTING PLEASED TO PROVIDE YOU WITH DRY THE SADDLE WELL AFTER VEHICLE, CAREFULLY EMPTY THE QUICK AND THOROUGH SERVICE.

  • Page 115: Chain Clearance Check

    Rest the vehicle on the side stand. ANY WORK ON THE DRIVE CHAIN • Select neutral. MUST PERFORMED • Check that the vertical oscillation of the Authorised Aprilia Dealer. lower chain strand, measured on the sprocket axle at 302.5 mm (11.91 in)

  • Page 116: Checking Wear Of Chain, Pinion And Sprocket

    • excessive wear. VEHICLE HAVE THE CHAIN REPLACED BY AN • Missing sealing rings. Authorised Aprilia Dealer. IMMEDIATELY AFTER LUBRICATING • excessively worn or damaged front or THE CHAIN SINCE THE LUBRICANT rear sprocket teeth. WOULD BE SPRAYED OUT AND...

  • Page 117: Technical Data

    RS 457 CHAPTER 05 Technical data...

  • Page 118: Data

    Engine Engine Data Engine revs at Coolant pump 10700 +/- 100 rpm Centrifugal Dimensions and mass maximum speed bearingless aspirating pump Max. length 1960 mm (77.17 in) Clutch Multi plate with integrated clutch with aluminium gasket Max. width (at 795 mm (31.30 in) mechanical control handlebar) lever on left side...
  • Page 119 52 mm (2.05 in) wire) with fixed length intake Electronic control systems trumpets. 1 dynamic Brakes intake. a-PRC system (Aprilia Selectable Front Performance Ride Ø 320 mm (12.60 multimap. Control) which in) disc, four-piston includes: caliper - Ø 28 mm (engine (1.10...
  • Page 120 Brakes Tyres Functions: Headlamp/Tail light/ Licence plate light Rider + Passenger: Rear Disc Ø 2.2 bar (220 KPa) Turn indicators (8.66 (31.91 PSI) in), single-piston Rear running light / floating caliper - Ø brake light 34 mm (1.34 in) - Electrical system pump with separate Number plate light...

  • Page 123: Spare Parts And Accessories

    RS 457 CHAPTER 06 Spare parts and accessories...

  • Page 124: Warnings

    ANTI-THEFT DEVICE Warnings WELL LEAVING BEFORE STARTING THE VEHICLE PIAGGIO GROUP SELLS ITS OWN SERIOUSLY DAMAGE ATTENTION LINE ACCESSORIES, WHICH COMPONENTS, COMPROMISE THE ARE APPROVED FOR USE WITH CORRECT FUNCTIONING OF THE PIAGGIO VEHICLES AND COVERED VEHICLE AND USERS' SAFETY. PIAGGIO WARRANTY.

  • Page 125: Scheduled Maintenance

    RS 457 CHAPTER 07 Scheduled maintenance...

  • Page 126: The Value Of Service

    UNEVEN GROUND SEVERE original Aprilia spare parts are essential to maintain the validity of the warranty. INDIVIDUAL USE. factors for the reliability of your vehicle! See the "Warranty Conditions" for all other...
  • Page 127 Km x 1000 (mi x 1000) 1 (0.6) 6 (3.7) 12 (7.5) 24 (15) 36 (22.5) 48 (30) MONTHS MONTHS Engine oil filler plug O- ring Flywheel cover cap O- Ring Fork plug O-ring Motorcycle set up Spark plug Drive chain (2) Clutch cable Front sprocket - rear sprocket - Chain slider...
  • Page 128 Km x 1000 (mi x 1000) 1 (0.6) 6 (3.7) 12 (7.5) 24 (15) 36 (22.5) 48 (30) MONTHS MONTHS Engine oil discharge plug aluminium gasket Coolant drain screw aluminium gasket Spark plug shanks gasket Cooling system Brake systems Safety switches (stand, stop, clutch, extra negative stroke, gas control)

  • Page 129: Recommended Products

    • C: CLEAN • R: REPLACE • A: ADJUST • L: LUBRICATE • (1) Check and clean and adjust or replace, if necessary, before every journey. • (2) Check and clean, adjust or replace if necessary every 1,000 km (621.37 mi). •...
  • Page 132 This publication may not include all versions and variants relating to each individual country. The Aprilia trademark is the property of Piaggio & C. S.p.A. ©...

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