Related Manuals for AERZEN GMa
Summary of Contents for AERZEN GMa
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Page 1: Front Page
Vacuum Rotary piston blower stage Operating instructions - GMa / GLa / GMb / GLb - G4-011 U EN 2000032706 10-2016 G4-011 U EN Translation of the original instructions... -
Page 2: Note On Information Sheet
Die INFO-Seite ist vor der Inbetriebnahme durchzulesen. Dort evtl. vermerkte Hinweise und Änderungen sind durchzuführen. Read the INFORMATION sheet prior to commissioning. Possible notes and changes indicated herein are to be effected. La page INFO est à lire avant la mise en route. Y apporter éventuellement des annotations et modifications. -
Page 3: Overview Of Contents
Konformitäts-Erklärung D e c l a r a t i o n o f C o n f o r m i t y C e r t i f i c a t c o n f o r m i t é EG-Verklaring van over-een- s t e m m i n g v o o r m a c h i n e s Declaración de conformidad... - Page 4 G4-011 U EN Translation of the original instructions...
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Page 5: Declaration Of Conformity
Fax: +49 5154 81-9191 Phone: +49 5154 81-0 E-mail: info@aerzener.de Fax: +49 5154 81-9191 Internet: www.aerzen.com E-mail: info@aerzener.de Reherweg 28 Internet: www.aerzen.com 31855 Aerzen, Germany Reherweg 28 31855 Aerzen, Germany Product Designation Type Serial no. Order no. Year of manufacture We hereby declare that the above product complies with all applicable provisions of the Machinery Directive 2006/42/EC. -
Page 6: Note On Spare Parts
Indicamos expresamente, que aquellos repuestos y/o accesorios no suministrados por nosotros no están comprobados ni homologados por Aerzen. Su montaje, así como su utilización pueden tener incidencia en las características prefijadas de la instalación. Por lo tanto no asumimos garantía ni responsabilidad alguna sobre éstas piezas y de los eventuales daños posteriores y/o alteraciones de las calidades y prestaciones... -
Page 7: Performance Data
Aerzener Maschinenfabrik Leistungsdaten Performance data G4-011 U EN G4-011 U EN Translation of the original instructions Translation of the original instructions... -
Page 8: List Of Spare Parts
Bitte richten Sie Ihre Bestellung, an die für Sie zuständige Aerzener Vertretung / -Gesellschaft. Abruf unter (++49) 0 51 54 81 192 Please send your ordering to the Aerzen representation / -company responsible for your country. Fax polling ++49 (0) 515481192... - Page 9 Notizen note G4-011 U EN Translation of the original instructions...
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Page 10: Wearing And Spare Parts Drawings
Vakuumpumpe / vacuum pump Verschleißteilzeichnung / Wearing parts drawing Diese Abbildung ist eine Beispiel-Darstellung und dient der Ersatzteilbestellung. Abweichungen zu der ausgelieferten Maschine sind möglich. Detaillierte Informationen enthält die auftragsbezogene Zeichnung. This figure is an example-presentation and serves for spare part order. Deviations to the machine supplied are possible. - Page 11 Vakuumpumpe / vacuum pump Verschleißteilzeichnung / Wearing parts drawing Diese Abbildung ist eine Beispiel-Darstellung und dient der Ersatzteilbestellung. Abweichungen zu der ausgelieferten Maschine sind möglich. Detaillierte Informationen enthält die auftragsbezogene Zeichnung. This figure is an example-presentation and serves for spare part order. Deviations to the machine supplied are possible.
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Page 12: Table Of Contents
Contents Front page ..................1 Note on information sheet ............2 Overview of contents ..............3 Declaration of conformity ............4 - 5 Note on spare parts ..............6 Performance data ...............7 List of spare parts ..............8 - 9 Wearing and spare parts drawings ........10 - 11 Contents ...................12 Suitability/General information .........13 Operator's obligations ........ -
Page 13: Suitability/General Information
Suitability/General information The German version of these operating instructions is the “Original instructions”. Any version in a language other than German is a “Translation of the original instruc- tions”. Aerzener rotary piston machines are suitable for the oil-free conveyance of air and neutral gases, as well as for use in special applications in industrial high vacuum technology. -
Page 14: Operator's Obligations
Operator's obligations The machine is used in industrial environments. The machine operator must therefore meet the legal obligations regarding occupational safety. In addition to the safety instructions in this manual, the safety, occupational safety and environmental protection regulations for the machine's field of application must be observed. - Page 15 The machine is suitable only for indoor installation. If the machine is installed outdoors, it must be equipped with an acoustic hood. • Operate flange-mounted motors only in conjunction with the AERZEN connector. Observe screw tightening torques! Thread size Strength class 8.8 /...
- Page 16 • • Warning! Risk of injury from unsuitable and incorrectly installed drives. Provide and use only suitable drives in accordance with AERZEN requirements. Drives must be designed for this machine and installed properly. • DANGER! Mortal danger from electric current! Contact with live parts presents immediate mortal danger from electric shock.
- Page 17 • Caution! Operation without sensors presents the risk of injury and property damage. In order to guarantee the working pressures, never operate the machine without sensors or pressure and temperature switches. • Caution! Risk of injury and property damage due to disregarding the operating data. Disregarding the operating data can lead to unforeseen situations that put people in danger.
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Page 18: Construction, Function
Construction, function Blower stage: The blower stage is supplied as a fully assembled unit. The following additional work must be carried out: • Correct installation/assembly in the relevant unit/system • Connect the conveying pipes. • Check lubricating oil level. • Top up oil level if necessary. - Page 19 Starting strainer: It is to be ensured the intake gas is free of dirt and impurities to ensure the reliable operation of the blower stages. In the case of intake from a pipeline, the usage of a starting strainer is recommended. The degree of contamination or the specifications in the maintenance schedule deter- mine when the starting strainer is to be cleaned or replaced.
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Page 20: Precautions
Due care to be taken before and during operation CAUTION! Identifies all hazardous situations WARNING ! Indicates direct risk to personnel. Upon arrival/receipt, the rotary piston machine is to be checked against the delivery and order documentation for both damage sustained in transit and completeness. Work safety regulations, safety information and operating instructions must all be observed. - Page 21 • Do not operate the machine if electrical, mechanical or hydraulic connections are defective or missing. • Do not operate the unit if protective equipment such as the belt guard, coupling guard, valves, etc., is defective or missing. • It is expressly prohibited to operate the rotary piston machine without appropriate protective equipment or safety devices.
- Page 22 properly connected. • Do not operate the unit with an open intake or discharge nozzle, as rotary piston machines are positive displacement machines which present a risk of injury in the area around the conveying chamber. • Only suitable tools that correspond to the respective standards and design of the bolts, nuts and screwed connections must be used.
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Page 23: Inappropriate Operation
INAPPROPRIATE OPERATION • Installation on inclined and/or sloping foundations • Failure to observe the operating data. • Failure to observe the maintenance intervals • Incorrect direction of rotation • Switch-on - During coast-down - During reverse rotation • Impermissible pressure increase •... -
Page 24: Transport/Installation
Transport / Installation / Assembly When transporting the machine, the following key points must be observed: • Do not expose the blower to impact loads. • Transport the blower using a crane, fork-lift truck, lift trolley or similar. • Only suspend the blower as shown in the sketch. •... - Page 25 • The following standard installation conditions must be observed: Ambient temperature -10°C to 40°C Rel. air humidity Chemical-free atmosphere • Check that the rotary piston machine can run easily. Sluggishness indicates the presence of distortion or foreign bodies. • To avoid electrostatic charging of the units, the motor, acoustic hood and base frame must be earthed via the connections provided.
- Page 26 • Check that the blower can run easily following installation. Sluggishness indicates the presence of foreign bodies inside the conveying cham- ber or distortion. • Take noise protection into consideration. Piping and foundations may be stimu- lated into producing natural vibrations and the associated sound emissions. •...
- Page 27 Piping • When installing the piping on the intake side, ensure that it is clean. Foreign bodies and dirt will damage the blower. • Any piping that is to be connected must be carefully cleaned and must be free from foreign bodies. •...
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Page 28: Commissioning
Commissioning Install and assemble the blower stage in accordance with these instructions. Assemble the driving elements correctly. CAUTION! Do not establish any connection with the driving motor yet. On first commissioning Fill empty machines with lubricating oil. Check lubricating oil level and correct if necessary. Check that the oil filling plug and the drain valve are seated securely and do not leak. - Page 29 Check the direction of rotation. See the red direction arrow plate on the blower. There must not be any V-belts on the motor pulley/the drive coupling between the blower and motor must not be connected. Briefly start the drive motor (approx. 1 - 2 seconds). Also observe the instructions provided by the electronics supplier/system manufacturer.
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Page 30: Operating Information For Starting At Operating Pressure
Operating information on starting at operating pressure Starting at operating pressure (medium vacuum): After shut down at operating pressure, it is recommended to only re-start Aerzener vacuum blowers after prior venting of the machine. Otherwise there is a risk that the internal shaft sealing ring will be damaged. Shutting down at operating pressure results in the breakdown of the lubricating film under the sealing lip as a result of the high contact pressure between sealing lip and shaft sleeve. - Page 31 Profile 16: Profile 17: Heated vacuum blower wHV In the case of this version in the sizes GMa 12.5 to 13.f7 the double-walled cylinder and in the sizes GMb 14.9 to 17.15 the double-walled side plates are filled with heat- ing agent.
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Page 32: Shutting Down/Taking Out Of Operation
Switch off / shutdown • Switch off is effected via the power switch on the motor. • To shut the unit down completely the fuses must be removed after the blower has come to a standstill. The valves on the conveying pipes must be closed. Avoid possible entry of condensate into the blower stage. -
Page 33: Frequency Converter Operation
Frequency converter operation • If the electric motor is driven by frequency converters, we strongly recommend using an engine throttle and power choke. These are specifically designed for the frequency converter and filter dangerous harmonics from the drive current. Damage to the motor winding can be prevented by improving the electromagnetic compatability of the system and reducing reactions of the frequency converter in the current. -
Page 34: Maintenance
Maintenance Maintenance is to ensure that all functions are maintained or that they can be restored after a breakdown. Maintenance includes specifications about inspection, service and repairs. Maintenance includes instructions for trained and qualified personnel. If anything is unclear consult Aerzener customer service. During inquiries please state: •... -
Page 35: Maintenance Schedule
Maintenance schedule Whenever work is carried out on the rotary piston machine, it must be switched off and isolated from the electrical mains supply. Failure to observe this point could result in injury or damage. To ensure a long service life and optimum operating conditions, various steps should be taken. These include observance of the maintenance operations and intervals specified in this table. -
Page 36: Lubricating Oil Specification
Recommended lubricating oil / GMa / GLa / GLb / GMb / (GM / For the lubrication of the vacuum rotary blower, lubricating oils with the following properties are to be used: Lubricating oil for oil chambers Highly ageing-resistant mineral oils or fully synthetic oils (not ester-based oils) with good, natural corrosion and ageing protection. - Page 37 Lubricating oil in case of conveying oxygen Lubricating oil manufacturers Oil types SOLVAY SOLEXIS Fomblin YLVAC 25/6 Table 002 Lubricating oil for sealing ring housing The sealing ring housing incl. the transparent reservoir are filled in the factory. Nevertheless, the oil level is to be checked and corrected, if necessary. SOLVAY SOLEXIS Fomblin YLVAC 25/6 Lubricating oil in case of conveying helium Lubricating oil manufacturers...
- Page 38 Lubricating oil volumes Oil filling, in approx. litres / gear side and drive side GL ... GM ... Blower type Intake from the side Intake from above/ below 10.0 10.1 11.3 11.4 12.5 12.6 13.f7 13.8 14.9 15.10 15.11 11.5 16.12 16.f13 16.13 12.0 17.15 18.5...
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Page 39: Lubricating Oil Volumes
Filling oil chambers with lubricating oil / GMa / GLa / GLb / GMb • The oil drains (c) must be sealed closed. Ensure the valves or sealing plugs are correctly seated! • Open the oil fillers (b). • Fill with oil. Fill to bottom part of the sight glasses. - Page 40 Lubricating oil level as per lubricating oil recommendation Blower type Lubricating oil level indication GMa 10 - 13 1/2 sight glass height GLa 10 - 13 2/3 sight glass height GMb 14 - 17 1/2 sight glass height GLb 14 - 17...
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Page 41: Filling Transparent Reservoir With Lubricating Oil
Transparent reservoir / - for oil level monitoring fill with lubrication oil Transparent reservoir installation Depending on the version, the reservoir is also supplied as a „loose accessory“ and must be fitted before filling. For this purpose the sealing plug in the connection tube is to be removed and the transparent reservoir screwed in with a sealing ring. - Page 42 Oil level monitor for flammable, toxic and/or explosive gases ATEX application, operation in explosive atmospheres (surrounding area) For the conveying of flammable, toxic and/or explosive gases, the drive shaft seal is factory-fitted with an oil level monitor. All components must be provided and correctly installed according to the following illustration.
- Page 43 Oil level monitor for flammable, toxic and/or explosive gases Non-ATEX application For the conveying of flammable, toxic and/or explosive gases, the drive shaft seal can be factory-fitted with the following oil level monitor. Factory installation If this oil level monitor is not part of the extent of supply, the operator is under an obligation to install an oil level monitor.
- Page 44 The level monitor is used to make sure that the compulsory maintenance intervals for the drive shaft seal are adhered to. It prevents the seal from running dry, wearing out and leaking due to insufficient maintenance. Possible consequences of leaking: - escape of gas and formation of explosive gas mixtures.
- Page 45 Venting the sealing ring housing The sealing ring housing must be vented during filling. Venting the transparent reservoir up to year of manufacture. . . - 05.1998 For blowers supplied with transparent reservoirs (oilers) item no. 117502 (applicable up until May 1998), the sealing chamber must be vented as follows. A hose, Ø...
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Page 46: Sealing Ring Housing
Sealing ring housing Air-cooled sealing ring housing The usage of an air-cooled sealing ring housing is recommended under the following operating conditions: Ambient temperatures below / equal to 25°C Operation without acoustic hood Adequate ventilation in the area of the sealing ring housing No additional sources of heat near the sealing ring housing, E.g. - Page 47 Requirements on the water cooling: - Water pressure max. 6 bar. - Water inlet temperature max. 35 °C. - Water outlet temperature max. 50 °C. - ΔT to be set between inlet and outlet: min. 4K. - If a pipe cross-section reduction is necessary the water outlet side is to be regulated.
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Page 48: Drive, Belt Drives, Couplings
Drive, belt drives, couplings • Before installing the driving elements, clean the shaft journals to remove the pre- serving oil. • Gently break off (debur) any sharp edges on the drive shaft, coupling or belt pul- ley. • Push the coupling/belt pulley onto the shaft journal using a fixture, threaded rod... CAUTION! The maximal distance allowed between the belt pulley and the housing cover is 10 mm. - Page 49 e = Distance between pulley centres E = Depth of indentation per 100 mm distance between pulley centres = Strand depth of indentation f = Test force · Depth of indenta- Depth of indenta- Test force f per Diameter tion tion Profile V-belt...
- Page 50 Drive coupling/alignment notes Whenever work is carried out on the drive coupling, the machine must be taken out of operation and correctly isolated from the mains supply. Measures must be implemented to prevent the machine from starting up/being operated. Caution: The coupling is potentially dangerous and can sever and/or crush body parts.
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Page 51: Vacuum Blower With Pre-Inlet
Vacuum blower with pre-inlet Type ...10 - ...21 mHV On these Positive Displacement Blower types (Type ... mHV) the conveying chamber is connected to the discharge side by means of a pre-inlet. The conveying medium is to be cooled before entering the pre-inlet. Consequently cooled gas enters the conveying chamber during blower operation, arranges for cooling and keeps the discharge temperature within its limits. - Page 52 Malfunction / Possible cause / Remedy Repairs on positive displacement blowers must be carried out only by aut- horized and qualified personnel. Improper repairs can lead to considerable damage for the user / persons. Malfunction Faults Possible Remedy . . . What to do, Causes . .. when . . ? ...
- Page 53 Malfunction Faults Possible Remedy . . . What to do, Causes . .. when . . ? ... the side of belt • V-belt is worn • Replace belt vibrates? • Belt not properly aligned • Check and correct if necessary ...
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Page 54: Repairs
Spare parts - overview For effective and durable use of the rotary piston machine, there follows a list of com- ponents necessary for maintenance, an inspection or a repair. The components are grouped by expected life into three spare part versions. 1.) Maintenance •... -
Page 55: Recycling
Recycling / Disposal • All waste products are to be disposed of or treated not harmful to the environment. • Used lubricants are to be disposed of properly. • Contaminated components and auxiliary material are to be packed and decontaminated. G4-011 U EN Translation of the original instructions... - Page 56 G4-011 U EN Translation of the original instructions...
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Page 57: Information Sheet
INFO - SEITE Information sheet Page infos Info - bladzijde PaginaInformativa Beachten Sie bitte auch den Datenanhang "Mechanische Belastbarkeit" Please refer the data sheets "Mechanical load limits" 4TG-3381 / 4TG-3382 / 4TG-3522 / 4TG-3523 / Gegenüber Darstellungen und Angaben dieser Betriebsanleitung sind technische Änderungen, die zur Verbesserung der Drehkolbenmaschinen notwendig werden, vorbehalten. - Page 58 16912 20.02.06 Hage Aerzener 16618 08.03.01 Jahns 4TG - 3381EN sheet: Maschinenfabrik GmbH 16322 17.06.98 Jahns D-31855 Aerzen 16213 25.09.97 Jahns sheets Cond.. Date Name Origin.: 4TG-3381.PRE Replacement for : Replaced by : Modification G4-011 U EN Translation of the original instructions...
- Page 59 29.09.97 Nissen at V-belt drive Aerzener 16618 08.03.01 Jahns 4TG - 3382 EN sheet: Maschinenfabrik GmbH 16322 17.06.98 Jahns D-31855 Aerzen 16213 25.09.97 Jahns sheets Cond. Modification Date Name Origin. 4TG-3382.PRE Replacement for : Replaced by: G4-011 U EN Translation of the original instructions...
- Page 60 Mechanical load limits of the mHV-blowers Bearb. 15.05.84 Jahns Nissen Gepr. 15.05.84 at directly coupled speeds Aerzener 4TG - 3522 EN sheet: Maschinenfabrik GmbH D-31855 Aerzen 16618 08.03.01 Jahns sheets Modification Date Name Origin. 4TG-3522.PRE Replacement for: Replaced by : G4-011 U EN...
- Page 61 Jahns Nissen Gespr. 15.05.84 at V-belt drive Aerzener 4TG - 3523 EN Blatt: Maschinenfabrik GmbH 16618 08.03.01 Jahns D-31855 Aerzen Blätter Änderung Datum Name Urspr. 4TG-3523 Ers. für 4TG-3435: Ers. durch : G4-011 U EN Translation of the original instructions...
- Page 62 Aerzener Maschinenfabrik GmbH Reherweg 28 31855 Aerzen Postfach 1163 31849 Aerzen Telefax 0 51 54 / 81-191 e-mail info@aerzener.de undenservice 0 51 54 / 81-7529 erzener nternational ental B.V. www.airental.nl phone +31 (0) 26 44 64 723 Telefax +31 (0) 26 44 63 570 e-mail info@airental.nl...
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