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Workshop manual 7087- 89 Chassis and counterweight The chassis is a welded construction. 1 - SKS (8x) M24 x 180 8.8 660 Nm The chassis and counterweight are bolted together 2 - SKS (2x) M24 x 65 660 Nm with 8 hexagon bolts (1) M24x180. 3 - SKS (12x) M24 x 50 10.9 939 Nm Bolt tightening torque(1) : 660 Nm...
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Workshop manual 7087- 89 Jacking up the vehicle Attention! Before jacking up the vehicle, apply the parking brake! The fork truck must be jacked up for various maintenance work. When jacking up the fork truck, suitable measures must be taken to prevent the truck slipping or tilting, e.g.
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Workshop manual 7087- 89 Steering axle Table of contents Page Technical service data Steering axle design Removing the steering axle Fitting the steering axle Removing the wheel hub Fitting the wheel hub Adjusting the steering angle Checking the steering angle Removing the stub axle Fitting the stub axle Greasing the running axle...
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Workshop manual 7087- 89 Steering axle Technical service data ° 2 ± ° ° n i l x i f e i f e i f e i f . t n...
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Workshop manual 7087- 89 Steering axle Steering axle design The steering axle is mounted with 2 buffer elements on the counterweight. The stub axles are supported in taper roller bearings in the axle body. Steering limitation takes place via stop bolts in the stub axle.
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Workshop manual 7087- 89 Steering axle Removing the wheel hub Axle body Stub axle Radial seal Taper roller bearing Wheel hub Wheel cap 8 Hexagon nut Washer 10 Taper roller bearing 11 Wheel bolt 12 Nut - Loosen the nuts (12) and remove the wheel. - Remove the dust cap (7).
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Workshop manual 7087- 89 Steering axle Checking the steering angle The steering angle “a“ must be 80° - 82°. To facilitate measurement, the supplementary angle “b“ can be used. It must be 98° - 100°. ATTENTION: It must be ensured that the steering angle is clearly limited by the stop bolts (1).
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Workshop manual 7087- 89 Steering axle Fitting the stub axle 1 Hexagon nut Washer King pin Plug Stub axle Spacer 7 Scraper ring 8 Taper roller bearing Spacer 10 Taper roller bearing 11 Scraper ring 12 O-ring 13 Spacer 14 Bolt - Fit the spacer (9) in the stub axle.
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Workshop manual 7087- 89 Steering axle Removing the tie rods The steering axle has two tie rods, which are seated between the steering cylinder and the two stub axles. 1 Stub axle 2 Piston rod 3 Seals 4 Pins 5 Bolts 6 Tie rod 7 Ball socket - Remove the pins (4)
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Workshop manual 7087- 89 Steering axle Removing the steering cylinder – Remove the tie rods. – Unscrew the hydraulic connections and mark. ATTENTION: Hydraulic oil discharges – Loosen the four fixing bolts (1). Fitting the steering cylinder – Tighten the fixing bolts (1). Tightening torque: M = 1050 Nm –...
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Workshop manual 7087- 89 Wheels and tyres...
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Workshop manual 7087- 89 Steering Table of contents Page Technical data Mode of operation Functional description Steering column Steering unit Priority valve Steering cylinder...
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Workshop manual 7087- 89 Technical service data – y t i e i l...
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Workshop manual 7087- 89 Steering Mode of operation supplied to the steering appropriate to the respective The vehicle has power assisted steering based on steering speed, independent of the load in the steering the load sensing (LS) principle and acts on the steering cylinder (7) at the steering axle.
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Workshop manual 7087- 89 Steering column/Steering unit Steering column adjustment The incliniation of the steering column can be infinitely adjusted within a range of about 10° after loosening the grip screw (2) (turning anticlockwise). After adjusting the steering column to the required position, it must be relocked by tightening the grip screw.
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For replacement of the lip seal and dust seal, special tools of Messrs Danfoss are required. – To stem union leaks at the steering unit connections, seals are available from STILL Spare Parts Service. However, the connection tightening torques should previously be checked.
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