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Summary of Contents for Enerpac BTW500
- Page 1 Operation and Maintenance Manual Battery Torque Wrench Models BTW500, BTW1000, BTW2000, BTW3000, and BTW6000 Document Number: L4809 Document Revision: C Issue Date: 29-APR-2024 Language: English To reduce the risk of injury, user must read and understand this document before use.
- Page 2 Refer to the battery torque wrench nameplate for the product model number, serial number and other applicable information. Use the serial number to lookup additional information on individual tools including the date of manufacture on enerpac. com or the Enerpac Connect mobile app.
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Page 3: Table Of Contents
CONTENTS PAGE SAFETY ..............................4 COMPLIANCE ............................6 TECHNICAL PRODUCT DATA ........................7 FEATURES AND COMPONENTS ......................9 DESCRIPTION ............................9 BATTERY ..............................10 OPERATION ............................. 10 STORAGE ..............................11 PART LIST ..............................12 L4809_c... -
Page 4: Safety
/ or damage to other property. used outdoors, but should be brought inside in the Enerpac cannot be responsible for any damage or injury event of rain or other moisture. from unsafe use, lack of maintenance, or incorrect operation. - Page 5 Make sure all labels and decals are legible and securely 1. Lead from lead-based paints. affixed to the torque wrench. If worn or missing, obtain replacements from Enerpac. 2. Crystalline silica from bricks and cement and other masonry products. 1.5 State of California Proposition 65 3.
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Page 6: Compliance
Battery Torque Wrench Models BTW500, BTW1000, BTW2000, BTW3000, and BTW6000 Enerpac declares that the model battery torque wrench has been tested and conforms to applicable standards and are approved to carry the CE, RCM, UKCA and TUV certification marks. NOTICE For all torque wrench, a copy of the product’s EU Declaration of Conformity is enclosed with each shipment. -
Page 7: Technical Product Data
3.0 TECHNICAL PRODUCT DATA 3.1 Dimensions Figure 1: Dimensions Torque Wrench BTW500 BTW1000 BTW2000 BTW3000 BTW6000 Model Height A (w/ battery) 10.57 10.54 10.54 10.76 11.38 (in) Height A (w/ battery) 268.48 267.67 267.67 273.18 289.05 (mm) Length B (in) 7.65... - Page 8 • North America, Europe and Australia: Charger includes battery charger and the AC power cord for use in the selected region. Power cord is permanent. • CAS chargers can operate with Enerpac CAS batteries and all other CAS batteries. *EC181BQC - ENERPAC Quick Charger 18V - 120VAC Plug.
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Page 9: Features And Components
5.0 DESCRIPTION 5.1 Receiving Instructions Visually inspect all components for shipping damage. The Enerpac Battery Torque Wrench (BTW) offers a Shipping damage is not covered by warranty. If shipping cordless operation for high torque applications. Designed damage is found, notify carrier at once. The carrier is... -
Page 10: Battery
To ensure compatibility and proper operation, NOTICE Note: When changing the measurement unit, the use only the specified Enerpac Lithium-Ion battery with torque setting will reset to the lowest possible the torque wrench. value. -
Page 11: Storage
Pressing the trigger, connects battery power to the torque cess wrench motor control circuit. Releasing the trigger switch disconnects battery power to the motor control circuit. Your personnel can be trained by your Enerpac Representative or Distributor on use of this product if so desired. Tightening •... -
Page 12: Part List
PART LIST Only qualified technicians should service the components. For repair service, contact your Enerpac authorized service center. 9.1 Handle Adaptor Kit NOTES: Torque to 16 in-lbs (180 Nm) Figure 5: Handle Adaptor Kit NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. - Page 13 9.2 Handle Repair Kit NOTES: Torque to 16 in-lbs (180 Nm) Figure 6: Handle Repair Kit NOTICE Tool does not requires calibration after any of these parts are replaced. 9.2.1 Table of Parts (Figure 6) Item Description Qty. Part Number Handle Repair Kit BTWHRK L4809_c...
- Page 14 Install the balls dry, without applying any oil or grease. Figure 7: TW500SR Gearbox Assembly NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. 9.3.1 Table of Parts (Figure 7)
- Page 15 Install the balls dry, without applying any oil or grease. Figure 8: TW1000SR Gearbox Assembly NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. 9.4.1 Table of Parts (Figure 8)
- Page 16 Install the balls dry, without applying any oil or grease. Figure 9: TW2000SR Gearbox Assembly NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. 9.5.1 Table of Parts (Figure 9)
- Page 17 Install the balls dry, without applying any oil or grease. Figure 10: TW3000SR Gearbox Assembly NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. 9.6.1 Table of Parts (Figure 10)
- Page 18 Install the balls dry, without applying any oil or grease. Figure 11: TW6000SR Gearbox Assembly NOTICE Tool requires calibration after any of these parts are replaced. Contact your local Enerpac representative for calibration services. 9.7.1 Table of Parts (Figure 11)
- Page 19 9.8 Accesories WARNING Failure to observe and comply with the following instructions could result in failure of the blank reaction arm (item 5) during use. Death or personal injury could occur. Property damage may also occur. • The blank reaction arm is NOT heat treated at the factory prior to shipment.
- Page 20 9.8.1 Table of Parts (Figure 12) Part Number Item Description Qty. BTW1000, BTW2000, BTW500 BTW6000 BTW3000 Reaction Arm, Straight, Double Screw DSATW DSATWS DSATWL Nylon Hex Nut Reaction Arm, Sliding Screw SLRATW SLRATWS SLRATWL Nylon Hex Nut Reaction Arm, Straight...
- Page 21 9.9 Cases 9.9.1 Table of Parts Item Description Qty. BTW500, BTW1000, BTW2000, BTW3000 BTW6000 Case DD9694530SR DD9738530SR L4809_c...
- Page 22 NOTES _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
- Page 23 NOTES _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
- Page 24 ENERPAC TOOL GROUP CORP N86 W12500 Westbrook Crossing Menomonee Falls, WI 53051, USA © 2024 Enerpac Tool Group, All Rights Reserved. www.enerpac.com...
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