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Summary of Contents for Enerpac S Series
- Page 1 S-Series Hydraulic L4105 Rev. C 11/19 Torque Wrench S1500X S3000X S6000X S11000X S25000X Instruction Sheet ENGLISH (EN)
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Page 3: Table Of Contents
Instruction Sheet S-Series Torque Wrenches • S1500X • S3000X • S6000X • S11000X • S25000X Index 1 Introduction ..............4 2 Safety . -
Page 4: Introduction
Delivery Instructions In the event any questions or concerns Upon delivery all components must be arise, contact Enerpac or a local Enerpac inspected for damage incurred during distributor for clarification. shipping. If damage is found the carrier If you have never been trained on high- should be notified at once. - Page 5 Safety Alert Symbols are used in • Be sure your workplace is safe. Follow conjunction with certain Signal Words the instructions in your workplace's that call attention to safety messages or standard operating procedures and be property damage messages and designate sure to observe all communicated safety a degree or level of hazard seriousness.
- Page 6 • Never attempt to connect or disconnect • Avoid striking the tool at any time, even hoses while the pump is on and/or the when it is not pressurized or under load. system is pressurized. Striking the tool could cause permanent damage to wrench components and may •...
- Page 7 • Be sure the reaction point is of a suitable • Never carry the wrench by its hoses. shape. If possible, use an adjacent nut or • Always use Enerpac pumps and hoses. bolt as a reaction point. • Always use Enerpac replacement parts.
- Page 8 Atmospheres not considered as a potential source of ignition. However, proper operation and In addition to the CE mark, the Enerpac maintenance of the tool is essential in S-Series torque wrenches carry the ATEX order to help ensure that no sparks are...
- Page 9 • Take extreme care to prevent the S-Series torque wrench from being dropped on the floor or onto any other metallic surface that might cause mechanical sparks at impact. Also, take every precation to prevent other tools (or other metallic objects) from dropping onto the S-Series torque wrench.
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Page 10: Assembly And Adjustments
3 Assembly and Adjustments 3.1 Overview and features (Fig. 1 or 2) Drive Shaft Drive Shaft Release Button 3A Hydraulic Swivel (standard) TSP300 Pro Series Swivel (optional) Advance hose connection Retract hose connection Reaction Arm Reaction Arm Latch Fig. 1 3.2 Drive Shaft WARNING Be sure that hydraulic pump is OFF and that hydraulic system is... - Page 11 3.3 To Select the Drive Direction (Fig. 3) • For tightening bolts, install the drive shaft in the location shown in Figure 4. • For loosening bolts, install the drive shaft on the opposite side of the wrench. 3.4 Hex Sockets WARNING Use only hex sockets designed for use with impact wrenches.
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Page 12: Operation
Serious personal injury could result. The tool is fitted with male and female 1/4 inch NPTF spin-on hydraulic couplings. Use Enerpac twin safety hoses only. Refer Fig. 7 to the table below. Enerpac hose... - Page 13 • Contact Enerpac for additional guidance if a suitable reaction point is not available. 4.2 Setting the Torque Adjust the pressure on the pump as necessary to set the torque. Refer to pump manufacturer's instruction manual. Refer to sections 6.2.1 through 6.2.4 of this manual for pressure-torque conversion information.
- Page 14 4.3.2 Using an Extended Reaction Arm counteract the force caused by operating (Fig. 10) the tool. • Position the foot (17) of the SRS Series • Follow instructions in Section 4.3.1. extended reaction arm (19) against a suitable reaction point (18). The reaction point will counteract the force caused by operating the tool.
- Page 15 4.3.5 Using the Angle Of Turn Indicator (Fig. 13, 14 and 15) The angle of turn indicator allows tightening to be performed using the amount of nut or bolt rotation as a guide. It is an optional accessory for all S-Series wrenches Use the angle of turn indicator as described in the following steps.
- Page 16 4.3.3 Nut and Bolt Loosening Information • Be aware that more torque is usually required to loosen a fastener than to tighten it. • Rusted fasteners (humidity corrosion) may require up to twice the torque required for tightening. • Fasteners that are corroded due to contact with sea water or chemicals will require up to two and a half times the torque required for tightening.
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Page 17: Maintenance And Troubleshooting
Full maintenance must be performed only • Clean all exposed components with a by an Enerpac authorized service center mild solvent. or a qualified and experienced technician. • Remove the drive shaft (H9) and release Recommended service intervals are: button assembly (H1). - Page 18 ✜ molybdenum disulphide grease NOTICE DO NOT apply grease to ratchet or to drive shoe teeth! Lubrication Points - Molybdenum Disulphide Grease: LP1 Bearing Surface LP5 Square Drive Bearing LP9 Rear Pocket Face LP2 Inner Surfaces LP6 Square Drive Bearing LP10 Pocket Upper Face LP3 Sideplate Inner Faces LP7 Front Faces...
- Page 19 • Clean all components with a mild solvent. See Fig. 25 • Inspect all parts for damage. Any for hydraulic damaged components must be coupling details. replaced. NOTICE Do not apply molybdenum Standard disulphide grease to the ratchet lever bore, Swivel or to the drive shoe teeth.
- Page 20 • Using an appropriate socket spanner, optional TSP300 Pro Series swivel, refer to unscrew and remove the piston locknut Enerpac instruction sheet L4119 for H21). To prevent the piston from rotating, additional swivel disassembly instructions. you may temporarily reinstall the ratchet lever (H4).
- Page 21 • Remove the seal (H18) from groove on • Lift the retaining ring (H16) away from piston (H17). the groove and out of the bore using a seal pick. • Clean all exposed components with a mild solvent. • Remove the cylinder bushing (H15) by placing a suitable drift through the front •...
- Page 22 5.3.5 Cylinder Bushing Installation, Models S1500X, S3000X, S6000X and S11000X only (Fig. 22, 23 & 24) NOTICE In the following steps, coat all O-rings and seals with silicone grease as installed. Be careful not to nick or cut O-rings and seals during installation. •...
- Page 23 • Apply Loctite 243 thread sealant to the threads of the piston locknut (H21). Install the locknut by hand, making sure that it has engaged the threads of the piston rod (H12). • Using an appropriate socket spanner, tighten the piston locknut (H21) to the proper torque for your wrench model: Torque (item H21) Model...
- Page 24 • Install two new O-rings (G) into the ports on the base of the swivel post (F). • Place the swivel post (F) on the wrench (H), making sure that hydraulic ports are aligned. Be careful that O-rings (G) do not drop out or become pinched or cut.
- Page 25 5.3.10 Drive Shaft Release Button Disassembly and Reassembly (Fig. 27) NOTICE Disassemble the drive shaft release button only if it is not operating properly or if it is worn or damaged. • Remove circlip (H1C). • Separate the button mechanism (H1A) from the retaining bushing (H1B).
- Page 26 5.4 Troubleshooting Symptom Cause Remedy Wrench does not Hydraulic coupling is Replace the coupling. advance or retract. damaged. Hydraulic coupling is Be sure that advance not connected. and retract hoses are connected at both pump and wrench. Check that all hose couplings are fully installed.
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Page 27: Technical Specifications
6 Technical specifications 6.1 Capacities, Dimensions and Additional Product Data (Fig. 28) Fig. 28 Model Number S1500X S3000X S6000X S11000X S25000X Drive Shaft inch Socket Size Range inch - 10 (smallest to largest) 15 - 50 20 - 100 41 - 155 41 - 155 60 - 255 Maximum Operating... - Page 28 6.2 Torque Settings 6.2.1 Metric System Torque Factor Calculation To set the torque, adjust the pump pressure according to the following calculation: Pump pressure (bar) = Torque (Nm) / Torque Factor S1500X S3000X S6000X S11000X S25000X Torque Factor Metric System: 2.8295 6.3370 12.0845...
- Page 29 6.2.3 Imperial System Torque Factor Calculation To set the torque, adjust the pump pressure according to the following calculation: Pump pressure (psi) = Torque (Ft.lbs) / Torque Factor S1500X S3000X S6000X S11000X S25000X Torque Factor Imperial System: 0.144 0.3225 0.615 1.1175 2.515 6.2.4 Imperial System Pressure/Torque Conversion Table...
- Page 30 Fig. 29 Dimensions and Specifications, SRS Series Extended Reaction Arm (Fig. 29) Wrench Max. Torque Dimensions in inch (mm) Model Model Number Number Ft.lbs lbs (kg)* 1,328 1,801 SRS151X 3.70 [94] 3.39 [86] 5.00 [127] 0.94 [24] 1.34 [34] 1.8 [0.8] S1500X 1,210 1,641...
- Page 31 Fig. 30 Dimensions and Specifications, SRA Series Short Reaction Arms (Fig. 30) Wrench Model Number S1500X S3000X S6000X S11000X S25000X SRA Reaction Arm Model Number SRA15X SRA30X SRA60X SRA110X SRA250X inch [mm] 2.66 [67.5] 3.15 [80.0] 3.60 [91.5] 5.02 [127.5] 6.24 [158.5] Dimensions inch [mm]...
- Page 32 Fig. 31 Dimensions and Specifications, RTE Series Reaction Tube Extensions (Fig. 31) Dimensions in inch [mm] Wrench Weight Model Model Number Number lbs [kg]* S1500X RTE15X 27.80 [706] 5.98 [152] 25.04 [636] 2.28 [58] 10.1 [4.6] S3000X RTE30X 28.86 [733] 5.98 [152] 25.47 [647] 2.24 [57]...
- Page 33 Fig. 32 6.6 Dimensions, SD Series Imperial Square Drives (Fig. 32) Wrench Model Number S1500X S3000X S6000X S11000X S25000X SWH Square Drive SD15-012 SD30-100 SD60-108 SD110-108 SD250-208 Model Number Square Drive Dimension X1 (in inches)
- Page 34 Dimensions, BSH Series Hex Sockets (Fig. 33) Metric Hex Sockets for Metric Hex Sockets Metric Hex Sockets Metric Hex Sockets S6000X and S11000X for S25000X for S1500X for S3000X Model Model Model Model Number Number Number Number BSH7519 BSH1019 BSH1536 BSH2565 BSH7524 BSH1024...
- Page 35 Dimensions, BSH Series Hex Sockets (Fig. 33 - Continued) Imperial Hex Sockets for S3000X Imperial Hex Sockets for S6000X and S11000X Model Model Model Model Number Number Number Number BSH1019 BSH10231 BSH15144 BSH15281 BSH10088 BSH10238 BSH1538 BSH15288 BSH10094 BSH10244 BSH15156 BSH1575 BSH1027 BSH10250...
- Page 36 Dimensions and Specifications, Metric SDA Series Allen Key Drives (Fig. 34) Use with Short Hex Size Nominal Dimension Wrench Allen Key Drive Reaction Arm Torque Model Dimension X2 Model Number: Model Number Number (see Section 6.4) Ft.lbs inch SDA15-14 2.60 SDA15-17 1,152 2.68...
- Page 37 Fig. 34 Dimensions and Specifications, Imperial SDA Series Allen Key Drives (Fig. 34) Use with Short Hex Size Nominal Dimension Wrench Allen Key Drive Reaction Arm Torque Model Dimension X2 Model Number Model Number: Number (see Section 6.4) inch Ft.lbs inch SDA15-008 SDA15-010...
- Page 38 S1500X, S3000X, S6000X and S11000X S25000X Only Fig. 35 6.10 Dimensions and Specifications, SWH Series Angled Positioning Handle (Fig. 35) Wrench Model Number S1500X S3000X S6000X S11000X S25000X SWH Handle Model Number SWH6A SWH6A SWH10A SWH10A SWH10EA inch [mm] 5.04 [128] 5.04 [128] 5.04 [128] 5.04 [128]...
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Page 39: Replacement Parts And Recommended Tools
7 Replacement Parts and Required Tools 7.1 Ordering Replacement Parts For replacement parts information, refer to the Enerpac repair parts sheet for your wrench model. Repair parts sheets are available on the internet at www.enerpac.com. Have the following information ready when ordering replacement parts: •... - Page 40 © 2019 Enerpac, Subject to change without notice.
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