Venturo HT25KX-20 Owner's Manual
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Venturo HT25KX-20 Owner's Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
HT25KX-20
Included in this manual:
HT25KX-20 (VLC)
 5,000 lb Hydraulic Telescopic Service Crane
 Venturo Logic Control System w/ Proportional Control
 20 ft Fully-Powered, Two-Stage, Boom Extension
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-24300
HLBAAD-V*A0
Pages 1-60
800-226-2238

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Summary of Contents for Venturo HT25KX-20

  • Page 1 HT25KX-20 Included in this manual: HT25KX-20 (VLC)  5,000 lb Hydraulic Telescopic Service Crane  Venturo Logic Control System w/ Proportional Control  20 ft Fully-Powered, Two-Stage, Boom Extension VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.

  • Page 3: Description And Specifications

    HT25-20' VLC INST-24300 - 3/22/2024 (Rev: C3) 7607100A DESCRIPTION & SPECIFICATIONS 24301 INSTALLATION DIMENSIONS 24302 BASE MOUNTING DIMENSIONS 24303 MAXIMUM LOAD CAPACITY CHART 7607150A SAFETY 15394 VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION 920612 SAFETY & HAZARDS, GENERAL 19217 WINCH SAFETY WARNINGS 24304 DECALS;...

  • Page 4: Specifications

    SECTION 100 DESCRIPTION & SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607100A...
  • Page 5 " 20' 8 " THIS SECTION SCALED 2:1 FOR CLARITY OAL: RETRACTED = 12' 5 " EXTENDED = 22' 5 " TITLE DATE SECTION C100 INSTALLATION DIMENSIONS 06-07-19 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24301 HT25/30-20' VLC CRANES...
  • Page 6 16.00 TYP 1.00 TYP 4X Ø0.78 Ø4.13 14.00 8.00 TYP REFERENCE DWG #24311 FOR MOUNTING BOLT SIZE AND TORQUESPECIFICATIONS. TITLE DATE SECTION C100 BASE MOUNTING DIMS 06-10-19 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24302 ET25-36 & HT25/30 SERIES...
  • Page 7 HT25KX VLC, 10' - 16' - 20' BOOM, WITH VENTURO LOGIC CONTROL SYSTEM CRANE SERIAL NUMBER: ____________________ MAXIMUM LOAD CAPACITY CHART 4000 3250 2300 5000 1750 3750 2800 1300 2200 1900 1150 5000 5000 4650 1600 3600 1100 2750 1500...
  • Page 8 SECTION 150 SAFETY VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607150A...
  • Page 9 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...
  • Page 10 CHART). ADDITIONAL CLEARANCES ARE REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO DRAWING 15394 FOR ADDITIONAL INFORMATION. DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE. TITLE DATE SECTION ® CRANE SAFETY & HZRDS C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 920612 HYDRAULIC CRANES 04-04-12C...
  • Page 11 ASSIST WIRE ROPE CLAMP IN HOLDING LOAD WARNING · Winches are not to be used to lift, support, or otherwise transport personnel TITLE DATE SECTION ® WINCH SAFETY C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 19217 HT CRANES 04-04-12C...
  • Page 12 DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE. LOCATION: REAR COVER OR SIDE OF CRANE 15392-E TITLE DATE SECTION C150 DECAL DWG & LIST 06-17-19 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24304 HT25/30 VLC CRANES...

  • Page 13: Electrocution Hazard

    I N T E N T I O N A L L Y L E F T B L A N K TITLE DATE SECTION C150 DECAL DWG & LIST 11-09-23 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24370 HT25/30 VLC CRANES...
  • Page 14 PART NO.: 17389-4 DECAL: VENTURO (2.8" x 11") PURPOSE: TO INFORM OPERATOR THAT THEY ARE ABOUT TO OPERATE THE BEST CRANE ON THE MARKET! QTY: LOCATION: REAR COVER PART NO.: 17813 CRANE IS EQUIPPED WITH AN OVERLOAD SENSING SYSTEM IF OVERLOADED, THE WINCH UP, BOOM DOWN, AND (OPTIONAL) BOOM OUT...
  • Page 15 PART NO.: 28531 DECAL: MODEL DECAL, HT30KX PURPOSE: TO SHOW MODEL OF CRANE QTY: LOCATION: ONE ON EACH SIDE OF BOOM TITLE DATE SECTION C150 DECAL DWG & LIST 11-09-23 ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24371 HT25/30 VLC CRANES...
  • Page 16 2600 BOOM BOOM 18.5 18.5 1600 EXTENSION EXTENSION 1600 LOCATION: ONE ON EACH SIDE OF BOOM LENGTH LENGTH 1100 1100 TITLE DATE SECTION C150 06-04-20B BOOM CAPACITY DECALS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24308 HT25/30 VLC CRANES 05-26-20A...

  • Page 17: Installation

    SECTION 200 INSTALLATION VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607200A...

  • Page 18: Hydraulic Connections

    See installation pages 22913 for more information on hose connections. NOTE: If you purchased one of Venturo's hydraulic packages (P/N 19294-X.XXX), you will have received our pressure gauge kit. This kit includes a gauge, hose and bulkhead "T" fitting and should be installed on the main pressure hose.
  • Page 19 If your crane was purchased with optional engine start/stop and throttle control, refer to drawing 22615 in the replacement parts section for further information. TITLE DATE SECTION CRANE INSTALLATION C200 05-10-21B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24311 HT25/30 VLC SERIES 07-29-20A...
  • Page 20 Avoid repeated rapid reversals of the control switches. This can cause the load to swing. Check all control functions to see that they are working as described in the following section. TITLE DATE SECTION CRANE OP / MNTNC INST C200 08-08-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23753 HT CRANES 10-11-18...
  • Page 21 The "Rotation" function also will continue to operate. VENTURO LOGIC CONTROL (VLC) SYSTEM This crane is equipped with Venturo's logic control system. The receiver collects data from the boom tilt sensor and hydraulic pressure transducer, and translates the results to one of the following actions: BOOM/RECEIVER...
  • Page 22 Remove rear cover and check all hydraulic tube and hose fittings for tightness. Check electrical connections for looseness and corrosion . TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 06-21-19 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24314 HT25/30 VLC SERIES...

  • Page 23: Emergency Stop

    BD - Boom Down (Elev.) BU - Boom Up (Elev.) MANUAL OVERRIDE SYSTEM Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation.
  • Page 24 STREETSIDE CURBSIDE TITLE DATE SECTION C200 ROTATION STOP LOCATION 03-09-23F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20051 05-20-20E...

  • Page 25: Stability Test

    Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
  • Page 26 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...
  • Page 27 1" NPT THREAD TAPPED HOLE 19295 10 GALLON 1-1/4" NPT THREAD RESERVOIR TANK TAPPED HOLE 15" 3/4" NPT THREAD TAPPED HOLE TITLE DATE SECTION 10 GALLON HYDRAULIC TANK ® 05-01-14A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22826 VARIOUS APPLICATIONS 03-17-06...
  • Page 28 * HOSES AND FITTINGS BETWEEN PUMP, RESERVOIR, AND THE WINCH MUST HAVE AN 'NON-CLOSED CENTER CRANE NOT INCLUDED. UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION HYDRAULIC COMPONENT INSTALLATION C200 03-13-20A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24316 HT25/30 VLC CRANES 06-28-19...

  • Page 29: Connection Guide

    SELECTOR VALVE MUST BE THE WINCH MUST HAVE AN 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION CONNECTION GUIDE, PAGE 1 / 2 C200 08-09-23C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23015 HT CRANES 02-21-14B...
  • Page 30 INCLUDING HOSE SELECTOR VALVE MUST BE THE WINCH MUST HAVE AN SPECIFICATIONS 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION CNNCTN GDE, PAGE 2/2 C200 08-08-23C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23014 HT CRANES 02-21-14B...
  • Page 31 HOSES TO AUGMENT SWIVELS CAUTION CAUTION SELECTOR VALVE MUST BE CASE DRAIN MUST RETURN 'NON-CLOSED CENTER DIRECTLY TO RESERVOIR TRANSITION' TYPE VALVE. WITHOUT RESTRICTION. TITLE DATE SECTION CONNECTIONS GUIDE C200 08-07-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22913 HT CRANES 02-21-14F...

  • Page 32: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 33: Maintenance

    SECTION 300 MAINTENANCE & SERVICE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607300A...

  • Page 34: Lubrication And Maintenance Chart

    Use Lithium Based Grease Every 6 months Check Winch gearbox oil level SAE 90 Gear Lubricant Every 6 months TITLE DATE SECTION C300 LUBRICATION & MAINTENANCE CHART 06-21-19B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21956 HT25/30 CRANES 01-23-10A...
  • Page 35 Periodic Change - after every 300 hours of operation or two years. Winch Gear Oil High quality SAE 90 gear lubricant oil Severe Duty Swepco #201 multi-purpose gear oil TITLE DATE SECTION MAINTENANCE INFO C300 11-10-22D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23203 HT25/30/40/50/60/66KX(P) 02-21-14C...
  • Page 36 LOAD BLOCK HOOK: RATING: 3 TONNE (6615 LBS) DIMENSIONS: TERMINATES IN THIMBLE COLOR BRAND NO HOOK GOLD CROSBY 2.00" 8.25" 6.50" TITLE DATE SECTION C300 11-17-23D WIRE ROPE & HOOK SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23228 ET16/18KXX-20, ET/HT25/30KX 03-12-20C...
  • Page 37 SECTION 400 REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607400A...
  • Page 38 REFERENCE DWG #24318 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 RPLCMNT PARTS DWG 02-23-24B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24317 HT25/30 VLC CRANES 05-16-22A...

  • Page 39: Pressure Transducer

    * ITEMS INCLUDED IN 23720 KIT. PLEASE CALL TECHNICAL SUPPORT AT 1-800-226-2238 FOR ASSISTANCE. REFERENCE DWG #24317 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 02-23-24B RPLCMNT PARTS LIST VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24318 HT25/30 VLC CRANES 05-16-22A...
  • Page 40 25 26 44 45 REFERENCE DWG #24321 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 02-23-24C RPLCMNT FASTENERS DWG VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24319 HT25/30 VLC CRANES 06-24-22B...
  • Page 41 REFERENCE DWG #24319 FOR REPLACEMENT FASTENERS DRAWING SHPMS = SLOT-HEAD PAN MACHINE SCREW, S/S = STAINLESS STEEL TITLE DATE SECTION C400 REPLACEMENT FASTENERS LIST - MECH ® 06-24-22B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24321 HT25/30 VLC CRANES 05-17-22A...
  • Page 42 REFERENCE #24323 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 REPLACEMENT PARTS DWG; 27197 DS BOOM 02-08-21C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24322 HT25/30 SERIES CRANES 01-05-21B...

  • Page 43: Hairpin Cotter

    WELDED ASSY; WIRE ROPE GUIDE 27668-5/16-80 WIRE ROPE; 5/16" * 80' 27667-2 LOAD BLOCK ASSEMBLY REFERENCE #24322 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 REPLACEMENT PARTS LIST; 27197 BOOM 02-08-21C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24323 HT25/30 VLC CRANES 01-05-21B...
  • Page 44 26 27 28 REFERENCE #24325 FOR REPLACEMENT FASTENERS LIST TITLE DATE SECTION C400 RPLCMNT FASTENERS DWG; 27197 DS BOOM 02-08-21A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24324 HT25/30 SERIES CRANES 07-08-19...
  • Page 45 HHCS =HEX HEAD CAP SCREW, PHPMS = PHILIPS-HEAD PAN MACHINE SCREW, REFERENCE #24324 FOR REPLACEMENT FASTENERS DRAWING SHPMS = SLOT-HEAD PAN MACHINE SCREW, S/S = STAINLESS STEEL TITLE DATE SECTION C400 RPLCMNT FASTENERS LIST; 27197 BOOM 02-08-21A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24325 HT25/30 VLC CRANES 07-10-19...
  • Page 46 It is recommended to actuate the winch up function slowly, which will yield a consistent and repeatable result, in terms of wire rope tension when stowed. Contact Venturo Tech Support for assistance. 1-800-226-2238 ext. 124 TITLE DATE SECTION...

  • Page 47: Hydraulic Motor

    REPLACEMENT PARTS DIAGRAM; 19814 WINCH 21380 20734 HYDRAULIC MOTOR CABLE WEDGE ROTZLER TH SERIES ROTZLER TI SERIES TITLE DATE SECTION C400 REPLACEMENT PARTS DIAGRAM; 19814 06-11-20D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21379 HT25/30 SERIES CRANES 07-10-19C...
  • Page 48 V I E W FRONT 27 28 REFERENCE #24327 FOR REPLACEMENT PARTS LIST ILLUSTRATIONS ARE FOR REFERENCE ONLY TITLE DATE SECTION C400 RPLCMNT PARTS DWG; HYD. COMPONENTS 09-28-20B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24326 HT25/30 VLC CRANES 09-09-20A...

  • Page 49: Replacement Parts List

    RETURN AND SUPPLY HOSES **CONFIGURATION INCLUDES EITHER ITEM NO. 26 OR ITEMS NO. 27 AND 28 REFERENCE #24326 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 REPLACEMENT PARTS LIST 09-28-20B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24327 HT25/30 VLC CRANES 09-09-20A...

  • Page 50: Main Relief Valve

    VC2: 22312-X.XX (SEE TABLE FOR X.XX) VC3: 22312-X.XX (SEE TABLE FOR X.XX) 22523 VALVE SECTION ASSY (4 PLC) TITLE DATE SECTION C400 REPLACEMENT PARTS 10-22-15B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22939 22501 VALVE BLOCK, HT SERIES CRANES 03-04-10A...
  • Page 51 +12V WHITE WIRE TO (+) TERMINAL STRIP BLACK WIRE GND BLACK WIRE TO 14-PIN PLUG, A2B WIRE WORK LIGHT TITLE DATE SECTION WORK LIGHT INSTALLATION, 3-WIRE CORD REEL 03-03-23A C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28188 VLC CRANES 02-05-21...

  • Page 52: Wiring Diagram

    1 Supply 2 Supply 3 CAN-H 4 CAN-L Connector (Less Pins) P/N 23446 24329 SHOWS RIGHT SIDE OF WIRING DIAGRAM TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 1 08-28-20C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24328 HT25/30 VLC SERIES 08-05-20B...
  • Page 53 GND. (-) TERMINAL BLK HORN RELAY GND. (-) TERMINAL BLK HORN P/N 21948 24328 SHOWS LEFT SIDE OF WIRING DIAGRAM TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 2 08-29-23E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24329 HT25/30 VLC SERIES 12-09-21D...
  • Page 54 CASE DRAIN ORF1 ROTATION MOTOR CASE DRAIN SVD2 EXTENSION CYLINDER 1.00 GPM PRESSURE TRANSDUCER 1.75 GPM ELEVATION CYLINDER SVD4 PRESSURE TRANSDUCER TITLE DATE SECTION C400 HYDRAULIC SYSTEM DIAGRAM 12-01-23A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24330 HT25/30 VLC SERIES 07-22-19...
  • Page 55 RED - 14 GAGE ELECTRICAL WIRE - 15 FEET LONG 01181 BUSS BAR 22619 BLACK - 16GA WIRE ASSY - 6" LONG W/ 3 INCH PIGTAIL TITLE DATE SECTION ENGINE START / STOP ® C400 THROTTLE CONTROL 06-09-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22615 HT CRANES 02-21-14E...

  • Page 56: Decal Placement

    2500 LBS. AND 0° GREATER 2500 BOOM EXTENSION 1500 LENGTH 1100 BOOM CAPACITY HT25KX-20' BOOM 24336 - LEFT BOOM CAPACITY HT25KX-20' BOOM 24335 - RIGHT BOOM CAPACITY HT25KX-25' BOOM 24889 - LEFT BOOM CAPACITY HT25KX-25' BOOM 24890 - RIGHT 23742...
  • Page 57 RESERVOIR TANK - 10 GALLON 19296-4.00 HT25/30 - PROP. - 4.0 GPM (1000 RPM) ITEM PART NO. DESCRIPTION TITLE DATE SECTION REPLACEMENT PARTS DIAGRAM C400 ® 08-04-15E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22744 PTO KIT; HT CRANES (LOW FLOW) 05-01-15D...
  • Page 58 DECAL; PROPORTIONAL VALVE OVERRIDE 19315-2 DECAL; KNOW YOUR SIGNALS 22499 DECAL; MANUAL OVERRIDE INSTRUCTIONS 20834 DECAL; OIL (WINCH SERVICING) 14473-1 DECAL; VENTURO LOGO, SMALL 17389-4 DECAL; HORN RELAY 16184-1 DECAL; WORK LIGHT RELAY 16184-2 IDWG; FIELD SERVICE LABEL KIT 24375 IDWG;...
  • Page 60 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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