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Venturo HT45KX-20 Parts & Installation Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
HT45KX-20
Included in this manual:
HT45KX-20 (VLC)
 7,800 lb Hydraulic Telescopic Service Crane
 Venturo Logic Control System w/ Proportional Control
 20 ft Fully-Powered, Two-Stage, Boom Extension
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-24040
HUBAAA-V*A0
Pages 1-60
800-226-2238

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Summary of Contents for Venturo HT45KX-20

  • Page 1 HT45KX-20 Included in this manual: HT45KX-20 (VLC)  7,800 lb Hydraulic Telescopic Service Crane  Venturo Logic Control System w/ Proportional Control  20 ft Fully-Powered, Two-Stage, Boom Extension VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
  • Page 3 SAFETY DECALS DRAWING & LIST 22181D SAFETY DECALS DRAWING & LIST 23749 BOOM CAPACITY DECALS; HT40 SERIES 23748 DECALS; VENTURO LOGIC CONTROLS (VLC) SECTION 200 INSTALLATION 24047 CRANE INSTALLATION (PAGE 1 OF 2) 23752 CRANE INSTALLATION (PAGE 2 OF 2) 23753 CRANE OPERATION &...
  • Page 4 SECTION 100 DESCRIPTION & SPECIFICATIONS 7607100A...
  • Page 6 (Ø11 FOR REFERENCE ONLY " 4X Ø1 " NOTE: A SIX INCH (6") CENTER HOLE IS SUGGESTED FOR HOSE CLEARANCE. TITLE DATE SECTION C100 MOUNTING DIMENSIONS 06-20-19B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24246 HT45KX VLC SERIES 04-26-19A...
  • Page 7 HT45KX, 10' - 16' - 20' BOOM, WITH VENTURO LOGIC CONTROL SYSTEM CRANE SERIAL NUMBER: ____________________ MAXIMUM LOAD CAPACITY CHART 7050 5550 4050 7500 3150 7000 5300 2600 4000 3400 2400 7500 7500 7500 3050 7000 2200 5900 75° 2850 70°...
  • Page 8 SECTION 150 SAFETY 8604150...
  • Page 9 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...
  • Page 10 CHART). ADDITIONAL CLEARANCES ARE REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO DRAWING 15394 FOR ADDITIONAL INFORMATION. DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE. TITLE DATE SECTION ® CRANE SAFETY & HZRDS C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 920612 HYDRAULIC CRANES 04-04-12C...
  • Page 11 ASSIST WIRE ROPE CLAMP IN HOLDING LOAD WARNING Winches are not to be used · to lift, support, or otherwise transport personnel TITLE DATE SECTION ® WINCH SAFETY C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 19217 HT CRANES 04-04-12C...
  • Page 12 FUNCTION: To inform the operator of manual overide locations. BOOM BOOM QUANTITY: PLACEMENT: Inside of rear cover. BOOM BOOM DOWN TITLE DATE SECTION ® DECAL DRAWING & LIST C150 02-21-14D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181A HT40/50KX 11-29-12C...
  • Page 13 To inform the operator of OF CRANE FUNCTIONS, manual override locations. REMOVE REAR COVER AND SEE INSTRUCTIONS QUANTITY: INSIDE. 20834-B PLACEMENT: Inside rear cover. TITLE DATE SECTION ® DECAL DRAWING & LIST C150 08-21-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181B HT40/50KX 02-21-14E...
  • Page 14 PART NO.: 22499 DECAL: KNOW YOUR SIGNALS FUNCTION: To inform the operator of proper signals. QUANTITY: 1 PLACEMENT:Right side of rear cover. TITLE DATE SECTION ® DECAL DRAWING & LIST C150 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181C HT40/50KX 11-29-12D...
  • Page 15 PLACEMENT: In prominent location, so it is easily seen and readily ZONE 7 ZONE 4 identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION ® DECAL DRAWING & LIST C150 12-11-18J VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22181D HT40/50/66 SERIES 08-23-18H...
  • Page 16 1 each LENGTH LENGTH 20 FT 2000 2000 20 FT PLACEMENT: Right side of boom, Left side of boom 22342-2 22342-1 TITLE DATE SECTION ® BOOM CAPACITY DECALS C150 09-09-19B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23749 HT40 SERIES 05-14-19A...
  • Page 17 23742 DECAL: VLC, 2.94" x 6.00" FUNCTION: To show that the crane is equipped with Venturo Logic Controls QUANTITY: 2 each PLACEMENT: Each side of Housing S P A C E I N T E N T I O N A L L Y...
  • Page 18 SECTION 200 INSTALLATION 7607200A...
  • Page 19 See installation pages 22913 for more information on hose connections. NOTE: If you purchased one of Venturo's hydraulic packages (P/N 19294-X.XXX), you will have received our pressure gauge kit. This kit includes a gauge, hose and bulkhead "T" fitting and should be installed on the main pressure hose.
  • Page 20 If your crane was purchased with optional engine start/stop and throttle control, refer to drawing 22615 in the replacement parts section for further information. TITLE DATE SECTION ® CRANE INSTALLATION C200 03-19-19A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23752 HT45/55 VLC SERIES 10-11-18...
  • Page 21 Avoid repeated rapid reversals of the control switches. This can cause the load to swing. Check all control functions to see that they are working as described in the following section. TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 10-11-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23753 HT40/50 VLC SERIES...
  • Page 22 The "Rotation" function also will continue to operate. VENTURO LOGIC CONTROL (VLC) SYSTEM This crane is equipped with Venturo's logic control system. The receiver collects data from the boom tilt sensor and hydraulic pressure transducer, and translates the results to one of the following actions: BOOM/RECEIVER...
  • Page 23 Remove rear cover and check all hydraulic tube and hose fittings for tightness. Check electrical connections for looseness and corrosion . TITLE DATE SECTION ® CRANE OP / MNTNC INST C200 10-11-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23755 HT40/50 VLC SERIES...
  • Page 24 BD - Boom Down (Elev.) BU - Boom Up (Elev.) MANUAL OVERRIDE SYSTEM Should an electrical failure occur, your Venturo crane can be operated manually. The manual overrides are intended for emergency use only and should not be used for normal operation.
  • Page 26 Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
  • Page 27 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: STABILIZERS FULLY EXTENDED & DOWN, · ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...
  • Page 28 MEASUREMENTS INCLUDE MOUNTING APARATUSES 4" 5.5" 40" 42" 2" 2" 2" 2" 5" 5" 18" 20" MEASUREMENTS EXCLUDE MOUNTING APARATUSES TITLE DATE SECTION ® RESERVOIR DIMENSIONS C200 02-21-14E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22825 HYD. TANKS (25/40 GAL.) 06-04-13D...
  • Page 31 SELECTOR VALVE MUST BE · THE WINCH MUST HAVE AN SPECIFICATIONS 'NON-CLOSED CENTER UNRESTRICTED PATH TO TANK/ TRANSITION' TYPE. RESERVOIR. TITLE DATE SECTION ® CNNCTN GDE, PAGE 2/2 C200 02-21-14B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23014 HT CRANES 04-19-12A...
  • Page 32 CAUTION SELECTOR VALVE MUST BE CASE DRAIN MUST RETURN · · 'NON-CLOSED CENTER DIRECTLY TO RESERVOIR TRANSITION' TYPE VALVE. WITHOUT RESTRICTION. TITLE DATE SECTION ® CONNECTIONS GUIDE C200 02-21-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22913 HT CRANES 10-24-12E...
  • Page 33 SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...
  • Page 34 SECTION 300 MAINTENANCE & SERVICE 7607300A...
  • Page 35 Initial Change - after the initial 100 hours of operation or two months. Periodic Change - after every 1000 hours of operation or two years TITLE DATE SECTION ® MAINTENANCE INFO C300 02-21-14C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23203 HT25/30/40/50/66K(X) 04-12-12B...
  • Page 37 SECTION 400 PARTS 7607400A...
  • Page 49 FITTING; ADAPTER, STRAIGHT, 8OFS-10MO MANIFLD, RIGHT SIDE, WU & WD FF6400-0810 ELEVATION CYLINDER, RIGHT SIDE PORT 23733 REFERENCE #23864 FOR REPLACEMENT PARTS DRAWING TITLE DATE SECTION C400 REPLACEMENT PARTS LIST 10-15-20D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23865 HT45/55 VLC SERIES 05-12-20C...
  • Page 52 1 Supply (+) Inclinometer 2 Supply (-) Ref. P/N 23730 3 CAN-H 4 CAN-L 23437 SHOWS RIGHT SIDE OF WIRING DIAGRAM TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 1 08-05-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23436 HT45KX VLC SERIES 04-28-20E...
  • Page 53 GND. (-) TERMINAL BLK MOUNTING STUD / FRAME GROUND (-) HORN P/N 21948 23436 SHOWS LEFT SIDE OF WIRING DIAGRAM TITLE DATE SECTION C400 WIRING DIAGRAM, PG. 2 04-27-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23437 HT45KX VLC SERIES 03-24-20E...
  • Page 54 C1020 SVD2 SVD1 SVD3 SVD4 C1020 C1030 C1230 C1020...
  • Page 55 RED - 14 GAGE ELECTRICAL WIRE - 15 FEET LONG 01181 BUSS BAR 22619 BLACK - 16GA WIRE ASSY - 6" LONG W/ 3 INCH PIGTAIL TITLE DATE SECTION ENGINE START / STOP ® C400 THROTTLE CONTROL 06-09-20F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22615 HT CRANES 02-21-14E...
  • Page 58 IDWG; HAZARDS & INFORMATION 15394 DECAL; UNPLUG THE PENDANT 15398 DECAL; UNLAWFUL TO OPERATE 15401 DECAL; MASTER DISCONNECT, ON/OFF 15513 22317 DECAL SHEET; VENTURO, COMPLEMENTARY DECAL; CRANE STABILITY 20927 TITLE DATE SECTION C400 FIELD SERVICE LABEL KITS 08-04-20D VENCO VENTURO INDUSTRIES LLC...
  • Page 62 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.