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DMK DCL-1000W Specification Sheet

Laser cleaning machine
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DCL-1000W/1500W/2000W/3000W Laser Cleaning
Machine

Specification Sheet

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Summary of Contents for DMK DCL-1000W

  • Page 1: Specification Sheet

    DCL-1000W/1500W/2000W/3000W Laser Cleaning Machine Specification Sheet...

  • Page 2: Table Of Contents

    Contents Specification Sheet ........................1 Contents ............................2 Chapter 1 Safety ..........................4 1.Safety summary ........................4 2.Safety signs and regulations .....................4 3.Laser protections ........................ 6 4.Safety and protection measures ..................8 Chapter 2 Product overvie ......................12 1.Products’ brief introduction ..................12 2.Basic theory and advantages ..................12 3.Product appearance and collocation ................16 5.Qualification instruction ....................19...
  • Page 3 4.User mode operation interface ..................28 5. Chiller operation specifications ..................33 Chapter 5 Common trouble shooting ...................35 1.The device does not power on after start-up ..............35 2.The equipment doesn't give out red light ..............35 3.No laser output from the device ..................35 4.The output of laser is weak .....................

  • Page 4: Chapter 1 Safety

    Chapter 1 Safety 1.Safety summary As a manufacturer of laser equipment, we hope that users：  Read this manual carefully before using the laser cleaning machine, so as to have a detailed understanding of the equipment safety and operation methods； ...
  • Page 5 Table1 Laser warning signs Label pictures Label information Laser safety warning (located on the equipment’s head or located in the upper right corner of the chassis door) Chassis security warning (located on the front and back of the chassis) Please read the manual before use (located on the front and back of the chassis) Wear a mask (located in the upper...

  • Page 6: Laser Protections

    Take care ： Laser cleaning is an emerging cleaning method in industrial cleaning. The company's DCL-1000W/1500W/2000W/3000W laser cleaning equipment adopts domestic well-known enterprises continuous fiber laser, high-speed scanning system, high-precision control system and high-voltage stabilized power supply, the whole machine is stable and reliable, good performance, with ultra-portable, high efficiency, cost-effective and other characteristics.
  • Page 7 Laser safety glasses (see Figure 1) shall be selected according to the standard that can shield the laser within the whole wavelength range emitted by the laser. When operating the equipment, the safety glasses provided shall be always worn. Even if wearing laser protective glasses, it is forbidden to look directly at the laser output head.

  • Page 8: Safety And Protection Measures

    4.Safety and protection measures 1、Personnel training Only authorized, trained and instructed personnel are allowed to operate, maintain and assert the laser cleaning machine. Any operation other than those specified in this instruction is deemed to be not in conformity with the regulations.
  • Page 9 2、Hazardous areas in use The equipment's cleaning head lens ray direction coverage area is a dangerous area. In the cleaning process, if you enter this area by mistake, it will cause harm to your body. Cleaning head lens，the front area is dangerous.Strictly prohibited to point it at people.
  • Page 10  Do not bend the cable. The bending radius should be greater than 300mm. Excessive bending will cause the laser unable to fire laser.  Do not place inflammable and explosive materials near the cleaning machine, such articles should avoid direct laser or reflection.
  • Page 11 stopped urgently, please release the light control button , and press this emergence stop button immediately. After the abnormal state is removed, it can be turned clockwise to release the emergency stop state. If the device needs to be re-enabled, follow the normal boot steps 11 / 42 https://www.demarkchina.cn...

  • Page 12: Chapter 2 Product Overvie

    Chapter 2 Product overview 1.Products’ brief introduction Laser cleaning is a new cleaning method in industrial cleaning. Our company's DCL-1000W/1500W/2000W/3000W series laser cleaning machine using high peak power pulse laser, high-speed scanning system, high-precision control system and world-famous enterprise power supply. The whole machine is...
  • Page 13 1、Basic theory The cleaning principle of DCL-1000W/1500W/2000W/3000W series laser cleaning machine is to take advantage of the difference between pollutants and substrates of laser absorptivity, or there is a certain difference between the melting point and boiling point temperature of the two.After the...
  • Page 14  It has strong applicability and mobility, can be hand-held or integrated into automation. 3、Utilization and characteristics Utilization ： DCL-1000W/1500W/2000W/3000 series laser  cleaning machine can be used to remove rust, paint and oil on metal and some non-metal surfaces, as well as the cleaning of black ash, carbon deposition and oil stain on the surface of parts after welding.
  • Page 15 facilitate the device to move. What’s more, a variety of scanning graphics are set to ensure the cleaning effect under complex working conditions. 15 / 42 https://www.demarkchina.cn...

  • Page 16: Product Appearance And Collocation

    3.Product appearance and collocation The appearance of DCL-1000W/1500W/2000W/3000W series is as follows: Appearance of DCL-1000W/1500W/2000W/3000W series 16 / 42 https://www.demarkchina.cn...
  • Page 17 Table2 collocation list of DCL-1000W/1500W/2000W/3000W series Product Product Product collocation type model 1. The cleaning host machine:  7 inch display screen  B series cleaning head DCL-1000W/1  10m operation cable Laser 500W/2000W  Indicator red light cleaning /3000W ...
  • Page 18 4.Standard collocation Supplies Item pictures quantity Instruction manual 1（standard） Protect glasses（Quantities standard） （ can be requested） protective lens. standard） （ Lens paper （Lens paper Available on request or others） 18 / 42 https://www.demarkchina.cn...

  • Page 19: Qualification Instruction

    5.Qualification instruction Our company guarantees that the laser cleaning machine has been fully tested and inspected before shipment and meets the published specifications. Please check whether the package and accessories are damaged during transportation after 19 / 42 https://www.demarkchina.cn...

  • Page 20: Chapter 3 Technical Specifications Of Products

    Chapter 3 Technical specifications of products 1.Optical characteristic parameters Table3 Optical characteristic parameters of DCL-1000W/1500W/2000W/3000W series laser cleaning machine Equipment model DCL-1000W/1500W/2000W/3000W Average laser power 1000W/1500W/2000W/3000W Central wavelength 1080 nm Maximum single pulse energy 50μm...

  • Page 21: General Characteristic Parameters

    Anti hyper reflexes have ※The above parameters are for reference only, please refer to the actual situation 2.General characteristic parameters Table4 General characteristic parameters of DCL-1000W/1500W/2000W/3000W series laser cleaning machine Equipment model CW-H-1000W/1500W/2000W/3000W Net weight 160kg/160kg/170kg/190kg Laser head 1.5kg...

  • Page 22: Equipment Composition And Specification

    0.4Mpa to remove water and oil to clean compressed air ※The above parameters are for reference only, please refer to the actual situation 3.Equipment composition and specification 1、cleaning host machine Diagram of DCL-1000W/1500W/2000W/3000W main engine (standard configuration, dimensions subject to physical delivery) 22 / 42 https://www.demarkchina.cn...
  • Page 23 2、Hand-held cleaning head 23 / 42 https://www.demarkchina.cn...

  • Page 24: Chapter 4→Basics To Know Before Using The Device

    Chapter 4→Basics to know before using the device 1.Precautions before use Please read the product manual carefully before using this product.  In this product description, we provide you with important product  safety operation specifications and other reference information. In order to ensure your personal safety when operating this product and make it reach the best performance of the product, please follow the following...

  • Page 25: Requirements

    output power of the device or the failure to emit light. 2.Requirements  The power supply of the cleaning equipment adopts power frequency AC 220±10%V(1000W/1500W/2000W)  AC380±10%V(3000W)（60Hz） AC power supply.  There should be a ventilation distance of about 10cm before and after the equipment.
  • Page 26 Compressed air should be larger than 0.4 Mpa - 0.6Mpa to protect the lens and prevent lens contamination.  Avoid dust and other pollution. The dust on the lens surface of the handling head may cause the lens to be heated and damaged, resulting in the attenuation of the output power of the device or the failure to fire laser.
  • Page 27 Please open the laser protective cover before using laser  cleaning. Rotate up to open the protective cover. 27 / 42 https://www.demarkchina.cn...

  • Page 28: Introduction To Operation Buttons And Panels

    3.Introduction to operation buttons and panels The operation buttons of DCL-1000W/1500W/2000W/3000W series host machine are as follows: Emergency Stop Touch screen Start button Enable Key Front operation panel of DCL-1000W/1500W/2000W/3000W φ6mm Tracheal connector Power cord Power switch Interlock Export of fiber...
  • Page 29 4.User mode operation interface User mode operation interface DCL-1000W/1500W/2000W/3000W laser cleaning machine are as follows: 1.Home serial Content items meaning number Home Some cleaning parameters are adjusted here Adjust the power of the laser to adjust the peak power range of 10%-100% 29 / 42 https://www.demarkchina.cn...
  • Page 30 Scanning Adjust the frequency of the laser in an frequency adjustable range of 4000Hz-20Hz Adjustable cleaning speed: 150-5 (according to frequency laser frequency and cleaning speed, as well as cleaning width) scan width Adjust the max line width300mm Duty cycle Change the continuity of the laser 2、Technology 30 / 42...
  • Page 31 1）Scanning frequency Adjust the frequency of the laser in an adjustable range of 4000Hz-20Hz 2）scan width Adjust the max line width300mm 3）peak power Adjust the power of the laser to adjust the range of 10%-100% 4）frequency Adjustable cleaning speed: 100-5 (according to laser frequency and cleaning speed, as well as cleaning width) 5）Duty cycle Change the continuity of the laser Here you set the desired parameters and click...
  • Page 32 3、Process database Set the underlying data in this The laser power corresponds to the highest power of the laser, the opening power is adjusted to 10%, the light opening progressive time is 00ms, and the language and tip model are selected 32 / 42 https://www.demarkchina.cn...

  • Page 33: Chiller Operation Specifications

    4、Factory pattern Monitoring alarm signal 5. Chiller operation specifications 1、Preliminary inspection  Check whether the appearance of the equipment is abnormal and whether the output cable is bent or damaged. Whether all items are configured according to the list.  Check whether the lens of hand-held head is broken and ...
  • Page 34 whether the emergency stop switch is lifted. Check whether the water level of chillers to meet the  normal working requirements, Green areas are normal water levels, as shown below. 34 / 42 https://www.demarkchina.cn...

  • Page 35: Chapter 5 Common Trouble Shooting

    Chapter 5 Common trouble shooting 1.The device does not power on after start-up Check whether the emergency stop switch is reset.  Check whether the input power supply is abnormal, whether the  connecting plug is loose, and whether the start button is self-locking.

  • Page 36: The Output Of Laser Is Weak

    whether the equipment has an alarm. Check the laser focus position whether there is a large shift, focus  shift too large may not be able to see the laser. The above items are not out of the laser inspection, possibly for the ...

  • Page 37: Chapter 6 Packing , Transportationand Storage

    Chapter 6 Packing , transportationand storage 1.Packing After the hand-held head and the optical fiber bellows are coiled  evenly, the foam is placed on the optical fiber outlet and the hand-held head to ensure that the chassis will not damage the optical fiber due to bumpy transportation, and the turning radius of the corrugated pipe is more than 100mm.
  • Page 38 operation in rainy and snowy days. It is not allowed to apply force or twist laterally on the upper part  of the equipment packing box, but from the bottom up. Keep the equipment vertical during operation.  Violent vibration, collision, impact and drop are strictly prohibited, ...

  • Page 39: Storage

    3.Storage Avoid water splashing, rain and direct sunlight.  Avoid strong electric field or magnetic field.  Avoid corrosive gas or salty air.  The storage temperature and humidity meet the requirements,  and the storage site has no strong vibration and impact. 39 / 42 https://www.demarkchina.cn...

  • Page 40: Chapter 7 Service And Maintenance

    Chapter 7 Service and maintenance 1.Service statement For the safety, equipment, operation or maintenance of our company products, please read the product manual carefully, and strictly follow the operation instructions. If you have any questions, please call our company production and after-sales department, we will serve you wholeheartedly.

  • Page 41: Warranty Statement

    product maintenance. Users are not allowed to disassemble and repair the laser cleaning  machine by themselves and all maintenance work needs to be completed by our company professionals.  When any damage is found after receiving the products, supporting documents must be kept to claim the rights to the transporter.
  • Page 42 not covered by the warranty if: It is unpacked or disassembled by personnel other than our  company’s personnel. Damage caused by improper use, negligence or accident.  It is caused by improper installation, maintenance or other abnormal  conditions not included in this manual. It is caused by the use beyond the scope of product specifications and ...

This manual is also suitable for:

Dcl-1500wDcl-2000wDcl-3000w

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