Page 1 035-00707R Revision 3 User Guide S2000 Elite/ S1500 Pro 2260 Argentia Road, Mississauga, ON L5N 6H7 Canada 905.821.2600 omnicure@excelitas.com Toll Free (USA and CAN): +1 800 668-8752 www.excelitas.com...
Page 2: Table Of Contents
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 S2000 Elite/ S1500 Pro - User Guide .................. 8 Introduction ..............................9 Safety Precautions......................11 Glossary of Symbols ..........................12 Safety Precautions ........................... 13 Getting Started ........................15 Box Contents ............................16 System front and rear details ........................
Page 3: 035-00707 Revision
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.9 Run Screen Settings ..........................50 5.1.10 Network Setup ............................. 51 5.1.11 Date/Time Settings ..........................51 5.1.12 Screen Brightness and Volume ......................52 5.1.13 Screen Lock PIN ..........................52 5.1.14 Load Save ............................53 5.1.15 Advanced Setup ..........................
Page 4 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.2 How Does StepCure Work........................83 11.3 Building blocks of a StepCure program: ....................83 11.3.1 Action Symbols (Inputs/Outputs) ......................83 11.3.2 Associated Elements ........................... 84 11.3.3 Connectors............................86 11.3.4 Putting it Together ..........................86 11.4 Examples ..............................
Page 5 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Regulatory Compliance ....................131 16.1 FCC Part 15 Subpart B, Class A - Unintentional Radiators ..............132 16.2 FCC Part 15 Subpart C, Intentional Radiators ..................133 16.3 CE Marking ............................134 16.4 WEEE Directive .............................
Page 6 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Figure 5-13 Load/ Save Screen ....................53 Figure 5-14 Advanced Setup ....................54 Figure 5-15 Calibration Screen ....................55 Figure 5-16 WebUI Log-in ...................... 57 Figure 5-17 Web-UI Home Screen ..................57 Figure 5-18 Web-UI Turning on the lamp ................
Page 7 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3...
Page 8: S2000 Elite/ S1500 Pro - User Guide
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1 S2000 Elite/ S1500 Pro - User Guide Excelitas Canada Inc. 2260 Argentia Road Mississauga (ON) L5N 6H7 Canada +1 905.821.2600 www.excelitas.com Trademarks ® ® ® OmniCure , Intelli-Lamp , StepCure and Intelli-Tap™...
Page 9: Introduction
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1.1 Introduction This guide describes how to assemble, use, and maintain the OmniCure S2000 Elite/ S1500 Pro light-curing spot lamp system safely and efficiently. Excelitas Canada prepared this user guide for engineers, technicians, and manufacturing personnel. If you are new to operating ultraviolet light-curing equipment, contact an OmniCure representative to answer your questions before using the equipment.
Page 10 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 ✓ ✓ SD Card Store/ Read StepCure profiles, System Log, Firmware Update ✓ ✓ Flight recorder ✓ ✓ ✓ ✓ Field Upgradeable Software Electrical Rated Input Voltage 100-240VAC, 50/60Hz Current 3.5A Max at 120VAC 2.0A Max at 240VAC Physical...
Page 11: Safety Precautions
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 2 Safety Precautions The S2000 Elite/ S1500 Pro has been designed with safety in mind. Multiple failsafe mechanisms exist to minimize risks on danger to the user. Some risks cannot be mitigated by the systems' design and requires user precaution and understanding of all potential dangers.
Page 12: Glossary Of Symbols
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 2.1 Glossary of Symbols CAUTION - Risk of danger: consult accompanying documents. CAUTION – Hot surface WARNING - UV radiation hazard WARNING – Eye damage may result from directly viewing ultraviolet radiation. Protective eye shielding and clothing must be used at all times.
Page 13: Safety Precautions
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 2.2 Safety Precautions The S2000 Elite/ S1500 Pro is equipped with two safety sensors to protect the user from accidental UV exposure. In addition, please observe the following precautions during use. This Series of cautions, warnings and dangers relate to the operation and maintenance of the S2000 Elite/ S1500 Pro.
Page 14 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Excelitas Canada, providing they are returned in its original packaging. Excelitas Canada will dispose of them in the appropriate manner. • Should this S2000 Elite/ S1500 Pro unit be used in a manner not specified by Excelitas Canada, the protection provided by the equipment may be impaired.
Page 15: Getting Started
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3 Getting Started To get started, please reference the Quick-Start guide included with your S2000 Elite/ S1500 Pro and review the topics in this section. • Box Contents • System front and rear details •...
Page 16: Box Contents
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.1 Box Contents Every S2000 Elite/ S1500 Pro UV Lamp Spot Curing Unit will come with the following items included in the shipping box: • UV Safety Glasses • Foot Pedal Switch •...
Page 17: System Front And Rear Details
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.2 System front and rear details Front Panel 1. 4.3” LCD Touch Screen Display 2. System, Light Guide and CLF Status Indicator 3. Light Guide Port 4. NFC Contact Area 5.
Page 18 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Rear Panel 1. AC Receptacle and Dual Fuse Holder 2. PLC Connector 3. Analog Jack (foot pedal) 4. USB Type-B 5. RJ45 Ethernet 6. Exhaust Fan Duct Attachment 7. Exhaust Fan 8.
Page 19: Installing And Replacing The Lamp Module
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.3 Installing and Replacing the Lamp Module The S2000 Elite/ S1500 Pro comes with a choice of a standard or surface curing lamp. Please ensure that the appropriate lamp type has been selected for your curing application. The part number of the lamp module is available on the lamp box.
Page 20 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Lamp Housing Side Panel (door) 2. Hex Socket Screws Figure 3-3 Lamp Housing Panel 1. Loosen the two hex socket screws from the lamp housing side panel using the tool provided (3mm Allen key) and remove the panel from the unit cover.
Page 21 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Spring Clamp 2. Ceramic Component 3. Lamp Holder 4. Lamp Rim 5. Power Leads Figure 3-4 Lamp Installation Orientation 1. Ensure that the middle body of the lamp is in position to fit into the spring clamp shown in Figure 3-4.
Page 22 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Spring Clamp 2. Center Position 3. Right Power Lead Figure 3-5 Lamp Installation Orientation -2 1. Locate the 6-pin Intelli-Lamp sensor connector at the rear of the lamp module and connect it to its mate located on the top of the lamp-housing wall.
Page 23 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Intelli-lamp Connector 2. Grommet Figure 3-6 Lamp Connections The power connector will only attach in the correct orientation. If there are difficulties attaching the connector, try rotating it by 180º.
Page 24 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Figure 5: Lamp Connections 1. Center Bar and Lead Within the Cutout. 2. Power Connector Figure 3-7 Lamp Connections -2 1. Locate power connector with two leads shown in Figure 3-7 and connect it to the mate located on the side of the lamp-housing wall.
Page 25: Inserting And Removing The Light Guide
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.4 Inserting and Removing the Light Guide 3mm single leg liquid light guides are not compatible with the S2000 Elite/ S1500 Pro. 1. Ensure that any protective end caps are removed from all ends of the light guide prior to installation.
Page 26 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Light Guide Strain Relief Figure 3-9 Light Guide 1. During installation or removal, grasp the light guide on the strain-relief nearest to the input end of the light guide. 2.
Page 27 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 The shutter will not open if the light guide is not fully inserted. Refer to Light Guide Cleaning Instructions for instructions on how to clean your light guides. The S2000 Elite/ S1500 Pro is designed for use with Excelitas Canada Light Guides. Excelitas Canada cannot guarantee the performance of the S2000 Elite/ S1500 Pro if using light guides other than those supplied by Excelitas Canada.
Page 28: Optical Brand-Pass Filters
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.5 Optical Brand-Pass Filters The OmniCure S2000 Elite/ S1500 Pro curing system is equipped with user-changeable optical filter cartridges. Listed below are the 7 (seven) different filter options available. Part # Description 019-00387R 400-500 nm...
Page 29: Installing The Filter
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 if it does not detect this information. If required, contact our support team for further assistance. 3.5.2 Installing the Filter After selecting the appropriate optical filter, it can be installed inside the unit in a similar fashion to the lamp installation procedure mentioned in Installing the Lamp Module.
Page 30: Powering Up And Powering Down
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 3.6 Powering Up and Powering Down Lamp Warm-Up: The ARC lamp has 3 distinct phases of operation: Phase 1: Ignition. Phase 2: Four minute warm up period. Phase 3: Stable Operation. Excelitas Canada recommends 20 minutes of warm-up to ensure a stable optical output.
Page 31: Operational, Lamp Off And Sleep Mode
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 10 (ten) exposures must be run, or 5 minutes required to save any new exposure settings (intensity & timer) into memory for it to remember next time the system is powered-up.
Page 32: Adjusting The Light Output In Relative Mode
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Removing the light guide from the front panel optical port while in Absolute Mode will erase the stored calibration, and the unit will automatically return to Relative Mode. 4.2 Adjusting the Light Output in Relative Mode Relative mode is the default operational mode for the S2000 Elite/ S1500 Pro when it is not calibrated.
Page 33 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 The light intensity setting will be displayed with percent to indicate that it is running in relative mode. • Count-down mode: If a time value greater than ZERO is selected, then the timer will be set to COUNT DOWN mode.
Page 34: Adjusting The Light Output In Absolute Mode
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4.3 Adjusting the Light Output in Absolute Mode Absolute mode allows the user to control the output using irradiance values. It allows for more control over output independent of the maximum lamp output. This mode is only available after the S2000 Elite has been calibrated using the R2000 Radiometer.
Page 35 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 • Count-up mode: If the time value is set to ZERO, then the timer will be set to COUNT UP mode. This will be further indicated by an arrow pointing UP above the watch icon. In this mode, the shutter will remain OPEN until manually closed by the user or stopped by an alarm.
Page 36: Adjusting The Exposure Time
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4.4 Adjusting the Exposure Time Exposure time can be set to either COUNT UP or COUNT DOWN on the RUN SCREEN. • In COUNT UP mode, the timer will start incrementing when the shutter is OPENED and stop once the shutter CLOSED.
Page 37: Calibration Process
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4.5 Calibration Process Calibration of the exposure timer is not required. The S2000 Elite/ S1500 Pro system uses an external oscillator to generate its system clock signal. It provides a stable and precise clock signal to the S2000 Elite/ S1500 Pro control system and sub-systems, including the timing module of the light intensity control shutter.
Page 38 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Figure 4-5 R2000 Connection Diagram While the CAL button on the radiometer is pressed, the display will indicate the current setpoint and the SET icon will be flashing. If the CAL button on the radiometer is pressed for less than 5 seconds, the current radiometer set point will be sent to the S2000 Elite.
Page 39: Close-Loop Feedback
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4.6 Close-Loop Feedback The OmniCure S2000 Elite patented Closed-Loop Feedback (CLF) technology utilizes an internal optical feedback sensor mechanism to monitor lamp output in real time and adjust the iris to automatically maintain the irradiance level to within +/-5% of the set point, ensuring repeatable and measurable doses of curing energy for increased yields and quality.
Page 40: Absolute Mode
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4.6.2.2 S1500 Pro The system adjusts the iris based on the user-programmed set point. However, it is important to note that without an intensity monitor, as the lamp ages, the optical output at the same set point may decrease.
Page 41: Navigation
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 0 Hr. Whereas if the exposure intensity is set to 90%, the system will be able to maintain the set intensity by automatically adjusting the iris position to compensate for lamp degradation, therefore the displayed estimated lifetime will be higher.
Page 42: Run Screen
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Home Screen Icons Selecting this icon will navigate the screen to the setting page where the user will have access to the system setup, configurations, calibrations, and StepCure setup. Selecting this icon will navigate the screen to the information page where it will display an overview of all the information regarding the system.
Page 43: Information Screen
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 9. Lock/unlock the screen 10. Lock/unlock the screen 11. Removes the current profile from active operation. Table 5-1 Run Screen Controls Navigating the run screen can be done through the Touch Screen or Physical keypad. To navigate all other screen functions using the physical keypad, press the CENTER select button to access the Run screen navigation mode and use the directional arrows to move around the desired options.
Page 44 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 RETURN - Returns to the previous screen. CLEAR - Clears all records of the flight recording from the system's internal memory. A cleared Flight Recorder log cannot be restored. SAVE SD - The entire flight recorder can be saved to an external SD card if there is one inserted in the front panel.
Page 45 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Unexpected lamp extinguish event Error Lamp over temperature Error Lamp under temperature Error Lamp Severely Abused Error No Filter detected Error Shutter failure Error System temperature too high Error Intensity monitor railed high Error Intensity monitor railed low Error...
Page 46 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Restored Default Warning Set StepCure Active Warning New StepCure Warning StepCure Cleared Warning StepCure Cleared due to Error Warning Stepcure Interlock Error Warning Stepcure Lockstep Error Warning PLC Reset Hold On Warning Network mode Configuration...
Page 47 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Intensity set to... Process Counter set to... Process Mode set to... Process Locked Process Unlocked Process Idle mode initiated Process Resumed from idle Process Sleep mode initiated Process Resumed from sleep Process Inserted Process...
Page 48: System Info
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.5 System Info This screen highlights important system information regarding the S2000 Elite/ S1500 Pro unit. The report includes but is not limited to shutter status, operating hours, filter type, etc. Figure 5-5 System Information Screen 5.1.6 Lamp Information Selecting this will present the user with information regarding the lamp inside the S2000 Elite/...
Page 49: Settings Screen
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.7 Settings Screen Settings screen options: • System Setup • Load/Save • Advanced Setup • Calibration • StepCure Figure 5-7 Settings Screen Not available on S1500 Pro...
Page 50: System Setup
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.8 System Setup Selecting this will present the user with the system setup screen, where the user will be able to configure settings on how the system will be used. System Setup screen options: •...
Page 51: Network Setup
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Sleep Mode – Show/ Hide Sleep mode Icon in Run Screen Figure 5-9 Run Screen Settings 5.1.10 Network Setup Selecting this will display the network parameters and settings needed for communication over Ethernet.
Page 52: Screen Brightness And Volume
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Date Format - Select the desired date format from the three choices. Time Format - Select if the time should be displayed in 12 or 24 hour format. Time Sync - Select the time source over NTP or manual.
Page 53: Load Save
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.14 Load Save Selecting this will present the user with the screen to load and save configurations, firmware, and system configuration. Local Select - Load from/ Save to system memory. SD Card Select - Load from/ Save to external SD Card.
Page 54: Advanced Setup
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 • CLF Status on Display • Sleep Mode on Display • 24 Hr Mode • Log Exposures to SD 5.1.15 Advanced Setup Selecting this will present the user with additional options and functionality that are not required for basic operation.
Page 55: Calibration
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.1.16 Calibration Selecting this will present the user with the ability to calibrate the unit with a Radiometer. The user will be presented with this screen whenever any calibration effort is made using the R2000 from any point of the unit operation.
Page 56: Web-Ui
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 profile to internal storage or an external SD card. Additional details on StepCure available in the StepCure section. Web-UI The web user interface provides an alternate method to control your S2000 Elite through an external PC.
Page 57 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Figure 5-16 WebUI Log-in After a successful login and lamp-warm up phase, the main screen will be shown as below. Figure 5-17 Web-UI Home Screen If the lamp is turned OFF, a screen will appear and allow the user to turn the lamp ON. If the lamp Wake Up icon is selected, the lamp will ignite, and a four-minute timer will appear on the screen.
Page 58: The Run Screen
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Lamp Turn ON Icon Figure 5-18 Web-UI Turning on the lamp 5.2.2 The Run screen Used to control and deliver UV exposures. Unlike the touch-screen interface, the user can load/save profiles and run exposures in the same window.
Page 59: Network Settings
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1 – Run Screen - Settings regarding what items to display on the Run screen 2 – Screen Volume - Settings regarding the alarm volume and screen brightness 3 – Date and Time - Settings regarding date and time reference for the...
Page 60: Flight Recorder
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 DNS Server - DNS (Domain Name System) service is used to change public (external) IP addresses from numeric to a domain format. Host Name - The unique identifier that serves as the name of your unit.
Page 61 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Displays list of warnings that occurred during operation chronologically. Events that require user’s attention but are not currently impacting operation Warnings are designated as warnings. Displays list of process actions that executed chronologically. Events which Process do not require attention are designated as process events.
Page 62 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Lamp reached 4000 hrs Warning Calibration expires soon Warning Calibration unsuccessful Warning Failed to load new system configuration Warning Failed to save system configuration Warning SD Card not formatted Warning Insert SD card Warning SD card full...
Page 63 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Lamp care set to... Configuration NFC/RFID Configuration Language Configuration Software ... loaded Configuration Filter changed to... Configuration Lamp changed to... Configuration Irradiance completed Calibration Power completed Calibration Irradiance completed with setpoint... Calibration Power completed with setpoint...
Page 64: Command Line
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Table 5-4 Web-UI Save data to computer 5.2.7 Command Line: The S2000 Elite/ S1500 Pro system is designed to provide remote automated control of the UV spot curing system from a PC. Control commands can be submitted in the Command Line using commands found in document 035-00724R Software SDK.
Page 65: Stepcure
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 5.2.8 StepCure Allows users to program custom exposure profiles to accommodate different applications. These profiles can be saved and loaded across other units for simultaneous operations. See StepCure section for more information. Return –...
Page 66: Locking And Unlocking The S2000 Elite/ S1500 Pro
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 6 Locking and unlocking the S2000 Elite/ S1500 Pro Your S2000 Elite/ S1500 Pro system allows you to disable all but basic run functions. When the system is locked, no modifications to the set time, the optical output power or the system’s settings can be made.
Page 67: Plc Interfacing With The S2000 Elite/ S1500 Pro
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Admin fob to lock/unlock system only when in run screen. Can clear errors and alarms. Cannot be used as an input trigger. Supervisor fob can clear errors and alarms. Can be used as an input trigger for StepCure. 7 PLC Interfacing with the S2000 Elite/ S1500 Pro The S2000 Elite/ S1500 Pro is automated via PLC or computer control using the 50pin I/O, USB and Ethernet port...
Page 68: Analog Input Signal Requirement
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Table 7-2 Digital Input Signal Requirements 7.1.3 Analog input signal requirement: Analog Intensity Setting Input 0-1V Signal ignored* Input Voltage = 1 + (Required Output POWER * 0.36) W 1-5V (1W=1.360V, 0W = 1VDC) 100% Table 7-3 Analog input signal requirements...
Page 69 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Figure 7-2 Active-High Signal Configuration Figure 7-3 Real panel sample connection One 50pin I/O signal connector is on the rear panel of the S2000 Elite/ S1500 Pro, and the other connector is on the right side of the front panel. Refer to the following pages for signal descriptions and locations.
Page 70: Plc Connector: Db50
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 7.2 PLC Connector: DB50 In the following pinout table, positive output pins connect to the collector of the optocoupler output, and negative output pins connect to the emitter. Figure 7-4 DB50 Connector S2000 Original Input/...
Page 71 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Activates Remote Trigger Remote Input #1 (RT1) of StepCure. If Input Digital Trigger 1 no StepCure is active, RT1 P1 - 5 Same is FP Activation: Activation will start the run profile.
Page 72 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Activation will start the run profile. Reports the shutter status 6(-) P2 - 2 Sync/Channel Active: Shutter is open Output Digital 39(+) Inactive: Shutter is closed P2 - 10 Used by the StepCure sequencer 43(-) Active: StepCure C1 Output is...
Page 73 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Inactive: Status indicator is 23(+) inactive. White Status Indicator for stack lights, and Tree #4 (T4) when used in StepCure. 9(-) Blue, LED Output Digital Active: Status indicator is Tower: active.
Page 74 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 NC: Do NOT connect anything to this pin. NC: Do NOT connect anything to this pin. Table 7-4 PLC DB50 Pin-out table...
Page 75: Mm Foot Pedal Connector: Signal Descriptions
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 7.3 3.5mm Foot Pedal Connector: Signal Descriptions The rear panel foot pedal connector, a 3 mm audio style jack, has the following pin-out: Connection Signal Name Point Outer Rim Positive input, active low Center Pin Common ground (GND) Table 7-5 Foot pedal connector signal description...
Page 76 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Status Color Clearable Action Required Ready for use Green (static) None Running Exposure Green (Flashing 1Hz) None Non-exposure sequencing Lamp ON Calibrate the Red and Blue (Static) system Calibration not set Lamp Off, System on Stand- Amber (Static) None...
Page 77: Led Light Ring
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 8 LED Light Ring The LED light ring indicator displays the status of the following: • Light Guide • Lamp • Shutter • Calibration • Software Update The following table describes LED status and descriptions of each status in details. Status Color Blinking...
Page 78: Clearing Audible Alarm
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 9 Clearing Audible Alarm The S2000 Elite/ S1500 Pro provides an audible alarm to alert the user of various error conditions. To clear the audible alarm: 1. Press the front panel Start/Stop button, prompt on LCD screen or navigation enter button.
Page 79: Remote Automated Control Requirements
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 10 Remote Automated Control Requirements The S2000 Elite/ S1500 Pro system is designed to provide remote automated control of the UV spot curing system from a PC through the USB port, RS232 port, and it is also accessible via TELNET and Direct IP.
Page 80: Com Port Configuration (For Rs232)
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 10.1 Com Port Configuration (for RS232) Baud rate: 19200 Data bits: 8 Parity: None Stop bits: 1 Flow Control: None...
Page 81: Rs232 Message Format And Protocol
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 10.2 RS232 Message Format and Protocol All commands sent to the S2000 Elite/ S1500 Pro and responses from the S2000 Elite/ S1500 Pro include 3 pieces of data: 1. the command section 2.
Page 82: Stepcure
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 ® 11 StepCure Welcome to StepCure, a powerful and intuitive programming engine that lets you automate your curing process with ease! The OmniCure S2000 Elite/ S1500 Pro has a “StepCure” run-time and programming engine built into it.
Page 83: How Does Stepcure Work
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.2 How Does StepCure Work Check Input Status Update Execute Output Status Program Just like a PLC, StepCure works by scanning your program continuously. But unlike traditional programming methods, StepCure makes it easy to create complex and precise curing profiles without any programming experience.
Page 84: Associated Elements
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 • When executed, tells the • NFC Card Detected Event program to evaluate the next (NFC) • Virtual Input (VI) connected element. • CTD (Counter Done) Normally closed input. • Foot Pedal (FP) •...
Page 85 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Element Description Start/Stop Generates a signal if the Start/Stop button is pressed. (SS) Duration Loads a timer with the specified value in seconds. • Must be followed by a virtual output or an exposure action. (DU) •...
Page 86: Connectors
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Tree 1/2/3/4 A physical output that can be used by the process line to control (T1/T2/T3/T4) external equipment. They can be latched (energized)/unlatched (de- energized). See the DB50 pin-out table for more details. Lock StepCure will be locked from running, until there is supervisory StepCure...
Page 87 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Structure of a StepCure profile 1. StepCure Profile - the set of instructions to execute. 2. StepCure row. 3. StepCure block - the building block for the instruction. Figure 11-2 Anatomy of a StepCure profile A StepCure profile can contain a maximum of 30 rows, and each row can have a maximum of 6 Blocks.
Page 88: Examples
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.4 Examples Now that you have a good understanding of the elements that make up a StepCure profile, it's time to start creating your own. To help you get started, we've provided step-by-step examples of some of the most commonly used tasks in StepCure.
Page 89 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 • To start, make sure you have a normally open input. • Next, select the “Right” connector direction, which will allow the signal to flow into the next block on the right. •...
Page 90 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 1. Listen for the Start/Stop button signal. 2. When the Start/Stop button is pressed, execute a 2-second exposure at 10% intensity. 3. Wait for 2 seconds. 4. Repeat steps 2-3 indefinitely until the program is stopped. To achieve Steps 1-3, we'll use a combination of a normally open input, a delay off (DU) block with 2-second duration, and an exposure action block with 10% intensity.
Page 91 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.4.1.3 Example 3 Now that you've become familiar with the StepCure UI and programming a profile, let's take on a more challenging objective. This time, we're going to focus on the logic flow required to achieve our goals.
Page 92 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 signal to the CTD block to open the Normally Closed switch in Row 2, which completes the exposure. Your profile should look like the following: Row 1. Row 2. Row 3. Row 4.
Page 93 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Cycle 2: Address 2 LCT CT CTD (Counter (Counter) Done) Value The energized VI at address 3 causes StepCure to execute Row 3. Note that Row 3 begins with a Normally Open switch that closes when VI at address 3 is energized. StepCure then executes a 2-second exposure at 15% intensity, waits for 1 second, energizes (latches) the VO at address 4, and de-energizes (unlatches) the VO at address 3.
Page 94 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.4.1.4 Example 4 The S2000 Elite/ S1500 Pro also feature programmable physical outputs that can enable integration and control of external equipment. In this example we will use a programmable output channel via StepCure to trigger a nitrogen purge setup.
Page 95: Interrupting Stepcure Exposures
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 11.5 Interrupting StepCure Exposures The run screen in StepCure mode includes a reset button specifically designed for resetting the cure profile. In situations where a reset action is not applicable, the reset button changes to a Clear StepCure button.
Page 96: Routine Care And Maintenance
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 12 Routine Care and Maintenance Operate the unit in a well-ventilated area with at least six inches clearance at the rear of the unit for proper air flow. Do not place any objects between the feet below the unit, as this will restrict airflow through the bottom of the front face plate.
Page 97: Replacing The External Fuses
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 12.1 Replacing the External Fuses The external (mains) fuses are located in the fuse drawer which is located in the AC inlet module on the rear panel. 1. Turn off the main POWER switch and remove the AC POWER cord from the unit. 2.
Page 98: Replacing The Air Filter
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 12.2 Replacing the Air Filter The external air filter is located under the front faceplate of the S2000 Elite/ S1500 Pro. 1. Turn off the main POWER switch and remove the AC POWER cord from the unit. 2.
Page 99: Light Guide Cleaning
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 12.3 Light Guide Cleaning Instructions for cleaning the light emitting end (output) of the light guide Materials: • Lens Tissue sheets • Optical Swabs • IPA (Isopropyl Alcohol) solution • Wooden stick (e.g.; tongue depressor/popsicle stick) Before using Isopropyl Alcohol consult the manufacturers MSDS Sheets for proper handling and storage.
Page 100 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4. Place the protective cap onto the light guide input end while cleaning the output end. 5. Wipe output end of light guide with non-abrasive lint-free lens tissue or optical swab saturated with an IPA cleaning solution with sufficient pressure until the staining has disappeared.
Page 101: Software Updates
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13 Software Updates The S2000 Elite/ S1500 Pro runs two separate software, one for the System software (EES or EEC) and another one for the WEB UI interface (BIN). Both software can be easily updated to the latest versions.
Page 102: Software Update Via S2000 Elite/ S1500 Pro Touchscreen (W/ Sd Card)
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.1 Software Update via S2000 Elite/ S1500 Pro Touchscreen (w/ SD Card) The S2000 Elite/ S1500 Pro's System Software and Web Software can be upgraded directly using the touchscreen and an SD card. 13.1.1 Materials Required 1.
Page 103: Performing The System Software Upgrade
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.1.3 Performing the System Software Upgrade Do not disconnect the system power supply once the System Software update has started. Otherwise, you will be required to Software Update via USB method.
Page 104 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 4. The system will prompt a warning to confirm if you wish to continue with the update, select the Check Mark to continue. 5. The system screen will perform the upgrade and return back to the MAIN screen after the upgrade completes.
Page 105: Software Update Via Web Ui
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.2 Software Update via WEB UI The S2000 Elite System Software and Web Software can be remotely upgraded using the Web UI. 13.2.1 Materials Required 1. S2000 Elite System with reliable power source and network connectivity. 2.
Page 106: Performing The System Software Upgrade (W/ Web-Ui)
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.2.2 Performing the System Software Upgrade (w/ Web-UI) Do not disconnect the system power supply once the System Software update has started. Otherwise, you will be required to Software Update via USB method.
Page 107 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 If you are not able to remotely access your system after the upgrade: • Your S2000 Elite network settings may have changed after a power cycle. Confirm the network settings on your unit. •...
Page 108: Performing The Web Software Upgrade
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.2.3 Performing the Web Software Upgrade If updating both the System and the Web Software, the System Software needs to be updated first. The Web Software can be uploaded using the Web UI in two ways: 1.
Page 109 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Using a prepared SD card The Web Software Upgrade page is found by navigating to http://[your-host-name- or-ip]/index.htm and clicking the "Web Software Upgrade" button, or directly with the following link: http://[your-host-name-or-ip]/softwareupgrade.htm 1.
Page 110: Software Update Via Usb
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 13.3 Software Update via USB The S2000 Elite/ S1500 Pro System Software (.EEC) can be upgraded using a Windows PC and a USB cable. Materials Required 1. S2000 Elite/ S1500 Pro System with reliable power source. 2.
Page 111 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 The Excelitas Firmware Updater application. Hit the "START" button to connect to your device. Select the COM port that was assigned to your S2000 Elite/ S1500 Pro System when it was plugged into your computer.
Page 112: Troubleshooting
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 14 Troubleshooting The table below provides a summary of software messages along with probable causes and possible corrective actions that can be referenced for system trouble shooting. Flight recorder log On-screen message Probable Causes Possible Corrective Actions...
Page 113 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 and warm-up period of up Note: Lamp care is an optional to 20 minutes required. feature that can be tuned off from the setting menu. Unexpected lamp The lamp has experienced The lamp has turned off to Make sure the rear ventilation extinguish event...
Page 114 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 in the root directory of the SD the S2000 Elite/ S1500 Pro to card. recognize the filter and adjust system settings accordingly. SD-Card with the filter information must be inserted after installing the custom filter and before the system is powered on.
Page 115 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 support team for further assistance. NFC/RFID Module The NFC/RFID module has NFC was unable to tune its Make sure no NFC or other Initialization Failed failed to initialize. antenna. radio communications are near NFC/RFID functions may the device.
Page 116 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 support team for further assistance. System will continue to function, however, please verify all system settings before continuing operation. The calibration has Calibration is expired Re-calibrate the system to expired. Exposures will switch back to Absolute mode default to relative mode.
Page 117 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 SD card not detected SD cards that are formatted by Insert the SD card into a PC, in FAT16 and FAT32 are supported. file explorer, under this PC, right click on the SDHC drive and select properties.
Page 118: Technical Specifications
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15 Technical Specifications The following topics describe the system's technical specifications. Specifications may vary slightly and are subject to change without notice. • Mechanical Specifications • Orientation • Exposure Specifications •...
Page 119: Mechanical Specifications
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.1 Mechanical Specifications Dimensions Height: 265mm Depth: 289mm Width: 139mm Unit Weight: 3kg Figure 15-1 System Dimensions with PLC Adapter Figure 15-2 System Dimensions...
Page 120: Orientation
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.2 Orientation The OmniCure S2000 Elite/ S1500 Pro is meant to operate in an upright orientation. Do not place the unit on it’s side when in operation as it may lead to failure. Avoid tilting the system more than 15°...
Page 121: Exposure Specifications
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.4 Exposure Specifications S2000 Elite/ S1500 Pro Exposure Timer Tolerance: +/- 250ms or +/- 1% of the exposure time setting, whichever is greater. S2000 Elite Output Accuracy (with close-loop feedback activated): +/-5% or 200mW/cm whichever is greater.
Page 122: Lamp Module
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.5 Lamp Module Figure 1: Lamp Module 1. Reflector Rim 2. Reflector 3. Back Ceramic Mount 4. Intelli-Lamp Chip 5. Intelli-Lamp Connector 6. Power Connector Lamp Excelitas Canada 200W Mercury DC: Standard or Surface Curing Module Focal Point 52.875 mm...
Page 123 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Hg – LAMP CONTAINS MERCURY, Manage in Accord with Disposal Laws. The method in which lamps are disposed of must comply with local rules & regulations for disposal of hazardous materials. Lamps may be returned to Excelitas Canada providing they are returned in its original packaging.
Page 124: System Specifications
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.6 System Specifications Light Delivery: Flexible High Power fiber Light Guides will be available in a variety of lengths with a variety of core diameters. Power: 480VA Maximum. Input Power Supply: Power Factor Corrected, Universal Input Input Voltage: 100 - 240VAC, 50/60Hz.
Page 125: I/O Ports (Including Rs-232)
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.7 I/O Ports (including RS-232) The S2000 Elite/ S1500 Pro has five different I/O ports, four located on the back of the unit: 1. Simple 2-wire, audio style jack that can be connected to a foot pedal (supplied with each unit) or any other electro-mechanical triggering device.
Page 126: Environmental Conditions
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.8 Environmental Conditions Operating Conditions Ambient Temperature: 15ºC to 40ºC. Altitude: 2000m max. Atmospheric Pressure: 700 to 1060 hPa. Relative Humidity: 15% to 85% (non-condensing). Installation Category: II Pollution Degree: 2 Transport and Storage Conditions Temperature: -40 to +70ºC.
Page 127: Radio Specifications
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.9 Radio specifications High performance multi-protocol NFC frontend IC supports the following operating modes: Transmitter: Center Frequency: 13.56 MHz +/- 0.01% Modulation: ISO_14443 Type A ASK Percentage: 100% ISO_14443 Type B ASK Percentage: 10% Receiver: Carrier Frequency: 13.56 MHz...
Page 128: Noise And The Omnicure S2000 Elite/ S1500 Pro
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.10 Noise and the OmniCure S2000 Elite/ S1500 Pro Using the S2000 Elite/ S1500 Pro in a Noisy Environment What is Noise? "Electrical noise" is a term used to describe unwanted electronic emissions. Noise is comprised of RFI (Radio Frequency Interference), EMI (Electro-Magnetic` Interference) and other similar sources of energy.
Page 129 S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 Noise suppression products are also available in the form of AC power bars that incorporate surge suppression and noise suppression circuitry. Either type will help in protecting the S2000 Elite/ S1500 Pro from noise. Providing the S2000 Elite/ S1500 Pro with an AC line that is separate from any other noise-producing equipment will also be beneficial.
Page 130: Miscellaneous
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 15.11 Miscellaneous Display: 4.3” LCD touch screen. Keypad: 6 tactile buttons, 4 navigation, 1 select, 1 start/stop.
Page 131: Regulatory Compliance
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16 Regulatory Compliance The following topics describe S2000 Elite/ S1500 Pro regulatory compliance. • FCC Part 15 Subpart B, Class A - Unintentional Radiators • FCC Part 15 Subpart C, Intentional Radiators •...
Page 132: Fcc Part 15 Subpart B, Class A - Unintentional Radiators
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16.1 FCC Part 15 Subpart B, Class A - Unintentional Radiators FCC Class A Digital Device or Peripheral - Information to User This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
Page 133: Fcc Part 15 Subpart C, Intentional Radiators
1. L’appareil ne doit pas produire de brouillage; 2. L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. Changes or modifications not expressly approved by Excelitas Technologies could void the user’s authority to operate the equipment.
Page 134: Ce Marking
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16.3 CE Marking Council Directive 2014/35/EU Low Voltage Directive Council Directive 2014/30/EU EMC Directive Council Directive 2012/19/EU WEEE Directive Council Directive 2011/65/EU as RoHS amended by (EU) 2015/863 Council Directive 2014/53/EU Radio Equipment...
Page 135: Weee Directive
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16.4 WEEE Directive The symbol above indicates that this product should not be disposed of along with municipal waste, that the product should be collected separately, and that a separate collection system exists for all products that contain this symbol within member states of the European Union.
Page 136: China Rohs
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16.5 China RoHS The following table contains substance information for the OmniCure S2000 Series as required by China RoHS regulations. Part Name Hazardous Substances Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium Chromium biphenyls diphenyl ethers...
Page 137: Optical Safety Data
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 16.6 Optical Safety Data IEC 62471: Photobiological Safety of Lamps and Lamp Systems Resulting Classification and Labelling...
Page 138: Warranty
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 17 Warranty Excelitas Canada warrants the original purchaser for one (1) full year, calculated from the date of purchase that the equipment sold is free from defects in material and workmanship. All repairs are warranted for 90 days.
Page 139: Replacement Lamp Warranty
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 17.1 Replacement Lamp Warranty If the S2000 Elite/ S1500 Pro Lamp fails to strike during the warranty period of 2000 hours, it can be replaced under warranty. In the event of a claim under this guarantee, the lamp is to be sent postage and carriage paid, including a description of the fault, to the Excelitas Canada Service...
Page 140: Returning Your S2000 Elite/ S1500 Pro To Excelitas Canada
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 17.2 Returning your S2000 Elite/ S1500 Pro to Excelitas Canada Please note the problem encountered, the steps followed to isolate the problem and the result of any troubleshooting steps taken. Telephone the nearest Excelitas Canada Service Centre to obtain a Return Authorization (RA) Number to complete repairs quickly and efficiently.
Page 141: Contact Information
S2000 Elite/ S1500 Pro - User Guide 035-00707 Revision 3 18 Contact Information Excelitas Canada 2260 Argentia Road Mississauga, Ontario L5N 6H7 CANADA Tel.: +1 905 821-2600 Toll.: +1 800 668-8752 (USA and Canada) Fax: +1 905 821-2055 https://www.excelitas.com/omnicure-x-cite-inquiries Technical Assistance techsupport@excelitas.com https://www.excelitas.com/ox_service_request_form For a complete listing of Authorized OmniCure Distributors and Service Centers, please go to...

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