Toro 22198 Operator's Manual

21in heavy-duty recycler/rear bagger lawn mower
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Original Instructions (EN)
21in Heavy-Duty Recycler
Bagger Lawn Mower
Model No. 22198—Serial No. 313000001 and Up
Form No. 3375-297 Rev A
®
/Rear
*3375-297* A

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Summary of Contents for Toro 22198

  • Page 1 Form No. 3375-297 Rev A 21in Heavy-Duty Recycler ® /Rear Bagger Lawn Mower Model No. 22198—Serial No. 313000001 and Up *3375-297* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Contents Troubleshooting ............28 Introduction ..............2 Safety ................4 General Lawn Mower Safety ........4 Training ..............4 Preparation............. 4 Operation............... 4 Maintenance and Storage.......... 5 Safety and Instructional Decals ......... 6 Setup ................7 1 Installing the Handle ..........7 2 Installing the Fuel Tank..........
  • Page 4: Safety

    Long hair, loose clothing or jewelry comply with these safety instructions. may get tangled in moving parts. Toro designed and tested this lawn mower to offer reasonably • Inspect the area where the equipment is to be used and safe service;...
  • Page 5: Maintenance And Storage

    • Do not operate the mower under the influence of alcohol or drugs. • Use care when loading or unloading the machine into a trailer or truck. • Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. Maintenance and Storage •...
  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer.
  • Page 7: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Bolt (5/16 x 1-1/4 inches) Washer Thin locknut (5/16 inch) Bolt (5/16 x 1-1/2 inches) Install the handle. Locknut (5/16 inch) Bag support rod Cap locknut Cable tie...
  • Page 8: Installing The Fuel Tank

    4. Use a cable tie to secure the control cables to the left handle below the bag support rod. Installing the Discharge Tunnel Plug Installing the Fuel Tank Parts needed for this procedure: Parts needed for this procedure: Discharge tunnel plug Self-tapping screw Procedure Fuel tank...
  • Page 9: Filling The Crankcase With Oil

    3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Figure 6). Figure 6 1. Spring clip 4. Release the discharge door handle to lock the top of the plug.
  • Page 10: Product Overview

    Product Overview G019669 Figure 9 1. Handle 2. Control bar Figure 7 1. Handle 6. Air filter 2. Throttle control lever 7. Cutting height lever 3. Grass bag 8. Spark plug 4. Fuel tank 9. Oil fill/dipstick 5. Oil filter 10.
  • Page 11: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. Each time before you mow, make sure that the self-propel drive and the control bar operate properly. When you release the control bar, the blade and self-propel drive should stop. If they do not, contact an Authorized Service Dealer.
  • Page 12: Filling The Fuel Tank

    Filling the Fuel Tank DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • To prevent a static charge from igniting the gasoline, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object.
  • Page 13: Stopping The Engine

    Stopping the Engine 1. Release the control bar and move the throttle control to the Off position. 2. Disconnect the wire from the spark plug if you do not plan to use the machine or if you leave it unattended. Operating the Self-propel Drive and Engaging the G019672...
  • Page 14 2. Move the machine onto a paved surface in a non-windy area. 3. Set all 4 wheels to the 2-3/4 inches (70 mm) cutting height setting; refer to Adjusting the Cutting Height (page 15). 4. Set the ground speed selector to the Neutral (N) position.
  • Page 15: Adjusting The Cutting Height

    2. Start the engine. 3. Push the control bar down to its lowest position. 4. Push the control bar to the right. 5. Lift the control bar to the normal blade engaged position about 1 inch (2.5 cm) below the handle. The bag should begin to inflate, indicating that the blade is engaged and rotating.
  • Page 16: Operating Tips

    Check the grass bag frequently. If it is damaged, install a new Toro replacement bag. Removing the Grass Bag 1. Stop the engine and wait for all moving parts to stop.
  • Page 17 Periodically file down nicks on the blade. • Sharpen the blade. • Replace the blade when necessary with an original Toro • Walk at a slower pace while mowing. replacement blade. • Raise the cutting height on your machine.
  • Page 18: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil without the oil filter. After the first 8 hours • Check the engine oil level. •...
  • Page 19: Lubrication

    Lubrication Engine Maintenance Lubricating the Pivot Arms Servicing the Air Filter Service Interval: Every 25 hours Service Interval: Every 25 hours—Clean the foam pre-cleaner (more frequently in dusty 1. Move the rear wheel cutting height levers to the center conditions). setting.
  • Page 20: Changing The Engine Oil

    Changing the Engine Oil Changing the Oil Filter Service Interval: Every 100 hours Service Interval: After the first 8 hours—Change the engine oil without the oil filter. 1. Run the engine to warm the oil. Every 50 hours WARNING Oil Capacity Oil may be hot after the engine has been run, With oil filter 29 ounces (0.85 L)
  • Page 21: Servicing The Spark Plug

    Servicing the Spark Plug 9. Install the new filter and hand tighten it 2/3 turn after the filter gasket makes contact. Service Interval: Every 100 hours—Check the spark plug. 10. Fill the crankcase to the Full line on the dipstick with fresh oil;...
  • Page 22: Fuel System Maintenance

    Fuel System Drive System Maintenance Maintenance Emptying the Fuel Tank and Adjusting the Self-propel Drive Cleaning the Fuel Filter Service Interval: Every 100 hours Service Interval: Every 50 hours—Check the fuel hose and If the machine does not self-propel or has a tendency to creep replace it if necessary.
  • Page 23: Controls System Maintenance

    Blade Maintenance Controls System Maintenance Maintaining the Cutting Blade Always mow with a sharp blade. A sharp blade cuts cleanly Adjusting the Blade Brake and without tearing or shredding the grass blades. Cable 1. Stop the engine and wait for all moving parts to stop. 2.
  • Page 24 Note: For the best performance, install a new blade before the cutting season begins. During the year, file down any 1. Install a sharp, balanced Toro blade, the accelerator, the small nicks to maintain the cutting edge. anti-scalp cup, and the blade nuts. The sail of the blade...
  • Page 25: Cleaning

    Cleaning Scraping Method If washing does not remove all debris from under the machine, scrape it clean. Cleaning under the Machine 1. Disconnect the wire from the spark plug (Figure 12). Housing 2. Drain the fuel from the fuel tank. Refer to Emptying the Fuel Tank and Cleaning the Fuel Filter (page 22).
  • Page 26: Cleaning The Blade Brake Clutch Shield

    Cleaning the Blade Brake 9. Install the blade, the accelerator, the anti-scalp cup, and the 2 blade nuts. Clutch Shield 10. Turn the machine upright. Service Interval: Every 50 hours 11. Connect the wire to the spark plug. Clean the blade brake clutch shield at the end of each mowing season to ensure the best performance and to prevent parts Cleaning under the Belt Cover from degrading.
  • Page 27: Storage

    Storage 4. Check the condition of the blade. Refer to Maintaining the Cutting Blade (page 23). To prepare the machine for off-season storage, perform 5. Clean the blade brake clutch shield; refer to the recommended maintenance procedures. Refer to Cleaning the Blade Brake Clutch Shield (page 26). Maintenance (page 18).
  • Page 28 Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2.
  • Page 29 Notes:...
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  • Page 31 Notes:...
  • Page 32 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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