jcb 8025 ZTS Operator's Manual
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OPERATOR'S MANUAL
8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS
EN - 9811/9950
ISSUE 4 - 11/2016
THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE

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  • Page 1 OPERATOR'S MANUAL 8025 ZTS, 8026 CTS, 8030 ZTS, 8035 ZTS EN - 9811/9950 ISSUE 4 - 11/2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
  • Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
  • Page 3 Notes: 9811/9950-4 Find manuals at https://best-manuals.com...
  • Page 4: Table Of Contents

    Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................
  • Page 5 Table of Contents Operating Safety General ..............................20 Worksite Safety ........................... 22 Risk Assessment ..........................23 Walk-Around Inspection General ..............................25 Entering and Leaving the Operator Station General ..............................26 Emergency Exit ........................... 28 Doors Operator Door ............................. 30 Windows Front Window ............................
  • Page 6 Table of Contents Control Layouts ........................... 58 Excavator Arm Controls ........................58 Dozer Blade Controls ......................... 63 Auxiliary Circuit Controls ........................63 Lifting and Loading General ..............................66 Load Charts ............................66 Overload Warning System ........................67 Working with the Excavator Arm General ..............................
  • Page 7 Put into Storage ..........................112 During Storage ..........................112 Take out of Storage .......................... 113 Security General .............................. 114 JCB Plantguard ..........................114 Construction Equipment Security and Registration Scheme (CESAR) ..........114 Maintenance Introduction General .............................. 115 Owner/Operator Support ........................115 Service/Maintenance Agreements ....................
  • Page 8 Table of Contents Service Points General .............................. 127 Access Apertures General .............................. 130 Battery Cover ............................ 130 Engine Compartment Cover ......................130 Hydraulic Compartment Cover ......................131 Tools General .............................. 133 Toolbox .............................. 133 Lubrication General .............................. 134 Preparation ............................134 Attachments General .............................
  • Page 9 Table of Contents Electrical System General ............................. 157 Battery ............................... 157 Battery Isolator ..........................158 Fuses ..............................159 Window Washer ..........................160 Miscellaneous Fire Extinguisher ..........................161 Technical Data Static Dimensions Dimensions ............................163 Weights ............................. 166 Visibility Diagrams ..........................168 Performance Dimensions Excavator Arm Dimensions and Performance ..................
  • Page 10: Acronyms Glossary

    Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit ESOS Engine Shut-Off Solenoid FOGS Falling Object Guard System FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode Product Identification Number...
  • Page 11 Notes: viii 9811/9950-4 viii...
  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.
  • Page 13: Cross References

    Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Introduction >...
  • Page 14: Safety

    If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.
  • Page 15: General Safety

    Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9811/9950-4...
  • Page 16: Clothing And Personal Protective Equipment (Ppe)

    Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
  • Page 17 Notes: 9811/9950-4...
  • Page 18: About The Product

    Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.
  • Page 19: Description

    For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.
  • Page 20: Main Component Locations

    About the Product Description Before you do a maintenance task, make the product safe. Main Component Locations Figure 3. A Dipper (part of the excavator arm) B Boom (part of the excavator arm) C Cab (contains the operator station) D Upper structure E Undercarriage F Dozer blade G Bucket...
  • Page 21: Product And Component Identification

    Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. For example, 08025 = 8025. Random check Letter. The check letter is used to verify the authenticity of a machine's PIN.
  • Page 22: Operator Protective Structure

    This must be done by a qualified person. For assistance, contact your JCB dealer. Failure to take precautions could result in death or injury to the operator.
  • Page 23: Safety Labels

    Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 7.
  • Page 24 About the Product Safety Labels Item Part Number Description 817/70100 Fall. Enter and dismount safely. Refer to Entering and Leaving the Cab (Operation Section). 333/S3183 Crushing of fingers or hands. Remove the ignition key and refer to the Service Manual before you start maintenance work. 332/P4581 Severing of hands or fingers.
  • Page 25: Operator Station

    About the Product Operator Station Operator Station Component Locations Figure 8. A Track controlsRefer to: Operation > Drive B Swing/auxiliary pedal Refer to: Operation > Controls > Track Controls (Page 52). Operating Levers/Pedals > Excavator Arm Controls (Page 58). C Horn Refer to: Operation >...
  • Page 26: Console Switches

    About the Product Console Switches Console Switches General The installed switches and their positions can change according to the specification of the machine. Each switch has a graphic symbol to show the function of the switch. Before you operate a switch, make sure that you understand its function.
  • Page 27: Window Wipers

    About the Product Console Switches Window Wipers Three position rocker switch. The switch functions operate when the ignition switch is in the on position. The wiper will self-park when switched off. Position : 1 = Off Position : 2 = On Position : 3 = Washer on (if installed) 9811/9950-4...
  • Page 28: Interior Switches

    About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20s without the engine firing.
  • Page 29 Notes: 9811/9950-4...
  • Page 30: Operation

    Operation Introduction Operation Introduction General The aim of this part of the manual is to guide the operator step-by-step through the task of learning how to operate the machine efficiently and safely. Read the Operation section through from beginning to end. The operator must always be aware of events happening in or around the machine.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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8026 cts8030 zts8035 zts

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