jcb 65R-1 Quick Start Manual
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jcb 65R-1 Quick Start Manual

jcb 65R-1 Quick Start Manual

Compact excavators
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Quick Start Guide
QUICKSTART.JCB.COM
Compact Excavators
65R-1, 67C-1, 85Z-1, 86C-1,
90Z-1, 100C-1
1

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Summary of Contents for jcb 65R-1

  • Page 1 Quick Start Guide QUICKSTART.JCB.COM Compact Excavators 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 2 This machine should not be operated by any person who isn’t appropriately qualified or had the appropriate training. > Operation of this machine without periodic maintenance could cause it to malfunction. For more information please contact your JCB Dealer. Please see operator manual for full details.

  • Page 3: Table Of Contents

    Hydraulic Quick Hitch ........................14 Shutdown Sequence .........................14 Maintenance Position ........................15 Service / Maintenance Schedule ....................16-18 Service & Maintenance Points ..................... 19-20 Fluids & Lubricants ........................21-23 Machine Attachments ........................24 Troubleshooting / FAQs ......................25-26 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 4: Intended Use

    Intended Use General > Machine Type – Compact Excavator > Self propelled machine with a tracked undercarriage > 360° revolving upper structure with boom, dipper, bucket and slew mechanism Intended Use > Machine intended to be used in normal conditions as detailed in the operators manual >...

  • Page 5: Static Dimensions

    2593 2580 2593 with standard dipper M Track height N Counterweight clearance O Operating weight* 6601 6760 8300 8600 9448 8607 9733 * Standard machine specification, please see data plate for specific machine weight. 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 6: Tie Down Points

    The correct tie down positions are identified on the machine by their labels: Fig 3 A Rear track tie-down points B Front track tie-down points C 65R-1 / 67C-1 Angle = 46.2 ± 1.5° D 65R-1 / 67C-1 Length = 2,000 ± 100mm Angle = 47 ±...

  • Page 7: Lifting Points

    Dozer Lift point degrees 2500 2320 2755 2295 2263 2725 2075 4800 4620 5325 5285 5352 5800 5250 1052 1096 1083 1090 1091 1091 1048 1187 1203 1207 1449 1177 1073 1038 COG- Centre of Gravity 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 8: Cab Layout & Controls

    Cab and Switch Panel Operator Station Layout Fig 5 A Track controls B Swing control pedal C Instrument panel D Excavator controls E Dozer blade control lever F Two-speed tracking switch G Hand throttle control H Ignition key switch J Switch console K Auxiliary power socket L Entertainment system M HVAC controls...
  • Page 9 D High flow auxiliary max flow indicator Icon Variants Power Modes Auxiliary Modes Hydraulics Active Mode Heavy AUX mode AUX mode Hydraulics mode (SAE) (ISO) inactive mode Swing mode Swing mode Hydraulics mode (SAE) (ISO) active mode 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 10 Console Switches Fig 9 A Graphic symbol B Light bar C 3 way position switch D 2 way position switch / momentary switch Work Lights Beacon 1 = Off 1 = Off 2 = On (Boom & front) 2 = On 3 = On (Boom, front, &...
  • Page 11 Note: A & D located underside of joystick G Crowd bucket H Dump bucket Dozer Lever Fig 12 A Lower the dozer B Raise the dozer C Angle the dozer (left side in) D Angle the dozer (right side in) 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 12: Start Up Sequence

    Figure 112. Entering and Leaving the Operator Station Entering and Leaving the Operator Station Seat Belt General General For: 18Z-1 ..........................Page 36 Start Up Sequence For: 16C-1, 19C-1 ........................Page 38 WARNING Operating the machine without a seat belt can be dangerous. Before starting the engi sure your seat belt is fastened.

  • Page 13: Setting Auxiliary Flows

    10 -100 all distance. This will Aux 1 = Aux 2 = Hammer = Single Acting Aux 1 High Flow Low Flow (1) = Double acting aux 1 (2) = Double acting aux 1 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 14: Hydraulic Quick Hitch

    Hydraulic Hitch Unlock Sequence Standard Attachments Start Unlock Process Confirm Process Boom LED Indicator To start quick hitch unlock Instrument panel will indicate When the sequence is process ensure hydraulics are need to confirm process (A). confirmed the LED on the live then press quick hitch To confirm process press 2 GO boom will flash red (A).

  • Page 15: Maintenance Position

    Stop the engine controls. ontrol Lock. Discharge the hydraulic pressure the battery to prevent accidental operation of the engine. Isolate the controls and remove ignition key Isolate the battery to prevent accidental operation of the engine 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 16: Service / Maintenance Schedule

    Service/Maintenance 65R-1 / 67C-1 Daily Checks (10h) Operator Manual Page Action Check condition of attachments / optional equipment Page 147 Visual check Grease attachments / optional equipment/ pivot pins as required Page 147 / 149 Lubricate Clean bodywork and framework...
  • Page 17 Check hydraulic hoses / pipework for leaks and damage Page 169-170 Visual check Check condition of the rams Page 171 Visual check Clean the battery terminals Page 172-173 Clean Check the operation of the battery isolator Page 173-174 Operate 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 18 Service/Maintenance 90Z-1 / 100C-1 Daily Checks (10h) Operator Manual Page Action Check condition of attachments / optional equipment Page 149 Visual check Grease attachments / optional equipment/ pivot pins as required Page 149 / 151 Lubricate Clean bodywork and framework Page 150 Clean Check condition of bodywork and framework...

  • Page 19: Service & Maintenance Points

    Fig 15 A Air filter B Coolant expansion bottle C Battery D Battery isolator E Radiator F Washer bottle G Engine oil dipstick H Engine fuel filter Fig 16 R Track gearbox S Track tensioner 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 20 Service/Maintenance Points: 85Z-1 / 100C-1 Fig 17 A Refuelling pump B Battery C Battery isolator D Washer Bottle E Fuel filler cap F Main fuel filter G Hydraulic oil level indicator H Engine fuel filter J Hydraulic oil filler cap Fig 18 L Radiator M Radiator expansion bottle...

  • Page 21: Fluids & Lubricants

    Fluids and Lubricants 65R-1 / 67C-1 JCB Part Container Item Capacity Fluid / Lubricant Number Size Fuel Tank Diesel Oil Above -10°C (14°F): 4001 / 3005 JCB Ultra performance 10W30 Engine (Oil) 9.1L JCB Ultra performance 5W30 4001 / 3105...
  • Page 22 (KDI TCR) JCB Ultra performance 5W30 Below -25°C (-13°F) to 45°C 4001 / 3405 (113°F): JCB Ultra performance 15°C (59°F) to 45°C (113°F) JCB 4001 / 1805 Engine oil 15W40 -20°C (-4°F) to 45°C (113°F) JCB 4001 / 3005 Engine Oil...
  • Page 23 JCB HP Grease 4003 / 2017 0.4kg Slew Ring Gear Teeth As required JCB Special Slew Pinion Grease 4003 / 1619 0.4kg All Other Grease As required JCB MPL-EP Grease 4003 / 1501 0.4kg 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...

  • Page 24: Machine Attachments

    Machine Attachments Weight Description Machines Requirements (kg) Mechanical Quickhitch 65R-1 – 100C-1 None Hydraulic Quickhitch 65R-1 – 100C-1 Quickhitch circuit Bucket GP 250mm - 900mm 98 - 179 65R-1 – 90Z-1 None Bucket GP 250mm & 500mm 98- 121 100C-1...

  • Page 25: Troubleshooting/Faqs

    Is it possible to turn off the lift Yes this can be done using the momentary rocker switch on the right overload buzzer? hand console when the ignition switch is in the on position. 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 26 Troubleshooting/FAQs Issue / FAQ Resolution/Answer 500hrs Greasing - Does it matter No, this only prolongs the life further if greased every day? 500hrs Greasing - Do the bush No, just grease and continue work need to be replaced at 500hrs? 500hrs Greasing - After the first 500hrs does the bush then need No, the bush wont need greasing until the next 500hrs...
  • Page 27 Your Notes 65R-1, 67C-1, 85Z-1, 86C-1, 90Z-1, 100C-1...
  • Page 28 They should not therefore be relied upon in relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories.

This manual is also suitable for:

67c-185z-186c-11 86c-1 tab90z-1100c-1

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