Toro 41614 Installation Instructions Manual
Toro 41614 Installation Instructions Manual

Toro 41614 Installation Instructions Manual

Tank rinse kit for multi-pro 5800 turf sprayer
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Tank Rinse Kit
Multi-Pro 5800 Turf Sprayer
Model No. 41614—Serial No. 401100000 and Up
Introduction
This kit is designed to remove residual chemicals from
a sprayer tank and affected hoses. It is a dedicated
attachment for a turf spray application vehicle and is
intended to be used by professional, hired operators
in commercial applications.
The information in this manual can help you and
others avoid injury and product damage.
Figure 1 illustrates the location of the model and serial
numbers on the product.
1. Model and serial number plate
Model No.
Serial No.
Note:
Determine the left and right sides of the
machine from the normal operating position.
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Figure 1
Register at www.Toro.com.
Proposition 65 Warning
This product contains a chemical
or chemicals known to the State of
California to cause cancer, birth defects,
or reproductive harm.
Use of this product may cause exposure
to chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
g014295
Original Instructions (EN)
Form No. 3416-568 Rev A
Installation Instructions
WARNING
CALIFORNIA
All Rights Reserved *3416-568* A
Printed in the USA

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Summary of Contents for Toro 41614

  • Page 1 Form No. 3416-568 Rev A Tank Rinse Kit Multi-Pro 5800 Turf Sprayer Model No. 41614—Serial No. 401100000 and Up Installation Instructions WARNING Introduction CALIFORNIA Proposition 65 Warning This kit is designed to remove residual chemicals from a sprayer tank and affected hoses. It is a dedicated...
  • Page 2 Safety • Always wash your hands and other exposed areas as soon as possible after finishing the work. • Properly dispose of unused chemicals and Read the safety and operation instructions in the chemical containers as instructed by the chemical machine Operator’s Manual.
  • Page 3: Table Of Contents

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Hose—1.9 x 73.7 cm (3/4 x 29) Rinse tank Tank cap Bulkhead fitting Clear gasket Install the rinse tank bulkhead fitting.
  • Page 4: Procedure Description Qty

    Procedure Description Qty. Delay timer Locknut (#10–24) Fuse (40 A) Relay Power relay Install the delay timer and dash switch. Flange-head bolt (#10-24 x 1/2 inch) 3-position switch (with indicator light—2015 and before turf sprayers) 3-position switch (without indicator light—2016 and after turf sprayers) –...
  • Page 5: Hose-1.9 X 73.7 Cm (3/4 X 29)

    Preparing the Rinse Tank Parts needed for this procedure: Hose—1.9 x 73.7 cm (3/4 x 29) Rinse tank g014029 Tank cap Figure 2 Bulkhead fitting 1. Battery cover 3. Buckle Clear gasket 2. Strap Plastic flange nut 90° fitting Retaining fork Hose clamp Cutting the Hose Measure 20.3 cm (8 inches) from the end of the...
  • Page 6 Assembling the Rinse Tank Lower the wire through the opening in the tank fill hole and route it through the open Install the bulkhead fitting into the hole at the hole at the bottom of the tank (Figure 5 bottom of the rinse tank as follows: Figure Install a clear gasket onto the bulkhead Use the wire to guide the bulkhead fitting...
  • Page 7: Hold Down (Rinse Tank)

    g014260 Figure 9 1. Retaining fork 3. 90° fitting 2. Bulkhead fitting Rotate the fitting so that it faces rearward. g206427 Assemble the hose segment—53.3 cm (21 Figure 11 inches) that you cut in Cutting the Hose (page 1. Valve mount 2.
  • Page 8 Installing the Rinse Tank Repeat steps through for the other hold down at the other recess in the rinse tank (Figure 14). Assemble the rinse tank onto the machine as Carefully tighten the bolts and flange nuts by shown in Figure hand.
  • Page 9: Gasket

    Installing the Rinse Nozzles Parts needed for this procedure: Rinse nozzle Bulkhead fitting Gasket Shoulder bolt g206492 Bushing Figure 17 Rinse vane 1. Drill marks Plastic flange nut 90° fitting Move to the drill mark behind the tank lid. Note: Place a container inside the tank below Drilling the Spray Tank the areas where you are drilling to catch falling...
  • Page 10: Shoulder Bolt

    Repeat steps through at the forward drill mark (Figure 19). g207947 Figure 20 1. Gasket 4. Bushing 5. Rinse vane 2. Bulkhead fitting 3. Rinse nozzle 6. Shoulder bolt Assemble the rinse vane, bushing, and shoulder bolt onto the rinse nozzle (Figure 20).
  • Page 11: Plastic Flange Nut

    Installing the Rinse Nozzles Owner provided material: PTFE sealant Working inside the tank through the 41 cm (16 inch) opening, align the nozzle assembly up through the 4.5 cm (1-3/4 inch) hole that you drilled in Drilling the Spray Tank (page 9)as shown in Figure...
  • Page 12: Rinse-Tank Pump

    Installing the Rinse-Tank Pump Parts needed for this procedure: Rinse-tank pump Bolt (1/4 x 1-3/4 inches) Washer (1/4 inch) g206594 Serrated-flange nut (1/4 inch) Pump cover Assembling the Pump to the Machine Owner provided material: PTFE sealant Align the holes in the mounting-flange spacers of the rinse-tank pump with the holes in the saddle plate of the tank frame (Figure...
  • Page 13: Hose-1.9 X 61 Cm (3/4 X 24 Inches)

    Installing the Hoses and Filter Parts needed for this procedure: g219471 Hose—1.9 x 61 cm (3/4 x 24 inches) Figure 25 Hose clamp 1. 2-socket electrical 2. 2 pin connector (rinse-tank connector—machine pump harness) T-fitting harness (R INSE Hose—1.9 x 180 cm (3/4 x 71 inches) Straight-barb fitting Plug the 2 pin connector of the rinse-tank Filter assembly...
  • Page 14 Installing the Hoses and Filter Assemble the hoses—1.9 x 180 cm (3/4 x 71 inches) and a hose clamp onto the T-fitting as Assemble the hose—53.3 cm (21 inches) at shown in Figure the bottom of the rinse tank onto the inboard Tighten the 3 hose clamps that secure the 3 straight-barb fitting of the rinse-tank pump with hoses to the T-fitting by hand.
  • Page 15 g206824 Figure 31 1. Hose clamp 3. Hose—1.9 x 180 cm (3/4 x 71 inches) 2. Straight-barb fitting (outlet—filter) Adjust the position of the filter head so that the bowl of the filter assembly is vertical and tighten the 2 hose clamps by hand (Figure 30 Figure 31).
  • Page 16 Installing the Rinse-Pump Cover Install the delay timer to the location shown Figure 34 Figure 35 with the locknut Insert the 2 tabs of the rinse-pump cover into the 2 from the electrical panel. slots in the saddle plate of the tank frame (Figure 33).
  • Page 17 g219469 Figure 36 2016 and After Machines 1. Fuse (40 A) 5. Flange-head bolt (#10-24 x 1/2 inch) 2. Fuse block 6. Power relay (4-pin) 3. Locknut (#10-24) 7. 4-socket connector (machine wire harness) g035435 Figure 35 4. Electrical panel 2015 Machines Install a fuse (40 A) to the open slot in the fuse 1.
  • Page 18 Installing the Rocker Switch into the Dash Remove the plug for the rinse tank switch from the dash panel (Figure 37 Figure 38). Note: It is the second plug to the right of the ignition key. g034585 Figure 38 2016 and After Machines 1.
  • Page 19 Connecting the Battery No Parts Required Procedure WARNING g207211 Figure 39 Electrical sparks can cause the battery gasses 1. Battery cover 4. Negative battery post to explode, resulting in personal injury. 2. Positive battery cable 5. Negative battery cable Incorrect battery cable routing could damage 3.
  • Page 20 Operation Operating the Rinse Kit Using the Rinse Kit will result in a rinsate (a diluted solution of residual chemicals). In many cases, it is appropriate to apply the rinsate onto a treated area(s). However, before doing so, check with the chemical manufacturer to ensure that the application of a diluted solution to the treated area(s) does not adversely affect the performance of the product.
  • Page 21 Note: If you are operating a 2015 and before Turn on the rinse-tank pump by performing 1 of machine, the light on the 3-position switch will the following: illuminate to indicate that the pump is running. • Press up 3-position switch for a timed rinse. After 110 seconds, the pump stops running.
  • Page 22 (Figure 42). Every 100 hours—Inspect hoses and O-rings for damage Contact your Authorized Toro Dealer to obtain replacement parts. Inspecting the Rinse Tank Hold Downs Service Interval: After the first hour—Check the rinse-tank hold downs.
  • Page 23 Storage until the hold downs are snug against the rinse tank (Figure 43). Note: Do not overtighten the bolt(s) and Storing the Machine locknut(s) of the hold down(s), or deform the tank. in Above-Freezing Important: Overtightening the tank strap Temperatures Less than 30 fasteners can deform and damage the hold downs.
  • Page 24 Notes:...
  • Page 25 Notes:...
  • Page 26 Notes:...
  • Page 27 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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