Related Manuals for HydroQuip CS6000 YE-5 Series
Summary of Contents for HydroQuip CS6000 YE-5 Series
- Page 1 CS/ES6000 YE-5 SERIES Operation Manual SLIDE SERIES-LOW-FLOW FIXED SERIES-HIGH FLOW SLIDE SERIES-HIGH FLOW GECKO Y SERIES...
- Page 2 Introduction This manual covers electrical and installation details on the following product series. Some photos and instructions may not apply to the product you have purchased. -U Series "Universal Fixed" Heater configuration: This series is designed to fit the most common heater position. Depending upon the actual control being replaced, you may still need to modify the plumbing to achieve proper alignment.
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Page 3: Table Of Contents
Table of Contents Important Safety Instructions........3-4 Electrical Installation..........5-7 Power Connection...........8 Circuit Board Configurations........9 Pump Cord Connections.........9 Flow Switch & Heater Connection......10 Breaker & Low-Level Set-Up Codes......11 Low-Level Set-Up Codes........12 Spaside Control Installation........13 System Start-Up............14 Programming Options (K8 Keypad)....15-17 Programming Options (K200 Keypad).....18-19 Programming Options (K450 Keypad)....20-22 Spaside Messages...........23-24 Cord Configurations..........25... -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS DANGER To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. WARNING - RISK OF CHILD DROWNING. Extreme caution must be exercised to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use a spa or hot tub unless they are supervised at all times. - Page 5 IMPORTANT SAFETY INSTRUCTIONS Persons using medication should consult a physician before using a spa or hot tub since some medication may affect heart rate, blood pressure, and circulation. For Cord and Plug Connected Units Must be connected to a grounded, grounding type receptacle only. NEVER connect the spa to an extension cord.
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Page 6: Electrical Installation
Electrical Installation A licensed electrician must accomplish the electrical installation in accordance with the National Electric Code(NEC) Article 680, and any local codes in effect at the time of installation. Refer to the System Data Label for equipment voltage and maximum amperage draws. - Page 7 Electrical Installation ELECTRICAL CONNECTIONS OPTION 1 GFCI Installed in Main Service Panel 20-60AMP HARDWIRED MAIN BREAKER PANEL INLINE SPA DISCONNECT PORTABLE SPA LINE 1 LINE 2 REFER TO GFCI WIRING DETAIL ON PAGE 8 Option 1 shows the power from GFCI breaker installed into main service panel to a service disconnect within line-of-site of the spa.
- Page 8 Electrical Installation If your system was configured to include a 120VAC power cord, ensure that the proper receptacle has been installed (a dedicated circuit is required). DO NOT under any circumstances modify a 20 Amp plug to fit into a 15 Amp receptacle or use an extension cord.
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Page 9: Power Connection
Power Connection IMPORTANT: Always refer to the product data label (located on top of the control box) for specific electrical information. Use copper conductors only as required by the NEC. Ÿ Secure wires as defined by the NEC and in compliance with any local Ÿ... -
Page 10: Circuit Board Configurations
Circuit Board Configurations Note: Check product data label “Order Code” before proceeding -U: All component outputs are pre-configured for 120V. If 240V output is required, please utilize the illustration below and the wiring diagram that was included with your unit for the correct component location to properly convert to 240V. -
Page 11: Flow Switch & Heater Connection
Pressure/Flow Switch & Temp Sensor Connection Hardwired Flow/Pressure Switch: Most Low-Flow configurations are supplied with a flow or pressure switch that connects directly to the circuit board at location P66 / FL-SW. Hardwired Temp/High-Limit Sensor: If not factory connected the installer must connect the temp/high-limit sensor directly to the circuit board at location P38 / PROBE. -
Page 12: Breaker & Low-Level Set-Up Codes
System Low-Level Program Settings Using the chart above: 1) Used for choosing the proper software configuration for the hot tub. 2) Which component circuit/receptacle (A0-A4) is used for each component based on the chosen configuration. Example for Setup # 11: Pump 1 is 2 SPD and connects to (A3), Pump 2 is 1 SPD and connects to “A2”, a Blower or Pump 3 may be connected to “A1”, the “Y”... -
Page 13: Low-Level Set-Up Codes
Power Up & Breaker Setting Power-up & breaker setting Boot up display sequence (Each parameter is displayed for 2 seconds) Numbers may vary 8 . 8 . 8 Lamp test Software number Software Revision Low-level selection All the segments and Software Part Number Revision of the Software Low-level selected... -
Page 14: Spaside Control Installation
Spaside Control Installation If required, you may have to cut out a hole in the spa shell to install spaside control. The mounting area must be above the maximum water level of the spa and in an Ÿ area with good drainage to prevent any standing water on or around the spaside. The spaside should never be submerged. -
Page 15: System Start-Up
SYSTEM START-UP Step 1) Install the control system into the spa using industry standard methods and procedures Step 2) Install the control panel / keypad per the instructions on Page Step 3) Install the component cords if required, see Page #9, and the spa light. -
Page 16: Programming Options (K8 Keypad)
Programming Options - K8 Keypad Pump 1 Pump 2 Blower/Pump 3 Light Power Program Temp Up Temp Dwn Pump 1 Filtration Blwr/Pump Indicator Indicator Indicator Heater Light Pump 2 Indicator Indicator Indicator Pump 1 - Press o nce to turn on low speed. Press a second time to turn pump to high speed (with a dual-speed pump). - Page 17 Programming Options - K8 Keypad (cont) Power Key - This key provides access to: Manual Economy Mode - Press to toggle Economy mode on or off. When active the system will maintain a set temperature of 20°F less than set the current set temperature and the display will toggle between “...
- Page 18 Programming Options - K8 Keypad (cont) Setting the Filter Cycle Frequency: - Enter the programming menu by pressing and holding the FILTER key for 5 seconds. The current time will be displayed with the hours flashing. If adjusting the clock is necessary do it now, otherwise press the PROGRAM key repeatedly FF## “FF”...
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Page 19: Programming Options (K200 Keypad)
Programming Options - K200 Keypad Smart winter mode Pump 2 Filter Set Point indicator indicator indicator indicator Pump 1 Light Heater indicator indicator indicator Pump 1 Pump 2/Blower Light Temp Up/Down Pump 1 - Press o nce to turn on low speed. Press a second time to turn pump to high speed (with a dual-speed pump). - Page 20 Programming Options - K200 Keypad Programming Filtration Cycles & Temperature Readout To set filter cycles you must enter the following parameters: Duration (d) and Frequency (F). At the beginning Pump 1 (+ additional components staggered) will run for 1 minute each to purge the plumbing.
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Page 21: Programming Options (K450 Keypad)
Programming Options - K450 Keypad 3 Option Panel 2 Option Panel Pump 1 - Press once to activate Low Speed, a second press activates High Speed, a third press turns off the pump. A built-in timer automatically turns the accessory off after 20 minutes unless manually deactivated first. The Pump 1 icon lights when Pump 1 is on. - Page 22 Programming Options - K450 Keypad (cont) Power Key - This key provides access to: Manual Economy Mode - When active this mode forces the system to maintain a temperature 20F° less than the set temperature, the display will toggle between “ ”...
- Page 23 Programming Options - K450 Keypad (cont) Setting the Filter Cycle Frequency: - Enter the programming menu by pressing and holding the LIGHT key for 5 seconds. The current time will be displayed with the hours flashing. If adjusting the clock is necessary do it now, otherwise press the LIGHT key repeatedly until FF## “FF”...
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Page 24: Spaside Messages
Smart Winter Mode Our Smart Winter Mode protects your system from the cold by turning pumps on several times a day to prevent water from freezing in pipes. When the system detects a risk of freezing, the Smart Winter Mode protection kicks in and remains active till a full 24 hours has passed without the risk of freezing. - Page 25 Spaside Messages Cont’d No low-level configuration software has been downloaded into the system. Temperature inside the spa skirt is too high, causing the internal temperature in the spa pack to go above normal limits . System Plug Pinouts Mini J&J Style Molded Receptacles Ground Low Speed / Black Ground...
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Page 26: Cord Configurations
Wi-Fi Module Installation Kit (Optional) Your new system has the capability to connect with the internet by using a Wi-Fi Module Kit (sold separately). If using this option with your system, please make sure to install the module kit following these few steps: Step 1 - Insert the wi-fi module cable connector (MODULE “CO”) into the empty connection on the system circuit board marked “CO”... -
Page 27: Wifi Module Option Installation
Operation Considerations The following describes situations you may encounter and situations to be aware of. Warm Weather Conditions Since your spa will normally be expected to maintain warm to hot water ready for use, a great deal of attention has been directed to the energy conservation detail of insulation to keep electrical cost down. Energy conservation efficiency may be achieved by extensive insulation of the spa cabinet, plumbing, spa shell and in some climates full foam insulation may have been provided. -
Page 28: Troubleshooting
Troubleshooting Therapy Jet Not Operational Water Shut-Off Valves are Closed - Open Shut-Off valves. Dirty Filter - Clean or replace filter. Jets Not Properly Adjusted - Adjust Jets properly. Diverter Valve Not Properly Adjusted - Adjust diverter valve properly. Thermal Overload Tripping - Check for restricted flow of water. Water Leaks Spa Overfilled - Adjust water level. - Page 29 Troubleshooting The following describes situations and possible solutions to common problems you may encounter as a spa owner. TroubleShooting Nothing Operates Main Breaker is OFF - Set to On. Sub-Panel Breaker Off - Set to On. Equipment GFCI Off - Set to On. Power switch in Off position - Set to On.
- Page 30 System Data Label Note: This information will be necessary if you should ever have to request warranty or any other type of service. The system data label is located on the control box. This label is very important and contains information you will need to establish your electrical service. The voltage and amperage ratings are shown on the bottom of the label.
- Page 32 85-0127H Rev.05 12/22...
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