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Related Manuals for Toro 07383
Summary of Contents for Toro 07383
- Page 1 Form No. 3463-627 Rev A Workman ® HDX Utility Vehicle Model No. 07383—Serial No. 412849600 and Up Model No. 07384—Serial No. 414810000 and Up Model No. 07386—Serial No. 414993557 and Up *3463-627* Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the g000502 model and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Electrical System Maintenance ......44 Electrical System Safety ........44 Servicing the Fuses .......... 44 Safety ............... 4 Jump-Starting the Machine....... 44 General Safety ........... 4 Servicing the Battery......... 45 Safety and Instructional Decals ......5 Drive System Maintenance ........46 Setup ...............11 Checking the Front Differential-Oil 1 Installing the Roll Bar ........11... -
Page 4: Safety
Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. - Page 6 decal105-4215 105-4215 decal106-2355 1. Warning—avoid pinch points. 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast decal106-2377 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystanders out of the operating area. 3.
- Page 7 decal110-0806 110-0806 decal106-6755 1. Caution—do not use starting fluid 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal106-7767 106-7767 1.
- Page 8 decal115-2282 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts; keep all guards and shields in place. 3. Crushing hazard—keep bystanders out of the operating area; do not carry passengers in the cargo bed; keep arms and legs inside of the vehicle at all times;...
- Page 9 decal121-9776 121-9776 1. Warning—read the Operator’s Manual and receive proper 4. Warning—engage the parking brake, shut off the engine, and training before operating the machine. remove the key from the key switch before walking away from the machine. 2. Warning—wear hearing protection. 5.
- Page 10 decal145-2276 145-2276 1. Engine—stop 3. Engine—start 2. Engine—run decal145-2282 145-2282 1. Power point decal145-2286 145-2286 1. Power outlet (10 A) 5. Lights, brake (15 A) 2. Switched power (10 A) 6. Hazard (10 A) 3. Fuel pump, supervisor 7. 4WD, transmission (10 A) switch (10 A) 4.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Install the roll bar. Flange-head bolt (1/2 x 1-1/4 inches) – No parts required Check the fluid levels and tire pressure. –... -
Page 12: Checking The Fluid Levels And Tire Pressure
Checking the Fluid Levels and Tire Pressure No Parts Required Procedure Check the engine-oil level before and after you first start the engine; refer to Checking the Engine-Oil Level (page 40). Check the transaxle/hydraulic-fluid level before you first start the engine; refer to Checking the Transaxle/Hydraulic-Fluid Level (page 56). -
Page 13: Product Overview
Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine. Control Panel g381123 Figure 4 1. Horn switch 5. Display 2. Light switch 6. Power point 3. 4-wheel drive switch (4-wheel drive models only) 7. - Page 14 Display g347586 Figure 5 1. Fuel gauge 6. Check-engine indicator 2. Tachometer/engine speed (rpm) 7. Tachometer-speedometer location change button/Speedometer conversion button 3. Speedometer (km/h or mph) 8. Hour meter 4. Coolant-temperature gauge and light 9. Oil-pressure-warning light 5. Glow-plug indicator (diesel machines only) 10.
- Page 15 Accelerator Pedal Gear-Shift Lever Use the accelerator pedal (Figure 6) to vary the ground Fully press the clutch pedal and move the shift lever speed of the machine when the transmission is in (Figure 7) into the desired gear selection. A diagram gear.
- Page 16 Hydraulic-Lift Lock The hydraulic-lift lock secures the lift lever, so that the hydraulic cylinders do not operate when the machine is not equipped with a bed (Figure 8). It also locks the lift lever in the O position when using the hydraulics for attachments.
- Page 17 Supervisor Switch Charge Indicator Move the supervisor switch (Figure 4) to the SLOW The charge indicator illuminates when the battery position and remove the key. The supervisor switch discharges. If the light illuminates during operation, limits the engine speed to 2,200 rpm when the stop the machine, shut off the engine, and check for machine is in third gear in the HIGH range, which possible causes, such as the alternator belt...
- Page 18 Tachometer Passenger Handhold The tachometer displays the speed of the engine The passenger handhold is located on the dashboard (Figure (Figure Note: 3,300 rpm is the desired engine speed for 540 rpm PTO operation. Check-Engine Light The check-engine light illuminates to indicate an engine malfunction;...
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Page 19: Specifications
191 cm (75 inches) to top of ROPS Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com... -
Page 20: Before Operation
Performing Daily Operation Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Each Use/Daily procedures listed in Maintenance (page 30). -
Page 21: Adding Fuel
Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. -
Page 22: Checking The Safety-Interlock System
Checking the During Operation Safety-Interlock System During Operation Safety Service Interval: Before each use or daily The purpose of the safety-interlock system is to General Safety prevent the engine from cranking or starting, unless • The owner/operator can prevent and is responsible you press the clutch pedal. - Page 23 • Use accessories and attachments approved by the machine to tip or roll over. Do not engage the The Toro® Company only. brakes suddenly when rolling rearward, as this may cause the machine to overturn. Rollover Protection System...
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Page 24: Operating The Cargo Bed
the cargo bed and/or towing a trailer; refer to Specifications (page 19). • Distribute the load in the cargo bed evenly to improve the stability and control of the machine. • Before dumping, ensure that there is no one behind the machine. •... -
Page 25: Starting The Engine
Engaging the 4-Wheel Drive 4-Wheel Drive Models Only To enable automatic 4-Wheel Drive, press the top of the rocker switch into the 4 position (Figure 16). g227244 Figure 16 1. 4x4 auto enable—on 2. 4x4 auto enable—off When the 4WD switch is on, the machine automatically engages the 4-wheel drive if the sensor detects the g026141 Figure 15... -
Page 26: Stopping The Machine
Note: Avoid long periods of engine idling. CAUTION Use the chart below to determine the ground Turning the machine with the differential lock speed of the machine at 3,600 rpm. on may cause you to control of the machine, resulting personal injury and/or property Speed Speed Gear... - Page 27 Using the Hydraulic Bed-Lift Lever This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION to Control Hydraulic Attachments to quick coupler B, except that the lever is held in • this position by a detent lever in the control panel. Position This allows hydraulic fluid to flow continuously to This is the normal position for the control valve...
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Page 28: After Operation
Troubleshooting the Hydraulic After Operation Control • Difficulty in connecting or disconnecting quick After Operation Safety couplers. The pressure is not relieved (the quick coupler is General Safety under pressure). • Before you leave the operating position, do the • The power steering is turning with great following: difficulty or it is not turning at all. -
Page 29: Hauling The Machine
Hauling the Machine Towing the Machine • Use care when loading or unloading the machine In case of an emergency, you can tow the machine into a trailer or a truck. for a short distance; however, this is not the standard operating procedure. -
Page 30: Maintenance
Such use • Support the machine with jack stands whenever could void the product warranty of The Toro® you work under the machine. Company. • Do not work under a raised bed without the proper bed safety support in place. -
Page 31: Recommended Maintenance Schedule(S)
Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel lug nuts. After the first 2 hours • Check the adjustment of the shift cables. • Torque the front and rear wheel lug nuts. • Check the adjustment of the parking brake. After the first 10 hours •... - Page 32 Every 2,000 hours fluid. Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
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Page 33: Maintaining The Machine Under Special Operating Conditions
Maintaining the Machine under Special Operating Conditions Important: If the machine is subjected to any of the conditions listed below, perform maintenance twice as frequently: • Desert operation • Cold climate operation—below 10°C (50°F) • Trailer towing • Frequent operation in dusty conditions •... -
Page 34: Removing The Full Bed
Removing the Full Bed Start the engine, engage the hydraulic-lift lever, and lower the bed until the cylinders are loose in the slots. Release the lift lever and shut off the engine. Remove the lynch pins from the outer ends of the cylinder rod clevis pins (Figure 22). -
Page 35: Installing The Full Bed
Installing the Full Bed Note: If you are installing the bed sides on the flat bed, it is easier to install them before installing the bed on the machine. Ensure that the rear pivot plates are bolted to the bed frame/channel so that the lower end angles to the rear (Figure 23). -
Page 36: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack. -
Page 37: Lubrication
Lubrication Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 27). Remove the hood. Greasing the Bearings and Bushings Installing the Hood Connect the lights. Service Interval: Every 100 hours (lubricate more frequently in heavy-duty Insert the top mounting tabs into the frame slots applications). - Page 38 g024682 Figure 30 g010571 Figure 29 • U-joint (18); refer to Figure 31 • 4-wheel drive shaft (3); refer to Figure 31 • Clutch (1); refer to Figure 30 • Brake (1); refer to Figure 30 g010359 Figure 31...
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Page 39: Engine Maintenance
Engine Maintenance Inspect the new filter for damage by looking into the filter while shining a bright light on the outside of the filter. Engine Safety Note: Holes in the filter appear as bright spots. Inspect the element for tears, an oily •... -
Page 40: Servicing The Engine Oil
Servicing the Engine Oil Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Engine-Oil Specifications Oil Type: Detergent engine oil (API SJ or higher) Crankcase Capacity: 3.2 L (3.4 US qt) when the filter is changed g028637... - Page 41 Add the specified oil to the crankcase. Responding to a Check-Engine Light Note: Engine-fault code information can be accessed by your Toro commercial products service staff only. Park the machine on a level surface. Engage the parking brake. g002373 Figure 35 Shut off the engine and remove the key.
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Page 42: Replacing The Spark Plugs
Replacing the Spark Plugs Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs if necessary. Type: NGK-R BKR5E (or equivalent) Air Gap: 0.81 mm (0.032 inch) Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. -
Page 43: Fuel System Maintenance
Inspecting Fuel Lines and Fuel System Connections Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Replacing the Fuel Filter Inspect the fuel lines, fittings, and clamps for signs of Service Interval: Every 400 hours leaking, deterioration, damage, or loose connections. Raise the bed and place the safety support on Note: Repair any damaged or leaking fuel system... -
Page 44: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames. -
Page 45: Servicing The Battery
Start the engine in the machine providing the jump-start. Note: Let it run for a few minutes, then start your engine. Remove the negative jumper cable first from your engine, then the battery in the other machine. Install the battery cover to the battery base. Servicing the Battery Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if... -
Page 46: Drive System Maintenance
Changing the Front Drive System Differential Oil Maintenance 4-Wheel Drive Models Only Checking the Front Service Interval: Every 800 hours (4-wheel drive models only). Differential-Oil Level Differential oil specification: Mobil 424 hydraulic 4-Wheel Drive Models Only fluid Park the machine on a level surface. Service Interval: Every 100 hours/Monthly (whichever comes first)—Check Engage the parking brake. -
Page 47: Inspecting The Constant-Velocity Boot
Inspecting the Adjusting the High-Low Constant-Velocity Boot Cable 4-Wheel Drive Models Only Service Interval: Every 200 hours Remove the clevis pin securing the high-low Service Interval: Every 200 hours (4-wheel drive cable to the transaxle (Figure 44). models only). Loosen the clevis jam nut and adjust the clevis Inspect the constant-velocity boot for cracks, holes, so that the clevis hole aligns with the hole in the or a loose clamp. -
Page 48: Inspecting The Tires
Inspecting the Tires Checking the Front Wheel Alignment Service Interval: Every 100 hours Front tires air pressure specification: 220 kPa (32 Service Interval: Every 400 hours/Yearly (whichever psi) comes first) Rear tires air pressure specification: 124 kPa (18 Ensure that the tire pressures are correct before psi) checking the front wheel alignment;... -
Page 49: Torquing The Wheel Lug Nuts
Torquing the Wheel Lug Nuts Service Interval: After the first 2 hours After the first 10 hours Every 200 hours Wheel lug nut torque specification: 109 to 122 N∙m (80 to 90 ft-lb) Torque the lug nuts at the front and rear wheels in a crossing pattern as shown in Figure 50 to the... -
Page 50: Cooling System Maintenance
Cooling System Shut off the engine and remove the key. Check the coolant level inside the reserve tank. Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. -
Page 51: Removing Debris From The Cooling System
Shut off the engine and remove the key. Coolant type: a 50/50 solution of water and Clean the engine area thoroughly of all debris. permanent ethylene-glycol antifreeze Unlatch and remove the radiator screen from the Contact your authorized Toro distributor. front of the radiator (Figure 52). g010315 Figure 52 1. -
Page 52: Brake Maintenance
Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. Check the brake-fluid level before you first start the engine. Every 1,000 hours/Every 2 years (whichever g002379 comes first)—Change the brake fluid. Figure 55 Brake-fluid type: DOT 3 1. -
Page 53: Adjusting The Brake Pedal
Adjusting the Brake Pedal Service Interval: Every 200 hours Note: Remove the font hood to ease the adjustment procedure. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake-pedal g033488 Figure 57 pivot (Figure 58). 1. -
Page 54: Belt Maintenance
Belt Maintenance Adjusting the Alternator Belt Service Interval: After the first 10 hours—Check the condition and tension of the alternator belt. Every 200 hours—Check the condition and tension of the alternator belt. g036549 Figure 59 Raise the bed and position the safety support on the extended lift cylinder to secure the bed. -
Page 55: Controls System Maintenance
Controls System Maintenance Adjusting the Clutch Pedal Service Interval: Every 200 hours Note: You can adjust the clutch-pedal cable at the bell housing or at the clutch-pedal pivot. You can remove the front hood to easily access to the pedal g009276 pivot. -
Page 56: Adjusting The Accelerator Pedal
Adjusting the Accelerator Hydraulic System Pedal Maintenance Park the machine on a level surface, engage the parking brake, shut off the engine, and remove Hydraulic System Safety the key. • Seek immediate medical attention if fluid is injected Adjust the ball joint on the accelerator cable (Figure 64) to allow 2.54 to 6.35 mm (0.100 to into skin. - Page 57 g009623 Figure 67 1. Hydraulic reservoir 2. Drain plug g002376 Figure 66 Note the orientation of the hydraulic hose and 1. Dipstick 90° fitting connected to the strainer on the side of the reservoir (Figure 68). Unscrew the dipstick from the top of the Remove the hydraulic hose and 90°...
- Page 58 Check the hydraulic-fluid level and replenish it, if required. Important: Use only the hydraulic fluid specified. Other fluids could damage the system. Replacing the Hydraulic Filter Service Interval: After the first 10 hours—Replace the hydraulic filter. Every 800 hours—Replace the hydraulic filter. Important: Use of any other filter may void the warranty on some components.
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Page 59: Servicing The High-Flow Hydraulic System
A machine using the recommended replacement fluid requires less frequent fluid and filter changes. Alternative fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards. -
Page 60: Raising The Cargo Bed In An Emergency
Changing the High-Flow Hydraulic Raising the Cargo Bed in Fluid and Filter an Emergency TC Models Only The cargo bed can be raised in an emergency without Service Interval: Every 1,000 hours—If you are starting the engine by cranking starter or by jumping using the recommended hydraulic the hydraulic system. - Page 61 g019543 Figure 73 1. Jumper hoses Keep all bystanders away from the machines. Start the second machine and move the lift lever to the raise position, which raises the disabled g009822 Figure 71 cargo bed. 1. Quick-coupler hose A Move the hydraulic-lift lever to the N EUTRAL position, and engage the lift-lever lock.
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Page 62: Cleaning
Cleaning Washing the Machine Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine. Important: Do not use power-washing equipment to wash the machine. -
Page 63: Storage
Storage damaged at temperatures below 0°C (32°F). A fully charged battery maintains its charge for about 50 days at temperatures lower Storage Safety than 4°C (40°F). If the temperatures will be above 4°C (40°F), check the water level in the •... -
Page 64: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine does not start, starts hard, or 1. The hydraulic lever is locked in forward 1. Move the hydraulic lever out of forward fails to keep running. position position. 2. The fuel tank is empty. 2. - Page 65 Notes:...
- Page 66 Notes:...
- Page 67 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these...
- Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.