Table of Contents
Advertisement
Quick Links
Download this manual
See also:
Operator's Manual
Register at www.Toro.com.
Original Instructions (EN)
Workman
®
Model No. 07383—Serial No. 313000001 and Up
Model No. 07384—Serial No. 313000001 and Up
Model No. 07384TC—Serial No. 313000001 and Up
Model No. 07386—Serial No. 313000001 and Up
Model No. 07386TC—Serial No. 313000001 and Up
Form No. 3374-931 Rev B
HDX Utility Vehicle
*3374-931* B
Advertisement
Table of Contents
Related Manuals for Toro 07383
Summary of Contents for Toro 07383
- Page 1 Form No. 3374-931 Rev B Workman ® HDX Utility Vehicle Model No. 07383—Serial No. 313000001 and Up Model No. 07384—Serial No. 313000001 and Up Model No. 07384TC—Serial No. 313000001 and Up Model No. 07386—Serial No. 313000001 and Up Model No. 07386TC—Serial No. 313000001 and Up *3374-931* B Register at www.Toro.com.
-
Page 2: Table Of Contents
You are responsible for operating the product properly and safely. Introduction ..............2 You may contact Toro directly at www.Toro.com for product Safety ................4 and accessory information, help finding a dealer, or to register Safe Operating Practices........... 4 your product. - Page 3 Controls ...............13 Fuses ..............39 Specifications ............17 Jump Starting the Vehicle.........40 Attachments/Accessories........17 Servicing the Battery..........40 Operation ..............17 Drive System Maintenance .........41 Checking the Engine Oil Level .........17 Changing the Front Differential Oil (Four-wheel Adding Fuel............18 drive models only)..........41 Checking the Cooling System ........19 Inspecting the Constant Velocity Boot (Four-wheel Checking the Transaxle/Hydraulic Fluid drive models only)..........41...
-
Page 4: Safety
A replacement manual is • ANSI/UL 558; Internal Combustion Engine Powered available by sending complete model and serial number Industrial Trucks to: The Toro® Company, 8111 Lyndale Avenue South, Minneapolis, Minnesota 55420. ADDRESS: • Never allow children to operate the vehicle. Never American National Standards Institute allow adults to operate it without proper instructions. -
Page 5: Operation
• Before operating the vehicle, always check all parts of – Use extreme caution, reduce speed, and maintain the vehicle and any attachments. If something is wrong, a safe distance around sand traps, ditches, creeks, stop using vehicle. Make sure the problem is corrected ramps, any unfamiliar areas, or other hazards. -
Page 6: Maintenance
– Set parking brake. Toro® Company. – Remove key from ignition. • This vehicle should not be modified without Toro’s authorization. Direct any inquiries to The Toro® • Lightning can cause severe injury or death. If lightning Company, Commercial Division, Vehicle Engineering is seen or thunder is heard in the area, do not operate Dept., 8111 Lyndale Ave. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9084 1. Lift point 2. Tie-down point 115-7723 1. Warning—the hydraulic oil pressure is 124 bar (1800 PSI). 2. - Page 8 115-7746 1. Warning—do not operate this machine unless you are trained. 3. Fire hazard—stop the engine before fueling. 2. Warning—lock the parking brake, stop the engine, and 4. Tipping hazard—slow down and turn gradually, use caution remove the ignition key before leaving the machine. and drive slowly when driving on slopes, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
- Page 9 115-7756 1. High flow hydraulics—engaged 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine. 93–9868 1. Crushing hazard of hand—read the Operator’s Manual. 121–9669 1. 4WD, Transmission 10A 5. Fuel pump, supervisor switch 10A 2.
- Page 10 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
- Page 11 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. 93-9899 1. Crushing hazard—install the cylinder lock.
-
Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel. Washer ROPS frame Mount the ROPS (Rollover Protection System). Bolt, 1/2 inch Check the engine oil, transaxle/hydraulic –... -
Page 13: Checking The Fluid Levels
3. Check the brake fluid level before the engine is first started, refer to Checking the Brake Fluid (page 22). Product Overview Installing the ROPS (TC Controls Models Only) Note: Determine the left and right sides of the machine Parts needed for this procedure: from the normal operating position. -
Page 14: Brake Pedal
Brake Pedal The brake pedal (Figure 5) is used to apply service brakes to stop or slow vehicle. CAUTION Worn or maladjusted brakes may result in personal injury. If the brake pedal travels to within 3.8 cm (1-1/2 inches) of the vehicle floor board, the brakes must be adjusted or repaired. -
Page 15: Light Switch
On position. To shut the engine off, contact your local Toro distributor for assistance. rotate the key counterclockwise to the Off position. Check the operation of warning lights as follows: 1. -
Page 16: Fuel Gauge
Fuel Gauge Passenger Hand Hold The fuel gauge shows the amount of fuel in the tank. It The passenger hand hold is located on the dashboard (Figure operates only when ignition switch is in the On position 10). (Figure 8). Red indicates low fuel level and blinking red indicates near empty. -
Page 17: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. G016095 Figure 12 1. -
Page 18: Adding Fuel
Adding Fuel and add enough oil to raise the level to the Full mark on the dipstick. Toro strongly recommends the use of fresh, clean, unleaded regular grade gasoline in Toro gasoline Note: When adding oil, remove dipstick to allow powered products. -
Page 19: Checking The Cooling System
1. Clean the area around the fuel tank cap. DANGER 2. Remove the fuel tank cap (Figure 15). In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. -
Page 20: Checking The Transaxle/Hydraulic Fluid Level
Checking the High Flow 3. If coolant is low, remove the reserve tank cap and add a 50/50 mixture of water and permanent ethylene glycol Hydraulic Fluid (TC models antifreeze. Do not overfill. only) 4. Install the reserve tank cap. Service Interval: Before each use or daily Checking the The high flow hydraulics reservoir is filled with approximately... -
Page 21: Checking The Front Differential Oil Level (Four-Wheel Drive Models Only)
Checking the Torque of the WARNING Wheel Nuts Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Service Interval: After the first 2 hours • Make sure all hydraulic fluid hoses and After the first 10 hours lines are in good condition and all hydraulic Every 200 hours connections and fittings are tight before applying pressure to the hydraulic system. -
Page 22: Checking The Brake Fluid
Check all fluid levels and add the appropriate amount of 3. If the fluid level is low, clean the area around the cap, Toro specified fluids, if any are found to be low. remove the reservoir cap, and fill the reservoir to the •... -
Page 23: Driving The Vehicle
Stopping the Vehicle 4. Ensure that the hydraulic lift lever is in the center position. To stop the vehicle, remove your foot from the accelerator 5. Keep your foot off of the accelerator pedal. pedal, press the clutch pedal, then press the brake pedal. 6. -
Page 24: Operating Characteristics
Verifying the Clutch Interlock Switch those used for braking, steering, and transmission shifting. Learn how your vehicle handles on different surfaces. Your 1. Sit on the operator’s seat and engage the parking brake. operating skills will improve with experience, but as in Move the shift lever to the Neutral position. -
Page 25: Speed
operating speed by moving the speed limiter switch to the slow position. Turning Turning is another important variable leading to accidents. Turning too sharply for the conditions can cause the vehicle to lose traction and skid, or even tip over. Wet, sandy, and slippery surfaces make turning more difficult and risky. -
Page 26: Hills
The best way to prevent accidents involving utility vehicles can also be increased by adding weight to the rear of the is through continuous supervision and training of operators vehicle in one of the following ways: and paying constant attention to the area in which vehicle •... -
Page 27: Using The Differential Lock
If a load is not secured, or you are transporting a liquid in a system continues to deliver power to the front wheels until the large container such as a sprayer, it can shift. This shifting rear wheels have enough traction to move the vehicle without happens most often while turning, going up or down hills, slipping. -
Page 28: Towing The Vehicle
Towing the Vehicle fluid may occur. Change the transmission fluid more frequently In case of an emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as Control Lever Positions a standard procedure. •... - Page 29 Note: When attaching remote equipment to the quick return oil from quick coupler A to flow back into the valve and then out to the reservoir. This is a momentary couplers, determine which side requires pressure, then attach position and when the lever is released it spring returns that hose to quick coupler B which will have pressure when to the center off position.
-
Page 30: Maintenance
Maintenance CAUTION If you leave the key in the ignition switch, someone Determine the left and right sides of the machine from the could accidently start the engine and seriously normal operating position. injure you or other bystanders. CAUTION Remove the key from the ignition before you do any maintenance. -
Page 31: Heavy Duty Operation
Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts • Inspect opening on filter. • Change the air cleaner filter. (more frequently in dusty or dirty conditions) • Change the engine oil and filter. • Inspect the constant velocity boot for cracks, holes, or a loose clamp (four wheel drive models only). -
Page 32: Using The Bed Safety Support
Using the Bed Safety Support Removing the Full Bed 1. Start the engine. Engage the hydraulic lift lever and Important: Always install or remove the bed support lower the bed until the cylinders are loose in the slots. from the outside of the bed. Release the lift lever and turn off the engine. -
Page 33: Jacking The Vehicle
frame channel and install 2 clevis pins and lynch pins (Figure 32). 3. With the bed lowered, secure each cylinder rod end, to the appropriate slots in the bed mounting plates with a clevis pin and lynch pin. Insert the clevis pin from outside of the bed with the lynch pin toward the outside (Figure 32). -
Page 34: Removing The Hood
Figure 33 1. Front jacking points Figure 35 1. Hood 2. Pivot the bottom of the hood upward until the top mounting tabs can be pulled from the frame slots (Figure 35). 3. Pivot the top of hood forward and unplug the wire connectors from the head lights (Figure 35). -
Page 35: Lubrication
Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. The grease fitting locations and quantities are as follows: •... -
Page 36: Engine Maintenance
Figure 39 Engine Maintenance Inspecting the Carbon Canister Air Filter Service Interval: After the first 50 hours Every 200 hours 1. Locate the air filter on the bottom of the carbon canister (Figure 40). G016089 Figure 40 1. Filter opening... -
Page 37: Servicing The Air Cleaner
2. Ensure that the opening on the bottom of the filter is 6. Clean the dirt ejection port located in the removable clear and open. cover. Remove the rubber outlet valve from the cover, clean the cavity, and replace the outlet valve. Servicing the Air Cleaner 7. -
Page 38: Replacing The Spark Plug
Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 400 hours The spark plug usually lasts a long time; however, the plug should be removed and checked whenever the engine Replacing the Fuel Filter malfunctions or every 400 hours. Replace the spark plug to ensure proper engine performance and reduce exhaust Service Interval: Every 400 hours emission level. -
Page 39: Inspecting The Fuel Lines And Connections
Inspecting the Fuel Lines and Electrical System Connections Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Fuses Every 1,000 hours/Every 2 years (whichever comes first) The fuses for the electrical system are located under the center of the dash panel (Figure 45 and Figure 46). Inspect the fuel lines and connections for deterioration, damage, or loose connections. -
Page 40: Jump Starting The Vehicle
Jump Starting the Vehicle WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: • Never jump start with a voltage source greater than 15 volts DC. This will damage the electrical system. -
Page 41: Drive System Maintenance
6. Install the fill/check plug. Inspecting the Constant Velocity Boot (Four-wheel drive models only) Service Interval: Every 200 hours Inspect the constant velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. -
Page 42: Adjusting The Shift Cables
Adjusting the Shift Cables Service Interval: After the first 10 hours Every 200 hours 1. Move shift lever to the Neutral position. 2. Remove the clevis pins securing the shift cables to the transaxle shift arms (Figure 50). Figure 51 1. -
Page 43: Checking The Front Wheel Alignment
Figure 53 1. Over inflated tire Figure 55 Checking the Front Wheel 1. Tie rods 2. Jam nuts Alignment Service Interval: Every 400 hours/Yearly (whichever comes B. Rotate the tie rod to move the front of the tire first) inward or outward to achieve the center to center distances from front to back. -
Page 44: Cooling System Maintenance
Changing the Engine Coolant Cooling System Maintenance Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) 1. Park the machine on a level surface. Removing Debris from the 2. Raise the bed (if so equipped) and place the safety Cooling System support on the extended lift cylinder to hold up the bed. -
Page 45: Brake Maintenance
Brake Maintenance 5. Disconnect the lower radiator hose and allow coolant to flow into a drain pan. When coolant stops, connect the lower radiator hose. Adjusting the Parking Brake 6. Remove the coolant drain plug from the engine and allow coolant to flow into a drain pan. When coolant Service Interval: After the first 10 hours stops, install the drain plug. -
Page 46: Adjusting The Brake Pedal
Adjusting the Brake Pedal Service Interval: Every 200 hours Note: Remove the font hoot to ease the adjustment procedure. 1. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake pedal pivot (Figure 62). Figure 63 1. -
Page 47: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Clutch Pedal Service Interval: After the first 8 hours—Check condition and tension of the alternator belt. Service Interval: Every 200 hours Every 200 hours—Check condition and tension of Note: You can adjust the clutch pedal cable at the bell the alternator belt. -
Page 48: Converting The Speedometer
Hydraulic System 4. Tighten the jam nuts after the adjustment has been attained. Maintenance 5. Recheck the 9.5 ± 0.3 cm (3.75 ± 0.12 inch) dimension after the jam nuts have been tightened to ensure proper adjustment. Readjust, if necessary. Changing the Hydraulic Fluid 6. -
Page 49: Replacing The Hydraulic Filter
Replacing the Hydraulic Filter Toro Premium All Season Hydraulic Fluid (Available in Service Interval: After the first 10 hours 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Every 800 hours Alternate fluids: If the Toro fluid is not available, another Important: Use of any other filter may void the warranty conventional petroleum–based fluid may be used provided... -
Page 50: Raising The Box In An Emergency
Note: If the oil becomes contaminated, contact your Note: Two hydraulic hoses, each with a male and female local Toro distributor because the system must be flushed. quick coupler, that fit the vehicle couplers are required to Contaminated oil may look milky or black when compared perform this operation. - Page 51 Important: Check the hydraulic fluid levels, in both vehicles, before resuming operation. Figure 72 1. Disconnected hoses 2. Jumper hoses 4. On the other vehicle, connect the two hoses to the coupler still in the coupler bracket (connect the top hose to the top coupler and the bottom hose to the bottom coupler) (Figure 73).
-
Page 52: Storage
Storage 12. Install the spark plugs and tighten to recommended torque; refer to Replacing the Spark Plug (page 38). 1. Position the machine on a level surface, set the parking Note: Do not install the wire on the spark plug(s). brake, stop the engine, and remove the ignition key. -
Page 53: Schematics
Schematics Hydraulic Schematic (Rev. B) High Flow Hydraulics Schematic (TC models only) (Rev. A) - Page 54 G021231 Electrical Schematic (Rev. A)
- Page 55 Notes:...
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.