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When pressure is applied there exists the possibility of body parts giving way suddenly and the vehicle moving in what could
be a dangerous way.
WARNING! Keep your hands, body and clothing away from the chassis and straightener accessories in use.
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Take any necessary precautions to protect your personal safety whilst using the straightener.
Keep non essential persons away from the operating area. Be aware of the location of other persons assisting you.
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When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.
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DO NOT operate the straightener if any parts are damaged or missing as this may cause failure or possible personal injury.
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WARNING! DO NOT use straightener as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.
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DO NOT pull chains or cables over or around sharp corners.
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DO NOT heat chains or accessories as this may weaken them.
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DO NOT bolt links together.
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2. INTRODUCTION
Heavy duty repair kit for straightening bent chassis and body damage. Variable position upright allows six pre-set angles of pull plus a seventh
upright position. Supplied as standard with manual hydraulic pump and ram.
3. CONTENTS
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.
Each straightener kit should consist of:
Chassis Frame ..................................................................... 1
SuperSnap® Hydraulic Pump & Ram................................... 1
Pull Clamp ........................................................................... 2
Sill Clamp ............................................................................. 2
4. ASSEMBLY
4.1.
Assemble the unit using the parts list as your guide. When connecting the hydraulic pump ensure you retain the dust caps for
future use.
4.2.
To use the hydraulic pump, turn the release valve clockwise to close (fig 1). To release the hydraulic pressure, slowly turn the valve
anti-clockwise.
NOTE:
To achieve adequate locking of the anchor post, some adjustment of the angle and setup will be required.
4.3.
BEFORE FIRST USE
Before using the pump for the first time, purge hydraulic circuit in order to eliminate any possible air that may have accumulated during
transit. To do so, connect the pump and ram. Put the pump on a the floor and fully pump out ram. Turn ram upside down open valve,
close ram and pump 8-10 times with the valve open.
5. MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair to the hydraulic system.
5.1.
PUMP OIL LEVEL
5.1.1.
Release pressure and disconnect the ram from the pump.
5.1.2.
Hold pump in an upright position.
5.1.3.
Remove filler plug and add hydraulic oil until it is level with the full mark on the pump stem.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack fluid as this may cause serious damage to the product and
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will invalidate the warranty! Use only Sealey hydraulic oil (Sealey Part Number: HJO500MLS/HJO5LS)
5.2.
GENERAL
5.2.1.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to welds, ram, pump and hose, nuts, bolts,
pins, jaws, clamps, beam, stands, chains, hooks and other fasteners. If any suspect item is found remove from service and
take necessary action to remedy the problem.
5.2.2.
Replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidate the warranty.
5.2.3.
Keep all parts of the unit clean, oil wheels every three months.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE PUMP.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN PUMP TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local
agent. If product is under guarantee please contact your Sealey Stockist.
5.3.
DE-COMMISSIONING HYDRAULIC PUMP
Should the pump become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the product and the oil according to local regulations.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
© Jack Sealey Limited
01284 703534
sales@sealey.co.uk
Original Language Version
Chain ................................................................................... 2
Chain Hook .......................................................................... 2
Carriage Anchorage Tube .................................................... 1
Tube Stand .......................................................................... 2
fig.1
www.sealey.co.uk
DZRE21 Issue 1 05/08/21
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