Sealey DZRE21 Manual

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to Wear protective
instructions gloves
1. SAFETY
HSE WARNING! WHEN USING THIS OR ANY TOOLS OR EQUIPMENT IN A COMMERCIAL OR PRIVATE WORKSHOP
ENVIRONMENT BE AWARE OF THE DANGERS AND YOUR RESPONSIBILITY TO OTHERS. WE RECOMMEND YOU AND
YOUR COLLEAGUES READ THE FOLLOWING UK GOVERNMENT PUBLICATIONS, AND OTHERS THAT MAY BE AVAILABLE,AND
TAKE HEED OF ALL WARNINGS AND PRECAUTIONS:
( AVAILABLE FREE ON LINE OR AVAILABLE AT A COST IN BOOK FORM.) https://www.hse.gov.uk/pUbns/priced/hsg261.pdf
THIS EQUIPMENT IS DESIGNED FOR PROFESSIONAL USE AND IS INTENDED TO BE EMPLOYED IN COMMERCIAL
WORKSHOPS BY FULLY TRAINED AND QUALIFIED OPERATIVES. FOR THIS REASON WE DO NOT PROVIDE DETAILED
INSTRUCTIONS FOR APPLICATIONS FOR THE PRODUCT. ENSURE THAT ONLY FULLY TRAINED AND EXPERIENCED
OPERATIVES ARE ALLOWED ACCESS AND THAT THEY ARE FULLY INFORMED OF REPAIR TECHNIQUES FOR THE BRAND
AND MODEL OF VEHICLE TO BE REPAIRED.
WARNING! Ensure health & safety, local authority, and general workshop practice regulations are adhered to when using
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this equipment.
Familiarise yourself with product application and limitations, as well as the specific potential hazards peculiar to the straightener.
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IMPORTANT. THE RATED CAPACITY OF THE HYDRAULICS SUPPLIED WITH THIS KIT IS 10 TONNES. OTHER COMPONENTS
POTENTIALLY HAVE A DIFFERENT CAPACITY RATING. PLEASE SEE BELOW FOR DETAILS.
CAPACITY OF THE PULL CLAMPS IS 3TONNE. PUMP & RAM - MAX 10TONNE CAPACITY, CHAIN - MAX 10TONNE CAPACITY,
HOOK - MAX 3TONNE CAPACITY.
IF USED WITH A STRAIGHT PUSH BETWEEN 2 POINTS THE MAXIMUM FORCE EXERTED CAN BE 10 TONNES PER SQUARE
INCH. HOWEVER WHEN USED IN THE STRAIGHTENER KIT THE ACTUAL FORCE EXERTED WILL BE VARIABLE DEPENDING
ON THE ANGLES AND THE PRESSURE APPLIED. TAKE GREAT CARE WHEN ATTACHING CLAMPS AND HEED THE WARNING
TO COVER CHAINS AND CLAMPS WITH TARPAULIN OR SIMILAR UNDER LOAD TO MINIMISE RISK FROM WHIPLASH AND
MOVEMENT CAUSED BY ANY SLIPPING OR LOOSENING OF CLAMPS/HOOKS WHICH MAY OCCUR.
PLEASE NOTE THAT THE FUNCTION OF THE TWO STANDS SUPPLIED WITH THIS KIT IS ONLY TO SUPPORT THE
CARRIAGE ANCHORAGE TUBE WHICH IS USED AS A RESISTANCE FOR PULLING. AS SUCH THE STANDS DO NOT HAVE
A VEHICULAR RATED CAPACITY AND SHOULD NEVER BE USED TO SUPPORT A VEHICLE AT ANY TIME AND SHOULD
NEVER BE ALTERED TO DO SO.
WARNING! No part of this unit or any accessory relating to the straightener is designed for lifting loads. It is intended only as
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a pulling device and must be used as such with care.
WARNING! Disconnect the straightener from the hydraulic pump before servicing or performing any maintenance on the unit.
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Maintain straightener in good order. Replace/repair with genuine parts only. Non genuine parts may be dangerous and will invalidate
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the warranty.
Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic
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oil only.
Keep the straightener clean for best and safest performance.
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WARNING! Use straightener on level & solid ground, preferably concrete. Avoid tarmacadam since the equipment may sink into the
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surface.
Keep area clean & tidy and free from unrelated materials. Ensure there is adequate lighting.
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WARNING! Ensure you know how much load you are pulling. Never exceed the maximum pulling capacity.
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DO NOT attempt to increase pressure by increasing pump leverage through putting an extension on the handle of the pump.
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Ensure the hydraulic hose is not bent or kinked.
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Use in conjunction with Sealey hydraulic pump, chains, hooks, etc only. DO NOT use pumps or accessories other than those supplied
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with kit, or contact your local agent for details of Sealey hydraulic pumps and pulling accessories. Non-genuine items may damage unit and
void warranty.
Ensure there is positive engagement of straightener chains, claws, hooks, links etc to the chassis or vehicle body before pulling. Get a
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colleague to double check the all the clamps are fully tightened and chains firmly located before using the pump to start a pull.
Place tarpaulin or heavy cover over chains to minimise backlash etc should chains, clamps other accessory work loose or whiplash for
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any reason.
Should jacks be employed in the operation, ensure they are of the appropriate type and capacity, are in good condition and that you
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follow any instructions relating to the jack. Also ensure correct stress supports are used between the jack and jacking surfaces.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip shoes.
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DO BE CERTAIN THAT THE VEHICLE BEING WORKED ON IS PROPERLY PREPARED AND SECURED.
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© Jack Sealey Limited
STRAIGHTENER KIT WITH VARIABLE UPRIGHT
DZRE21
MODEL NO:
Wear head Wear eye
protection protection
Original Language Version DZRE21 Issue 1 05/08/21