Polaris 120 PRO R 2013 Owner's Manual
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Polaris 120 PRO R 2013 Owner's Manual

Polaris 120 PRO R 2013 Owner's Manual

Maintenance and safety
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120 PRO R
Snowmobile Owner's Manual
for Maintenance and Safety

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Summary of Contents for Polaris 120 PRO R 2013

  • Page 1 120 PRO R Snowmobile Owner's Manual for Maintenance and Safety...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 The text is printed on 100% recycled with 40% post-consumer waste (PCW).
  • Page 4 For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9923917 Rev 01 Printed in USA *9923917...
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polarisindustries.com for the latest news, new product introduc- tions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 POLARIS and THE WAY OUT are registered trademarks of POLARIS Industries Inc. Copyright 2012 POLARIS Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation.

  • Page 7: Table Of Contents

    Specifications ......80 POLARIS Products..... . 82 Warranty .

  • Page 8: Welcome

    Never allow a child to operate the snowmobile without adult supervi- sion. This owner's manual contains instructions for minor maintenance, but major repairs are covered in the POLARIS Service Manual and should be performed by a factory certified Master Service Dealer (MSD) tech- ®...
  • Page 9 Dear Children: Before you ride your new POLARIS snowmobile, there are some important things that you need to know. Your parents and POLARIS want you to enjoy riding your new snowmobile, and that's why you need to read and understand the information in your owner's manual.

  • Page 10: Introduction

    Never exceed the maximum rider weight capacity. See page 80. CHILDREN: Before you ride your new POLARIS snowmobile, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times.

  • Page 11: Preservation Of The Environment

    Air Pollution As a part of POLARIS' plan for the snowmobile's compatibility within the environment, our engineers are investigating ways to reduce emis- sion levels of engines. We expect our efforts to lead to the reduction of potential air pollution.

  • Page 12: Environmental Protection

    INTRODUCTION Preservation of the Environment Environmental Protection As part of the continuing environmental education campaign, we are encouraging state and provincial governments across the snowbelt to adopt rigorous safety training programs which also encourage protec- tion of our environment, wildlife and vegetation. Snowmobile clubs and other organizations are working together to protect our environment.

  • Page 13: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your snowmobile's identification numbers in the spaces pro- vided. Tunnel VIN Vehicle Model Number: ____________________________________________________ Tunnel VIN: _____________________________________________________________ (lower right side of the tunnel) Engine Serial Number: ____________________________________________________ (right front side of engine crankcase)

  • Page 14: Safety

    SAFETY The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

  • Page 15: Equipment Modifications

    The warranty on your POLARIS snowmobile is terminated if any equip- ment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

  • Page 16: Maintenance Program

    SAFETY Maintenance Program This snowmobile is not a toy. The information in this manual is pro- vided to aid you in its safe operation. For the safety of the operator, always make sure that the snowmobile is in excellent operating condition at all times. We strongly recommend that the operator, as well as an adult, check major and vital safety com- ponents before each use of the vehicle.

  • Page 17: Safety Labels

    Make sure the operator understands the information on all labels. If any label becomes illegible or comes off, contact your POLARIS dealer for a replacement. Replacement safety labels are pro- vided by POLARIS at no charge. The part number is printed on the label. General Warning Label WARNING •...

  • Page 18: Youth Section

    YOUTH SECTION Know Your Snowmobile Before you have an adult start the engine for you for the first time, let's learn about the controls on your new snowmobile. Engine Stop Switch Brake Lever Throttle Lever Choke Knob Gas Cap Recoil Starter Handle Hood Hold-Down Strap and Screw...

  • Page 19: Gas Cap

    YOUTH SECTION Know Your Snowmobile Gas Cap An adult will take the gas cap off to put gas in your snowmobile. Never take the gas cap off. Always make sure it's tightly closed. Always have an adult put gas in your snowmobile. Never try to do it yourself.
  • Page 20 YOUTH SECTION Know Your Snowmobile Let's learn more about the parts of your snowmobile before we learn about riding. Seat and Handlebar Storage Windshield Headlight Taillight Hood Snow Flap Seat Track Latches...
  • Page 21 YOUTH SECTION Know Your Snowmobile Hood The hood covers the moving and hot parts of the engine. Always make sure both hood straps are securely latched before you start the engine. Headlight The headlight is always on when the engine is running. It helps others see you when you're riding during daylight, but it's not meant to be strong enough to help you see in the dark.
  • Page 22 YOUTH SECTION Know Your Snowmobile STOP Let's review the 2 ways to stop your snowmobile: Push the stop Pull the strap off switch down the tether switch...

  • Page 23: Pre-Ride Check

    YOUTH SECTION Pre-Ride Check You're almost ready to have an adult start your snowmobile. But first you must do a PRE-RIDE CHECK to make sure the snowmobile is safe to ride. Every time you want to ride your snowmobile, always have an adult help you check these things before you start the engine.
  • Page 24 YOUTH SECTION Pre-Ride Check Gas Leve Always have an adult put gas in your snowmobile. Never try to do it yourself. Have an adult check the gas level to see if your snowmobile needs more gas. Children should never open the gas cap or add gas. Always have an adult do this.

  • Page 25: Riding Rules

    YOUTH SECTION Riding Rules Now you're ready to learn about driving your POLARIS snowmobile. This snowmobile is not a toy. There are some things you can do and there are some things you must never do. Rules are very important when you're driving a snowmobile.
  • Page 26 YOUTH SECTION Riding Rules Helmet Jacket Goggles Gloves Snowpants Boots Always wear the right kind of clothing when you ride your snowmo- bile. Always wear a helmet with a face shield or goggles. Wear a warm jacket and snowpants. Make sure your clothing fits properly. Tight clothing could keep you from moving easily.
  • Page 27 YOUTH SECTION Riding Rules Always sit down when you drive. Keep both hands on the handlebars. Keep both feet on the running boards. Never follow another snowmobile too closely. Always allow lots of space to stop your snowmobile. Ride your snowmobile only where you know it's safe to drive and where you have permission to drive.
  • Page 28 YOUTH SECTION Riding Rules Learn how to use your hands and arms as signals. Use these signals to let others know when you are getting ready to turn or stop your snow- mobile. Read and understand your Owner's Manual. Left Turn Right Turn Stop...

  • Page 29: Adult Section

    ADULT SECTION Pre-Ride Check As the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, keeping the child's safety foremost in your mind. Never allow the child to operate this vehi- cle without adult supervision.
  • Page 30 ADULT SECTION Pre-Ride Check Read and Understand Your Owner's Manual Read and make sure the operators understand the Owner's Manual com- pletely before allowing anyone to operate this snowmobile. It's also a good idea to review it periodically to reinforce the information. It's very important to familiarize all operators with the cautions and warnings pertaining to the machine as well as safe operating procedures.
  • Page 31 If the engine doesn't start and throttle safety switch malfunction is suspected, return the machine to an authorized POLARIS .03 in. (.8 mm) dealer for service.
  • Page 32 ADULT SECTION Pre-Ride Check Inspect the track Driving for extended periods of time with marginal lubrication could severely damage the track. Driving on icy trails or driving when there is little or no snow are two examples of situations that would provide mar- ginal lubrication and are not recommended.

  • Page 33: Operation Warnings

    ADULT SECTION Operation Warnings Do not carry passengers This snowmobile is designed for a single operator. Do not operate with intake silencer removed NOTICE: If the engine is operated with the intake silencer removed, damage to the engine may occur. Do not operate the engine with the intake silencer removed.
  • Page 34 ADULT SECTION Operation Warnings Do not touch the engine after it's been running CAUTION Hot components can cause serious burns to skin. Do not touch engine and exhaust parts after the engine has been running. Disabled operators WARNING Safe operation of this rider-active vehicle requires good judgement and physi- cal skills.
  • Page 35 ADULT SECTION Operation Warnings Check brake lever travel Depress the brake lever fully. 3/4" (19 mm) Measure the clearance between the lever and brake block. Clear- ance should be no more than 3/4” (1.9 cm). Excessive travel indicates a need to adjust the brake cable.
  • Page 36 ADULT SECTION Operation Warnings Check surroundings Make sure the operation area is clear of obstacles and bystanders. Some sideways movement is possible when the snowmobile first begins to move, and debris may be thrown by the track. Teach the operator to check the operating area before riding.
  • Page 37 Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet that meets or exceeds estab- lished safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 38 ADULT SECTION Operation Warnings Stop engine before attempting adjustments WARNING The snowmobile engine compartment contains moving parts. Shields and guards have been provided for safety, but it is still possible to carelessly get your hands or fingers into a moving chain or a rotating shaft. For this reason never attempt adjustments with the engine running.
  • Page 39 ADULT SECTION Operation Warnings Instruct all operators Teach all young drivers to always be alert and to pay attention to the driving area ahead. When teaching inexperienced operators to ride, set up a predetermined course. Establish boundaries and make sure all oper- ators know and understand them.

  • Page 40: Driving Responsibly

    ADULT SECTION Operation Warnings Driving Responsibly As the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, keeping the child's safety foremost in your mind. Never allow the child to operate this vehi- cle without adult supervision.

  • Page 41: Snow Conditions

    ADULT SECTION Operation Warnings Snow Conditions This snowmobile is designed to operate best on snow. Maneuverability is attained by the steering, skis, and the shifting of the driver's body weight. Maximum control will be attained by shifting body weight. Maneuverability will change for lighter operators. If the snowmobile becomes stuck in snow, stop the engine.

  • Page 42: Driving On Hills

    ADULT SECTION Operation Warnings Driving on Hills Traveling on hills is not recommended. A child may not be capable of maneuvering body weight as needed for operating on hills. If traveling on hills is unavoidable, teach your child to use extreme caution and obey the following proper operating procedures.
  • Page 43 ADULT SECTION Operation Warnings Windchill/Temperature Charts The following information is provided to help you determine when tem- peratures become dangerous for riding. WINDCHILL CHART (°F) Wind Actual Thermometer Reading (°F) Speed -10 -15 -20 -25 -30 -35 -40 -45 Equivalent Temperature (°F) Calm -10 -15 -20 -25 -30 -35 -40 -45 -11 -16 -22 -28 -34 -40 -46 -52 -57 -63...

  • Page 44: Component Identification

    ADULT SECTION Component Identification Seat and Handlebar Windshield Storage Taillight Headlight Rear Bumper Hood Snow Flap Front Track Bumper Rear Suspension Nosepan Trailing Arm...
  • Page 45 ADULT SECTION Component Identification Engine Stop Switch Brake Lever Throttle Lever Choke Knob Gas Cap Recoil Starter Handle Hood Hold-Down Strap and Screw...

  • Page 46: Break-In Period

    ADULT SECTION Break-In Period Engine Break-In The break-in period for your new snowmobile is defined as the first ten hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break- in period.

  • Page 47: Operation

    ADULT SECTION Operation Fuel When refueling, use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M)/2 octane. Do not use E-85 fuel. WARNING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. •...

  • Page 48: Speed/Performance Regulation

    ADULT SECTION Operation Speed/Performance Regulation As the adult, you must teach the child the proper and safe way to ride a snowmobile. Set boundaries and adhere to them, keeping the child's safety foremost in your mind. Never allow the child to operate this vehi- cle without adult supervision.

  • Page 49: Starting The Engine

    ADULT SECTION Operation Starting the Engine Never start the engine before performing the Pre-Ride Check. See pages 19 and 25. 1. Pull the engine stop switch up to the RUN position. 2. Do not use the choke when starting a warm engine. If the engine is cold, pull the choke lever completely out to the FULL ON position.

  • Page 50: Daily Storage

    ADULT SECTION Operation Emergency Stopping Procedures The following chart lists methods for stopping the snowmobile in the event of an emergency. See pages 14 and 27 for more information about the engine stop switch and throttle safety switch. THROTTLE SYSTEM WHAT IT DOES CONDITION Engine Stop Switch...

  • Page 51: Pre-Ride Warm-Up

    ADULT SECTION Operation Pre-Ride Warm-Up Always warm up the engine, drive train and track before operating the snowmobile. Support the rear with an appropriate track stand. The track should be suspended approximately 4” (10 cm) off the ground. WARNING A loose track or flying debris could cause serious personal injury or death. Be sure the rear support is stable.

  • Page 52: Emission Control Information

    POLARIS recommends that you contact an authorized POLARIS dealer to perform any service that may be necessary. Non-Ionizing Radiation This vehicle emits some electromagnetic energy. People with active or...

  • Page 53: Maintenance

    If you're not familiar with safe service or adjustment procedures and the use of tools, or if you don't feel comfort- able performing these tasks yourself, contact an authorized POLARIS dealer for service. NOTICE: Hot components can cause damage to plastic. Always make sure the exhaust system and engine have cooled before tipping the snowmo- bile on its side for service or inspection.

  • Page 54: Periodic Maintenance Chart

    The following chart is a guide based on average riding conditions. You may need to increase frequency based on riding conditions. When inspection reveals the need for replacement parts, always use genuine POLARIS parts, available from your POLARIS dealer. ITEM DAILY...
  • Page 55 ADULT SECTION Maintenance Periodic Maintenance Chart ITEM DAILY WEEKLY OR PAGE BEFORE EXTENDED PERIOD OF OPERATION Check track alignment Check track condition Check drive chain tension Check and tighten any loose suspension mounting bolts Tighten ski saddle and spindle bolts if loose Check front and rear limiter strap condition, tighten loose bolts...

  • Page 56: Spark Plugs

    ADULT SECTION Maintenance Spark Plugs A new engine can cause temporary spark plug fouling due to the preser- vative added during the assembly process. Avoid prolonged idle speeds, which cause plug fouling and carbonization. Refer to the specifications section beginning on page 80 for recom- mended spark plug type and gap.
  • Page 57 ADULT SECTION Maintenance Spark Plugs Normal Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. TIP: The tip should not be white.

  • Page 58: Exhaust System

    ADULT SECTION Maintenance Fuel Valve/Fuel Lines Inspect the fuel valve and the fuel lines regularly. Carefully check the system's fuel line condition after periods of storage. Normal deteriora- tion from weather and fuel compounds can occur. Replace any worn or damaged components.
  • Page 59 NOTICE: Making non-recommended adjustments could result in vehicle or engine damage as well as denial of warranty claims. We recommend that all carburetor adjustments be performed by your POLARIS dealer. Proper carburetor adjustment is critical, since a mixture too lean (too much air, too little fuel) will result in overheating of the combustion chamber, causing pre-ignition of the fuel.

  • Page 60: Brake Cable Adjustment

    If proper adjustment cannot be achieved using the following methods, check the brake band. If the brake band has excessive wear, see your POLARIS dealer for installation of a new band. WARNING Improper brake adjustment can result in brake failure, which could result in severe injury or death.
  • Page 61 ADULT SECTION Maintenance Brake Cable Adjustment 4. Check the actuator linkage to ensure there is adequate freedom of movement for positive brake operation and that all floating parts move freely and that all parts are mounted securely. Tighten 1/4-3/8” (6-10 mm) hardware as required.

  • Page 62: Throttle Cable Lubrication

    Maintenance Throttle Cable Lubrication With the engine off, lubricate the throttle cable occasionally. Turn the handlebars to the left and lubricate liberally with POLARIS All Season Grease. Choke/Cable Lubrication Lubricate the choke slide and cables occasionally as shown. Operate the choke intermittently before turning the engine off.

  • Page 63: Chain Tensioner

    ADULT SECTION Maintenance Chain Tensioner Inspect the chain. Proper deflection is one inch (25 mm). Adjust the chain if deflection is incorrect. 1. Loosen the nut on the chain tensioner. 2. Raise the tensioner until the correct deflection is attained. 3.

  • Page 64: Driveline Lubrication

    To ensure long life of the snowmobile's driveline, lubricate as follows: • Lubricate Point A every 15 hours of operation with a small amount of POLARIS Premium All Season Grease. • Lubricate Point B every 10 hours of operation with aerosol chain lube or SAE 30 oil.

  • Page 65: Engine Oil

    POLARIS recommends the use of Performance Synthetic 4-Stroke oil (PS-4 or PS-4 Plus) for this engine. PS-4 has been specially formulated for use in POLARIS 4-cycle snowmobile engines. It's a fully synthetic, high performance, multi-viscosity oil designed to provide the ultimate in lubrication performance and protection.
  • Page 66 ADULT SECTION Maintenance Engine Oil Oil Change 1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. 2. Place a drain pan under the drain plug. TIP: The drain plug is located under the bulkhead and in front of the engine.

  • Page 67: Track Tension

    ADULT SECTION Maintenance Track Tension Track adjustment is critical for proper handling. Always maintain cor- rect tension and alignment. 1. Operate the snow- Adjusting mobile to warm up Screw the track. 2. Stop the engine. 3. Support the rear of the snowmobile slightly off the ground with an...

  • Page 68: Track Tension Adjustment

    ADULT SECTION Maintenance Track Tension Adjustment 1. Loosen the rear idler shaft bolt. 2. Tighten or loosen the track adjusting screws to provide equal adjust- ment on both sides of the track. 3. Repeat the measurement on the other side of the track. TIP: Check tension more frequently when the machine is new.

  • Page 69: Track Alignment

    ADULT SECTION Maintenance Track Alignment Check track alignment at the intervals outlined in the periodic mainte- nance chart beginning on page 50. Make sure the track is centered and running evenly on the slide rails. Misalignment will cause excessive wear to the track and slide rail. WARNING When performing the following checks and adjustments, stay clear of all mov- ing parts to avoid serious personal injury.

  • Page 70: Track Warm Up

    ADULT SECTION Maintenance Track Warm Up After storing your snowmobile outside overnight, warm up the track before driving the snow- mobile. This reduces drive clutch wear. 1. Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support.

  • Page 71: Track Inspection

    ADULT SECTION Maintenance Track Inspection Check track condition at the intervals outlined in the periodic mainte- nance chart beginning on page 50. WARNING Inspecting the track while the engine is running can result in serious per- sonal injury if the track should being to move.

  • Page 72: Steering System

    TIP: Track damage or failure caused by operation on ice or poor lubrication con- ditions may void the track warranty. Steering System The steering systems on POLARIS snowmobiles can be adjusted with ski toe alignment. Improper toe alignment can cause erratic steering. See your dealer for adjustments.

  • Page 73: Steering Inspection

    ADULT SECTION Maintenance Steering Inspection Each week, or before a long ride, check all steering system fasten- ers. Tighten any loose fasteners. See the illustration for fastener locations. Steering Adjustment With the handlebars in a straight ahead position, and with vehicle weight compressing the suspen- sion, measure from the straight edge of the skis at the center of the...

  • Page 74: Handlebar Adjustment

    ADULT SECTION Maintenance Handlebar Adjustment 1. Slide the handlebar pad upward to access the adjuster bolts. If additional room is required, unzip one Lower of the handlebar pad zippers and roll the pad to the side. 2. Remove the upper flange nut and carriage bolt.

  • Page 75: Skag Replacement

    ADULT SECTION Maintenance Ski Skags The skag is a replaceable bar attached to the underside of the ski. The purpose of the skag is to assist in turning the snowmobile and to prevent the wearing away of the ski caused by contact with roads Skag and other bare terrain.

  • Page 76: Lubrication Recommendations

    TIP: The stars in the following illustration indicate lubrication points. A grease gun kit complete with grease and adaptors is available to lubricate all fit- tings on POLARIS snowmobiles. See page 82 for the part numbers of POLARIS products. IMPORTANT: Make it a weekly practice to check for loose bolts and nuts on the suspension system.

  • Page 77: Controls And Linkage

    Remove the spindle shafts and lubricate the bushings on the top and bot- tom of the trailing arm. Lubricate throttle and brake controls and cables with POLARIS Pre- mium All Season Grease. Force a small amount of lubricant down the cable.

  • Page 78: Washing The Vehicle

    The best and safest way to clean your POLARIS vehicle is with a gar- den hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
  • Page 79 10. Clean the engine thoroughly with an oiled cloth. TIP: If POLARIS fuel system additive is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Observe all fire safety rules when draining the carburetor. Review the fuel-related warnings on page 43.

  • Page 80: Stabilize The Fuel

    Proper off-season preparation of the engine and fuel system is vital to the prevention of rust and corrosion formation on precision engine parts during storage. See page 82 for the part numbers of POLARIS products. 1. Fill the fuel tank with fresh fuel.
  • Page 81 ADULT SECTION Maintenance Storage Track and Suspension Support the rear of the snowmobile slightly off the ground with an appropriate snowmobile support. This will allow the track to hang freely. Elevate the front end of the machine and place blocks securely under it to remove tension from the shocks and springs.

  • Page 82: Transporting The Snowmobile

    Fall Tune-Up To obtain maximum performance from your snowmobile, we encourage you to arrange for a fall service tune-up with your POLARIS dealer. Towing Do not pull or tow any person or object behind this snowmobile. If a...

  • Page 83: Troubleshooting

    TROUBLESHOOTING Engine Turns Over, Fails to Start Contact your POLARIS dealer for service if you're unable to identify solutions using the following chart. Possible Cause Solution Tether switch not engaged Install tether switch/strap Engine stop switch not on Pull stop switch up to RUN position...

  • Page 84: Specifications

    SPECIFICATIONS Capacities and Dimensions Body Style Mini Indy Rider/Weight Capacity 1/140 lbs. (63.5 kg) maximum Dry Weight 147.5 lbs. (67 kg) Fuel Tank Capacity .5 gal. (1.9 l) Engine Oil Capacity 20 oz. (.6 l) Height 31 in. (79 cm) Length 75 in.
  • Page 85 SPECIFICATIONS Carburetor Jetting AMBIENT TEMPERATURE °F: Below -30 to -10 -15 to +5 0 to +20 +15 to +35 +30 to +50 +45 to +65 Above °C: Below -34 to -23 -26 to -15 -18 to -7 -9 to +2 -1 to +10 +7 to +18 Above...

  • Page 86: Polaris Products

    POLARIS PRODUCTS Part No. Description Engine Lubricants 2870791 Fogging Oil (12 oz. Aerosol) 2874865 Performance Synthetic 4-Stroke (PS-4) Oil (qt.) 2874866 Performance Synthetic 4-Stroke (PS-4) Oil (gal.) 2876244 Performance Synthetic 4-Stroke (PS-4 Plus) Oil (qt.) 2876245 Performance Synthetic 4-Stroke (PS-4 Plus) Oil (gal.)

  • Page 87: Warranty

    Your dealer receives frequent updates on changes, modifi- cations and tips on snowmobile maintenance, which may supersede informa- tion contained in this manual. Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you.
  • Page 88 POLARIS warranty will provide all dealerships with a monthly updated list of all stolen units to further monitor thefts. POLARIS warranty will aid in notifying the proper owner when a unit is recovered.

  • Page 89: Limited Warranty

    WARRANTY Limited Warranty POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, provides a ONE YEAR LIMITED WARRANTY on all components of the POLARIS snowmobile against defects in material or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective parts that are covered by this warranty.
  • Page 90 POLARIS' control. This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that are not compatible with the snowmobile.
  • Page 91 • Two-year extended engine coverage • Two-year powertrain coverage • Extended service contract If you selected any type of extended warranty coverage as part of a POLARIS retail pro- gram, please contact any authorized POLARIS dealer for additional information. How to Obtain Warranty Service If your snowmobile requires warranty service, you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles.
  • Page 92 In order to qualify for warranty, the product must have been properly set up and tested by a POLARIS Dealer (if applicable). Failure of any dealer to perform the required vehi- cle Pre-Delivery Inspection, perform all applicable service bulletins and have the con- sumer sign the PDI form prior to delivery may void the warranty.
  • Page 93 WARRANTY Conditions and Exclusions Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered "consumable," meaning they are considered part of normal maintenance or part of completing an effective repair. The following items are excluded from warranty coverage in the event of a warranty claim: Spark Plugs Lubricants such as oil, grease, etc.
  • Page 94 TION. This policy does not apply to vehicles that have received authorization for export from POLARIS Industries. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you have any questions.
  • Page 95 If Purchased From A Private Party: If you purchase a POLARIS product from a private citizen outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied.
  • Page 96 This emissions limited warranty is in addition to the POLARIS standard limited war- ranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first pur- chased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 97 POLARIS dealer to perform any service that may be necessary for your vehi- cle. POLARIS also recommends that you use only Pure POLARIS parts. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls.

  • Page 98: Maintenance Log

    MAINTENANCE LOG Present this section of your manual to your dealer each time your snow- mobile is serviced. This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile. DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS...
  • Page 99 MAINTENANCE LOG DATE HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS...

  • Page 100: Index

    Break-In Period ....42 POLARIS Products....82 Pre-Ride Check .

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