Titan TG 7500D Owner's Manual
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Titan TG 7500D Owner's Manual

Industrial generator
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MODEL TG 7500D Industrial Generator
The Emission Control System for this generator is warranted for standards set by the Environment Protection Agency.
It is extremely important to read and understand the entire contents of this
Owner's Manual for the Titan Industrial Model TG 7500D before at-
tempting to operate the generator. This is a diesel engine powered, in-
dustrial strength generating unit of electrical power. The diesel engine
and the generator are both potentially extremely hazardous and could
cause physical injury or even death if improperly used.
Do Not Operate Equipment until reading & understanding Owner's Manual!
Disconnect all loads before starting or stopping generator.
Allow to run for a few minutes with no load before stopping.
TG7500D Manual
P.O.Box 791, Travelers Rest, S.C. 29690
Phone 864-834-7212
Service/Replacement Parts 800-845-4141
OWNER'S MANUAL
IMPOR
IMPOR
IMPORT T T T T ANT!
IMPOR
IMPOR
WARNING!
ANT!
ANT!
ANT!
ANT!
Revision # 030321A

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Summary of Contents for Titan TG 7500D

  • Page 1 ANT! It is extremely important to read and understand the entire contents of this Owner’s Manual for the Titan Industrial Model TG 7500D before at- tempting to operate the generator. This is a diesel engine powered, in- dustrial strength generating unit of electrical power. The diesel engine and the generator are both potentially extremely hazardous and could cause physical injury or even death if improperly used.
  • Page 2 It is extremely important to read and understand the entire contents of this Owner’s Manual for the Titan Industrial- Model TG 7500D before attempting to operate the gen- erator. This is a diesel engine powered, industrial strength generating unit of electri- cal power.

  • Page 3: Connecting Loads

    (see wattage reference guide on page 6 ). Connect a No. 12 AWG standard copper wire to the The Model TG 7500D operates at 120 volt and/or 240 volt, Grounding Lug Block (See Figure 1). The grounding single phase, 60 Hz and will operate devices that require lug is located on the control panel.
  • Page 4 SAFETY This generator was designed for specific applications. DO NOT attempt to modify the unit in any way or use it for any application that it was not designed to do. Ask the dealer or contact the factory if you have any questions concerning the generator’s application.

  • Page 5: Before Starting The Engine

    Never fill fuel ENGINE BEFORE FILLING WITH OIL! indoors. Never fill fuel when Check air filter engine is hot or running. Do Titan Industrial not smoke or fill fuel near an open flame or sparks. z Remove cover panel. Recommends...
  • Page 6 Wattage Reference Guide Wattage Reference Guide Wattage Reference Guide Wattage Reference Guide Wattage Reference Guide Device Running Device Running Watts Watts *Air Conditioner (12,000 BTU) 1700 Impact Wrench Battery Charger (20 Amp) *Jet Pump Belt Sander (3”) 1000 Lawn Mower 1200 Chain Saw 1200...

  • Page 7: Operation Of The Generator

    OPERATION OF THE GENERATOR CAUTION! Starting the Engine - Electric starting DO NOT start or stop the engine with electrical 1. Be sure unit is at a level, well ventalated position loads connected to the receptacles. Be certain connected devices are OFF before connecting or disconnecting.
  • Page 8 OPERATION OF THE GENERATOR Bleeding Instructions Figure #6 Rubber Fuel Line Fuel Pump Port Steel Fuel Line Fuel Pump Throttle Lever Figure #7 1. With the fuel valve in the off position take off the rubber fuel line off the fuel pump port. 2.
  • Page 9 RECEPTACLES AC Voltage Shows operating Starting Switch 240 volt receptacle Selection Switch voltage Hourmeter Twist Lock 120-Volt Receptacle DC Output Main Breaker 120- Volt (opens and closes Receptacle receptacle circuits)

  • Page 10: Troubleshooting

    TROUBLESHOOTING Problem Cause Solution 1. Reset the circuit breaker. Engine is running but no 1. Circuit breaker is open. 2. Check & repair. power output is available. 2. Poor connection or defective 3. Connect another device cord set. that is in good condition. 3.

  • Page 11: Parts Catalog

    Parts Catalog P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...

  • Page 12: Cylinder Block Assembly

    1. Cylinder Block Assembly Titan Part # Part Name Titan Part # Part Name 1. PTO Seal LCT-7552 12. Crank Shaft Bearing LCT-7515 3. Oil Sensor LCT-016 13. CamShaft Bearing LCT-7514 4. Oil Pipe LCT-7528 14. Bearing Retainer Plate LCT-7543 5.

  • Page 13: Crankshaft Assembly

    2. Crank Shaft Assembly Part Name Titan Part # LCT-7520 1. Crank Case Cover LCT-7522 2. Balancer Shaft Bearing LCT-7522 3. Balancer Shaft LCT-7522 4. Key LCT-7522 5. Balancer Shaft Gear LCT-7515 6. Camshaft Drive Gear LCT-7515 7. CrankShaft LCT-7515 8.
  • Page 14 3. Governor Gear Assembly Part Name Titan Part # Part Name Titan Part # 1. Oil Pump LCT-7522 LCT-7525 10. Governor Arm Shaft 2. Oil Pump O-ring LCT-7527 11. Flat Washer 3. Oil Pump Rotor LCT-7523 12. Governor Shaft Bearing 4.
  • Page 15 4. Head Asssembly Part Name Titan Part # Part Name Titan Part # 13. Valve Keepers 1. Decompression Lever LCT-7511 14. Valve Spring 2. Return Spring LCT-7511 15. Valve Guide Seal 3. Retaining Pin LCT-7511 16. Spring Seat Washer 4. Valve Cover LCT-7530 17.

  • Page 16: Piston Assembly

    5. Piston Assembly *(3) Pistion Rings Not Shown Part # LCT-5519 Part Name Part Name Titan Part # Titan Part # LCT-7516 6. Rod Cap Bolt LCT-7517 1. Snap Rings LCT-7516 7. Rod Sleeve Bearing LCT-7517 2. Piston LCT-7516 8. Rod Cap LCT-7517 3.

  • Page 17: Fuel Injection System

    6. Fuel Injection System Fuel Injector LCT-7502 Fuel Pump LCT-7535 These Parts Sold As Assemblies...

  • Page 18: Fuel System

    7. Fuel System Fuel Tanks Vary Part Name Part Name Titan Part # Titan Part # 1. Fuel Cap LCT-009 11. Drain Plug 2. Fuel Cap Seal LCT-009 12. Gasket 3. Fuel Cap Gasket LCT-009 13. Fuel Injector Line LCT-7550 4.

  • Page 19: Starter Assembly

    8. Starter Assembly Part Name Titan Part # 1. Fly Wheel LCT-7551 2. Recoil Cup LCT-7544 3. Blower Housing Gaskets LCT-7546 4. Blower Housing LCT-7545 5. Recoil Assembly LCT-7542 Some Parts Sold As Assemblies...
  • Page 21 P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...
  • Page 23 Circuit Breaker Protection Low Oil Shut Down 84 Decibel’s @ 10’ Oil Capacity 1.2U.S. qts. Electric Start\Manual Recoil Size: L-29” W-19” H-26” 9hp Titan Diesel Engine Net. Weight 280LBS. Steel Sleeve Cylinder One Year Warranty (Residential) 90day (Commercial) 3.5 Gallon Fuel Tank Approx.
  • Page 24 7500 Industrial Diesel Generator P.O.Box 791, Travelers Rest, S.C. 29690 Phone 864-834-7212 Service/Replacement Parts 800-845-4141...

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