CTEK MXS 25 - Battery Charger Manual

CTEK MXS 25 - Battery Charger Manual

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CTEK MXS 25 - Battery Charger Manual

OVERVIEW

OVERVIEW

*Supply plugs may differ to suit your wall socket.

CHARGING

CHARGING

  1. Connect the charger to the battery.
  2. Connect the charger to the wall socket. The power lamp will indicate that the mains cable is connected to the wall socket. The error lamp will indicate if the battery clamps are incorrectly connected. The reverse polarity protection will ensure that the battery or charger will not be damaged.
  3. Press the MODE-button to select charging program.
  4. Follow the indication lamps through the charging process.
    The battery is ready to start the engine when is lit.
    The battery is fully charged when is lit.
  5. Stop charging at any time by disconnecting the mains cable from the wall socket.

CHARGING PROGRAMS

Settings are made by pressing the MODE-button. After about two seconds the charger activates the selected program. The selected program will be restarted next time the charger is connected.

The table explains the different Charging Programs:

Program Battery Size (Ah) Explanation Temp range
NORMAL 40–500Ah Normal battery program
14.4V/25A. Use for WET batteries,
Ca/Ca, MF and for most GEL batteries
+5°C–+50°C
(41ºF–122ºF)
RECOND 40–500Ah Recond program 15.8V/1.5A
Use to return energy to the empty WET and Ca/Ca batteries. Recond your battery once per year and after deep dischare to maximise lifetime and capacity. The Recond program adds the Recond step to the normal battery program. Frequent use of the Recond program may cause water loss in the batteries and reduce service life of electronics. Contact your vehicle and battery supplier for advice.
-20°C–+50°C
(-4ºF–122ºF)
SUPLY 40–500Ah Supply program 13.6V/25A
Use as 12V power supply or use for float maintenance charging when 100% capacity of the battery is required. Supply program activates Float step without time or voltage limitation.
-20°C–+50°C
(-4ºF–122ºF)


The spark protection on the battery charger
is disabled during SUPPLY program.

ERROR LAMP

If the error lamp is lit, check the following:

  1. is the chargers positive lead connected to the batterys positive pole?
  2. is the charger connected to a 12V battery?
  3. has charging been interrupted in or ?
    Restart the charger by pressing the MODE-button. If charging is still being interrupted, the battery...
    ...is seriosly sulphated and may need to be replaced. .
    ..can not accept charge and may need to be replaced.
    ...can not keep charge and may need to be replaced. SUPPLY

TEMPERATURE SENSOR

The MXS 25 is equipped with an external temperature sensor. Activated
temperature sensor will be indicated by a lit temperature sensor indicator lamp. The temperature sensor will adjust the voltage to the ambient temperature. Place the temperature sensor in the positive clamp or as the close to the battery as possible.

POWER LAMP

If the power lamp is lit with a:

  1. STEADY LIGHT
    The mains cable is connected to the wall socket.
  2. FLASHING LIGHT:
    The charger has entered the energy save mode. This happens if the SUPPLY charger isn´t connected to the battery in 2 minutes.

READY TO USE

The table shows the estimated time for empty battery to 80% charge

BATTERY SiZE (Ah) TiME TO 80% ChARGED
40Ah 1,5h
100Ah 3h
200Ah 6h
300Ah 16h

CHARGING PROGRAM

DESULPHATION SOFT START BULK ABSORPTION ANALYSE RECOND FLOAT PULSE
NORMAL 14.4V 25A until 12.6V Increasing voltage to 14.4V @ 25°C 25A 14.4V @ 25°C Declining current Checks if voltage drops to 12V 13.6V 25A 12.9V‒14.4V 18‒4.5A
RECOND 14.4V 25A until 12.6V Increasing voltage to 14.4V @ 25°C
25A
14.4V @ 25°C Declining current Checks if voltage drops to 12V Max 15.8V 1.5A 13.6V 25A 12.9V‒14.4V 18‒4.5A
SUPPLY Max 13.6V 25A
Limit: Max 4h Max 4h Max 20h Max 12h 3 minutes 30 min or 4h depending on battery voltage 10 days Charge cycle restarts if voltage drops* Charge cycle restarts if voltage drops

STEP 1 DESULPHATION
Detects sulphated batteries. Pulsing current and voltage, removes sulphate from the lead plates of the battery restoring the battery capacity.
STEP 2 SOFT START
Tests if the battery can accept charge. This step prevents that charging proceeds with a defect battery.
STEP 3 BULK
Charging with maximum current until approximately 80% battery capacity.
STEP 4 ABSORPTION
Charging with declining current to maximize up to 100% battery capacity.
STEP 5 ANALYSE
Tests if the battery can hold charge. Batteries that can not hold charge may need to be replaced.
STEP 6 RECOND
Choose the Recond program to add the Recond step to the charging process. During the Recond step voltage increases to create controlled gasing in the battery. Gasing mixes the battery acid and gives back energy to the battery.
STEP 7 FLOAT
Maintaining the battery voltage at maximum level by providing a constant voltage charge.
STEP 8 PULSE
Maintaining the battery at 95–100% capacity. The charger monitors the battery voltage and gives a pulse when necessary to keep the battery fully charged.

CONNECT THE CHARGER TO A BATTERY

CONNECT THE CHARGER TO A BATTERY
For batteries mounted inside a vehicle

  1. Connect the red clamp to the battery's positive pole.
  2. Connect the black clamp to the vehicle chassis remote from the fuel pipe and the battery.
  3. Connect the charger to the wall socket
  4. Disconnect the charger from the wall socket before disconnecting the battery
  5. Disconnect the black clamp before the red clamp.

Some vehicles may have positively earthed batteries.

  1. Connect the black clamp to the battery's negative pole.
  2. Connect the red clamp to the vehicle chassis remote from the fuel pipe and the battery.
  3. Connect the charger to the wall socket
  4. Disconnect the charger from the wall socket before disconnecting the battery
  5. Disconnect the red clamp before the black clamp.

INFO
If the battery clamps are incorrectly connected, the reverse polarity protection will ensure that the battery and charger are not damaged.

TECHNICAL SPECiFiCATiONS

Charger model MXS 25
Model number 1055
Rated Voltage AC 220–240VAC, 50–60Hz
Charging voltage NORMAL 14.4V, RECOND 15.8V, SUPPLY 13.6V
Start voltage 2.0V
Charging current 25A max
Current, mains 2.9A rms (at full charging current)
Back current drain* <1Ah/month
Ripple** <4%
Ambient temperature -20°C to +50°C, output power is reduced automatically at high temperatures
Charger type 8-step, fully automatic charging cycle
Battery types All types of 12V lead-acid batteries (WET, MF, Ca/Ca, AGM and GEL)
Battery capacity 40―300Ah up to 500Ah for maintenance
Dimensions 235 x 130 x 65mm (L x W x H)
Insulation class IP44
Weight 1.9kg

*) Back current drain is the current that drains the battery if the charger is not connected to the mains. CTEK chargers has a very low back current.
**) The quality of the charging voltage and charging current is very important. A high current ripple heats up the battery which has an aging effect on the positive electrode. High voltage ripple could harm other equipment that is connected to the battery. CTEK battery chargers produce very clean voltage and current with low ripple.

SAFETY

  • The charger is designed for charging 12V lead-acid batteries. Do not use the charger for any other purpose.
  • Check the charger cables prior to use. Ensure that no cracks have occurred in the cables or in the bend protection. A charger with damaged cables must not be used. A damage cable must be replaced by a CTEK representative.
  • Never charge a damaged battery.
  • Never charge a frozen battery.
  • Never place the charger on top of the battery when charging.
  • Always provide for proper ventilation during charging.
  • Avoid covering the charger.
  • A battery being charged could emit explosive gasses. Prevent sparks close to the battery. When batteries are reaching the end of their lifecycle internal sparks may occur.
  • All batteries fail sooner or later. A battery that fails during charging is normally taken care of by the chargers advanced control, but some rare errors in the battery could still exist. Don't leave any battery during charging unattended for a longer period of time.
  • Ensure that the cabling does not jam or comes into contact with hot surfaces or sharp edges
  • Battery acid is corrosive. Rinse immediately with water if acid comes into contact with skin or eyes, seek immediate medical advice.
  • Always check that the charger has switched to before leaving the charger unattended and connected for long periods. If the charger has not switched to within 36 hours, this is an indication of an error. Manually disconnect the charger.
  • Batteries consume water during use and charging. For batteries where water can be added, the water level should be checked regularly. If the water level is low add distilled water.
  • This appliance is not designed for use by young children or people who cannot read or understand the manual unless they are under the supervision of a responsible person to ensure that they can use the battery charger safely. Store and use the battery charger out of the reach of children, and ensure that children cannot play with the charger.
  • Connection to the mains supply must be in accordance with the national regulations for electrical installations.

CTEK PRODUCTS ARE PROTECTED BY

Patents Designs Trade marks
EP10156636.2 pending RCD 509617 CTM 669987
US12/780968 pending US D575225 CTM 844303
EP1618643 US D580853 CTM 372715
US7541778 US D581356 CTM 3151800
EP1744432 US D571179 CTM 1461716 pending
EP1483817 pending RCD 321216 CTM 1025831
SE524203 RCD 000911839 CTM 405811
US7005832B2 RCD 081418 CTM 830545751 pending
EP1716626 pending RCD 001119911-0001 CTM 1475420 pending
SE526631 RCD 001119911-0002 CTM 1935061 pending
US7638974B2 RCD 081244 V28573IP00
EP1903658 pending RCD 321198 CTM 1082141 pending
EP09180286.8 pending RCD 321197 CTM 2010004118 pending
US12/646405 pending ZL 200830120184.0 CTM 4-2010-500516 pending
EP1483818 ZL 200830120183.6 CTM 410713
SE1483818 RCD 001505138-0001 CTM 2010/05152 pending
US7629774B2 RCD 000835541-0001 CTM1042686
EP09170640.8 pending RCD 000835541-0002 CTM 766840 pending
US12/564360 pending D596126
SE528232 D596125
SE525604 RCD 001705138 pending
US D29/378528 pending
RCD 201030618223.7 pending
US RE42303
US RE42230

2011-09-19

Documents / Resources

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