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Iron & Oak BHVH2616GXT Owner's Manual

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Owner's Manual
Instructions for Assembly, Testing, Operation,
20, 22, 26 Ton Log Splitters: Outdoor hydraulic powered machine that
READ and UNDERSTAND this manual completely before using log splitter.
All operators of this equipment must read and completely understand all safety information, operating instructions, maintenance
and storage instructions. Failure to properly operate and maintain the log splitter could result in serious injury to the operator and
bystanders from moving parts that can crush or cut, flying objects, burns, fire or explosion, escaping high pressure hydraulic fluid,
or carbon monoxide poisoning in particular, be aware of the following hazards.
Crush and Cut Hazards
Moving parts can crush and cut hands and fingers. Keep hands clear of endplate, wedge, logs, and log dislodger/strippers
while splitting.
High Pressure Hydraulic Fluid Hazards
High fluid pressures and temperatures are developed in hydraulic log splitters. Hydraulic fluid escaping through even a pin-
size hole opening can puncture skin and cause severe blood poisoning. Inspect hydraulic system regularly for possible leaks.
Never check for leaks with your hand while the system is pressurized. Seek medical attention immediately if injured by
escaping fluid.
Fire Hazards
If your log splitter is intended for use near an ignitable forest, brush, or grassy covered land, the engine exhaust should be
equipped with a spark arrestor. See the "Specifications" section of this manual to determine if your splitter already has a spark
arrestor. If not equipped, call Iron & Oak Product Support for ordering information.
Keep a fire extinguisher with you that is rated for ordinary combustibles and flammable liquids.
ADD OIL TO ENGINE BEFORE USING: Engine is shipped without oil. DO NOT start log splitter without first adding oil.
ADD HYDRAULIC OIL: Your log splitter was shipped without hydraulic oil. Refer to Periodic Maintenance section of this manual
for instructions on filling the hydraulic reservoir
PRIME THE PUMP: The pump on your log splitter needs to be primed before use. Refer to Initial Setup section for instructions.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
See Initial Unpacking and Set-up for instructions and for whom to contact to report missing or damaged parts.
Any Questions, Comments, Problems or Parts Orders
MBHVH2216C
MODELS:
BHVH2216GX, BHVH2216GXF
BHVH2616GX, BHVH2616GXT
BHVH2616GXS
Servicing and Storage
Call Iron & Oak Product Support 1-800-817-1005
ITEM NUMBER: _____________________
SERIAL NUMBER: ___________________
splits wood logs.
WARNING
STOP!
1

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  • Page 1 MBHVH2216C MODELS: ITEM NUMBER: _____________________ BHVH2216GX, BHVH2216GXF BHVH2616GX, BHVH2616GXT BHVH2616GXS SERIAL NUMBER: ___________________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing and Storage 20, 22, 26 Ton Log Splitters: Outdoor hydraulic powered machine that splits wood logs. WARNING READ and UNDERSTAND this manual completely before using log splitter.

  • Page 2: Hazard Signal Word Definitions

    Hazard Signal Word Definitions...

  • Page 3: Table Of Contents

    Table of Contents Hazard Signal Word Definitions ................................2 Table of Contents ....................................... 3 About Your Log Splitter .................................... 4 Safety Label Locations ....................................5 Machine Component Identification ................................7 Initial Setup ........................................ 8 Moving and Towing to the Job Site ................................. 10 Before Each Use –...

  • Page 4: About Your Log Splitter

    About Your Log Splitter Thank you for purchasing your Iron & Oak log splitter! About Your Log Splitter: This log splitter is a machine designed to split wood logs using a hydraulically powered moving wedge. The log splitter's gasoline engine is used to pressurize the hydraulic system. This log splitter is designed to split logs lengthwise with the grain only.

  • Page 5: Safety Label Locations

    Safety Label Locations Always make sure safety labels are in good condition. If a safety label is missing or not legible, order new labels or unsafe operation could result. Contact Iron & Oak Product Support at 1-800-817-1005 Ref# Part # Description 778610 Log Splitter Warning...
  • Page 6 Safety Label Locations SPLIT CONTROL LEVER OPERATION...

  • Page 7: Machine Component Identification

    Machine Component Identification Ref # Description Ref # Description End Plate Safety Chains Split Control Lever Horizontal Lock Wedge Hydraulic Tank Cylinder Vertical Lock Engine Beam Hydraulic Oil Cap Fender Return Line Filter Fuel On/Off Jack Engine On/Off 2” Coupler Log Dislodger...

  • Page 8: Initial Setup

    Initial Setup IMPORTANT! Engine is shipped without oil. DO NOT start the engine before adding oil. See Assembly Instructions section of this manual to assemble the log splitter before setup. Closely inspect all log splitter components. Step One: (See Machine Components section of this manual for diagram of components.) Inspect Log Splitter ...
  • Page 9 Initial Setup 5. Disconnect the spark plug wire from the spark plug. This prevents the engine from Step Three: starting until the hydraulic pump and cylinder are completely filled with oil. Make Add Hydraulic Oil sure the spark plug wire is held away from the spark plug with string or other to Reservoir nonconductive material.

  • Page 10: Moving And Towing To The Job Site

    Moving and Towing to the Job Site WARNING The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely moving and towing the log splitter. Moving the log splitter: Place in Make sure the log splitter is locked in the horizontal position with horizontal...
  • Page 11 Moving and Towing to the Job Site Towing: 1. Read Review towing safety instructions in your vehicle manual. Instructions 2. Check Make sure tires are fully inflated and in good repair. Tires WARNING:  Do not over-inflate tires. Serious injury can occur if tire explodes. ...
  • Page 12 Moving and Towing to the Job Site 5. Attach to Hitch Attach log splitter to vehicle hitch. (2" ball) Attach log splitter's coupler to a class 2 or higher hitch with 2" ball (only). Adjust coupler to ball by raising locking lever and turning lock nut with wrench. Proper adjustment is obtained when coupler is as tight as possible on ball and locking lever can still be opened and closed.
  • Page 13 Moving and Towing to the Job Site 7. Lock Support To provide adequate ground clearance while towing, secure the support leg in the UP Leg UP position. Hook both safety chains Pull latch and swing to the towing vehicle jack to the UP position 8.

  • Page 14: Before Each Use - Inspection/Maintenance

    Before Each Use – Inspection/Maintenance Step One: Inspect and maintain log splitter before each use If the log splitter has been used previously, it must be inspected and maintained BEFORE EACH SUBSEQUENT USE. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before inspecting, cleaning, adjusting, or repairing the splitter.
  • Page 15 Before Each Use – Inspection/Maintenance 5. Hydraulic System Check the hydraulic system carefully: Visually inspect all hoses, tubing, clamps/fittings, pump, and cylinder for cracks, fraying, kinks, or other damage. Check all components for oily residue, which may indicate a leak. Do NOT operate the log splitter if there is any indication of damage or oily residue.
  • Page 16 Before Each Use – Inspection/Maintenance 8. Spark Arrestor If the engine is equipped with a spark arrestor muffler, clean and inspect it regularly Muffler (follow spark arrestor manufacturer's service instructions). Replace if damaged. 9. Tires Make sure tires are fully inflated and in good repair if you will be towing the splitter. See tire sidewall for recommended tire pressure.

  • Page 17: Before Each Use - Fueling

    Before Each Use – Fueling Step Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine Off and The engine must be off and allowed to cool at least two minutes before adding fuel. Cool WARNING: A running engine is hot enough to ignite fuel.

  • Page 18: Before Each Use - Work Site Selection And Set-Up

    Before Each Use – Work Site Selection and Set-Up Step Three: Work site selection and log splitter setup WARNING It is important to select an appropriate work site and properly set up the log splitter in order to minimize the risk of slips and falls, equipment rolling or tipping over, carbon monoxide poisoning, and accidental fires.

  • Page 19: Splitting Operation

    Splitting Operation WARNING Before starting this log splitter, review the following instructions and safety information for safe operation of the log splitter. Failure to follow these rules may result in serious injury to the operator or bystanders from moving parts that crush, cut, or entangle from flying objects, burns, fire, falling or tripping, or from carbon monoxide poisoning.
  • Page 20 Splitting Operation 1. Put on Wear the following protective clothing and safety gear: Protective 1. Eye protection. Always wear safety glasses or goggles when operating the machine. Pieces Clothing / of log may fly out and serious eye injury can occur. Gear 2.
  • Page 21 Splitting Operation b) Set to 1. Pull out horizontal lock catch pin, grasp lifting handle and lift beam until it rotates into Vertical vertical position. Position Crush hazard. The beam is heavy – do not let it just drop. It could crush WARNING: fingers or cause damage to the splitter.
  • Page 22 Splitting Operation Load log onto beam with a cut end against the endplate – positioned for a lengthwise cut. 5. Load Log Notes: a) The log splitter is designed only for cutting lengthwise with the grain, NOT for cutting across the grain. b) This log splitter is designed for cutting logs only up to a maximum of 16"...
  • Page 23 Splitting Operation 6. Extend Wedge Move Split Control Lever toward endplate to extend wedge and split log. SPLIT CONTROL LEVER OPERATION Operator Position- Horizontal Operator Position- Vertical Important safety instructions:  Operator position. ALWAYS operate the log splitter from the manufacturer's indicated OPERATOR POSITION.
  • Page 24 Splitting Operation 8. Important If a log does not split completely and becomes stuck on the wedge, follow the instructions below to STUCK LOG remove the log. Procedure A log can become stuck to the wedge if the wedge becomes embedded in the log and the log doesn't split and separate.

  • Page 25: Storage

    Storage WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage away from sources of heat, flame, or sparks. Follow the instructions below for storing your log splitter between uses 1. Retract Wedge Retract the wedge completely to keep the rod protected from corrosion. 2.

  • Page 26: Periodic Maintenance

    Periodic Maintenance In addition to the maintenance performed with each use, periodic maintenance should also be performed according to the following schedule. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before cleaning, adjusting, or repairing the splitter. Relieve system pressure by moving Split Control Lever back and forth several times.
  • Page 27 Periodic Maintenance 6. Reinstall suction hose 2. Hydraulic Oil Change 7. Dispose of used oil at an oil-recycling center. Used hydraulic oil is hazardous waste. (continued) 8. Fill the hydraulic tank and replace the oil fill cap. 9. Disconnect the spark plug wire from the spark plug and turn fuel valve off. 10.

  • Page 28: Troubleshooting

    Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety instructions to avoid serious injury to the operator or bystanders from moving parts that can crush or cut, burns, fire or explosion, or escaping high pressure hydraulic fluid. Important Safety Instructions: 1.

  • Page 29: Specifications

    Specifications BHVH2616GX BHVH2216GX BHVH2216GXF BHVH2616GXT BHVH2616GXS Splitting Force 22 Ton 20 Ton 26 Ton 26 Ton Maximum Pressure 3000 PSI 3000 PSI 3000 PSI 3000 PSI Maximum Flow 11 GPM 16 GPM 16 GPM 16 GPM Hydraulic Tank Capacity 7.5 Gallons 7.5 Gallons...

  • Page 30: Parts Breakdown - Exploded View - Rev C

    Parts Breakdown – Exploded View – Rev C...
  • Page 31 Parts Breakdown – Exploded View – Rev C Unit Key: A = BHVH2216GX, B = BHVH2216GXF, C = BHVH2616GX, D = BHVH2616GXS, E = BHVH2616GXT Part Description Unit Part Description Unit BR002001H 11 GPM Pump BR004056 4-1/2 x 24 x 2 Cylinder...

  • Page 32: Summary Of Important Safety Information For Operation

    Summary of Important Safety information for Operation WARNING Carefully read and make sure you understand the following safety information before using the log splitter. Improper use or maintenance of the log splitter can result in serious injury to the operator or bystanders from moving parts that can crush or cut, flying objects, burns, fire or explosion, escaping high pressure hydraulic fluid, or carbon monoxide poisoning.
  • Page 33 Summary of Important Safety information for Operation  Tires. Be sure the tires are fully inflated and in good repair before towing the log splitter. When adding air to the tires, do not over-inflate – serious injury could occur if tire explodes. ...
  • Page 34 Summary of Important Safety information for Operation  Do not check for leaks with your hand. Leaks can be located by holding a piece of cardboard or wood (at least two feet long) with your hand at one end and passing the other end near the suspected area (wear eye protection).
  • Page 35 Summary of Important Safety information for Operation Safety – During Use General Safety During Use WARNING Before starting this log splitter, review the following rules for safe operation. Failure to follow these rules may result in serious injury to the operator or bystanders. ...
  • Page 36 Summary of Important Safety information for Operation Loading/Unloading  Unsplit log pile. Do not pile logs to be split in a place that will make you reach across the log splitter in order to load them  Hold bark side. Hold the bark side of logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and any part of the log splitter.

  • Page 37: Assembly Instructions

    Assembly Instructions Remove all components from the shipping crate. Using this manual, identify and sort components as necessary. Note: For ease of installation, hydraulic tank assembly and beam assembly can remain on base of shipping crate. CAUTION The bands holding the log splitter and other items in place are under tension and can fly outward when cut. Wear the appropriate personal protective equipment to reduce the risk of injury.
  • Page 38 Assembly Instructions Shipping List Box Contents (includes fasteners in manual bag) ITEM # DESCRIPTION BR007016 Fender 2” Ball Coupler BR008540 BR02139302 Beam Rest BR001113 Small Filter Canister 82037 1/2-13 Nylon Lock Nut 82490 1/2-13 x 3-1/2 HHCS 82509 1/2-13 Hex Nut 82519 1/2 Split Lock Washer 82493...
  • Page 39 Assembly Instructions Step 1 – Jack to Tongue Tools Needed  Place tongue in position that allows installation of wheeled jack  Torque Wrench assembly.  9/16” Socket  Place jack assembly on tongue and align holes.  Ratchet  Install (4) bolts through the holes and install (4) locknuts. ...
  • Page 40 Assembly Instructions Step 2 – Wheel to Hub Tools Needed  Slide tire onto axle with valve stem facing out.  13/16” Socket  Thread nuts onto axle until hand tight. Tighten the lug nuts in stages.  Ratchet  Torque Wrench Follow the sequence listed: ...
  • Page 41 Assembly Instructions Step 3 – Tongue to Tank Assembly Tools Needed  With tank assembly on base of crate, place tongue in bracket on tank  3/4” Wrench  Torque Wrench assembly and align holes, as shown below. Jack should be on the ...
  • Page 42 Assembly Instructions Step 4 – Position Beam Assembly Tools Needed  Stand beam assembly on end plate with the help of another person.  None Have a person hold the beam in place while maneuvering any assembly.  Ensure pivot bracket is parallel to back side of tank. ...
  • Page 43 Assembly Instructions Step 5 – Install Beam to Tank Assembly Tools Needed  None  Insert (2) bolts in holes to align beam to tank assembly.  Add (2) lock-washers and (2) nuts. Hand tighten nuts. Do not torque at this time.
  • Page 44 Assembly Instructions Step 6 – Horizontal Latch to Beam Tools Needed  Align horizontal latch with T-handle on the opposite side of the beam  None as the engine. Attach to beam using (2) bolts, (2) lock washers), and (2) nuts.
  • Page 45 Assembly Instructions Step 7 – Block and Rotate Tools Needed  Block wheels to prevent unit from moving.  Torque Wrench  Lower beam assembly to horizontal position.  3/4” Socket  Torque fasteners installed in Step 5 and Step 6 to 83 ft.-lbs. ...
  • Page 46 Assembly Instructions Step 8 – Coupler to Tongue Tools Needed  Link ends of safety chains and lanyard attached to pin to safety quick  Torque Wrench links.  Tighten locknuts securely with wrench.  3/4” Wrench  Place hitch coupler on tongue and align holes. ...
  • Page 47 Assembly Instructions Step 9 – Handle to Control Valve Tools Needed  Slide control valve handle into the clevis slots on control valve.  Pliers  Align holes in handle with clevis holes.  Insert the supplied pins through holes and secure with supplied bridge clips.
  • Page 48 Assembly Instructions Step 10 – High Pressure Hose to Control Valve Tools Needed  Route (1) high pressure hose from filter assembly to control valve.  Crescent Wrench  Thread hose fitting to 90° elbow fitting on top of control valve by hand.
  • Page 49 Assembly Instructions Step 11 – High Pressure Hose to Pump Tools Needed  Apply thread sealant to the threads on the hose end.  Crescent Wrench  Route (1) high pressure hose from bottom of control valve to top of hydraulic pump.
  • Page 50 Assembly Instructions Step 12 – Install Hydraulic Oil Filter Tools Needed  Remove oil filter from packaging.  None  Apply a small amount of oil to oil filter gasket.  Screw (1) oil filter onto bottom of return line filter head until gasket makes contact.
  • Page 51 Assembly Instructions Step 13 – Fender to Tank Assembly (wheel removed Tools Needed from illustration to show detail)  Torque Wrench  Align holes on fenders, fender brackets, and fender mounts. Fenders  Ratchet and fender brackets are interchangeable (left or right). ...

  • Page 52: Limited Warranty

    Limited Warranty Dear Valued Customer: The Iron & Oak product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing an Iron & Oak product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.
  • Page 53 Iron & Oak Product Registration Form Your Information Full Name: Last First M.I. Address: Street Address Apartment/Unit # City State ZIP Code Home Phone: Alternate Phone: Email Address: Purchased From Company: Address: Street Address Apartment/Unit # City State ZIP Code Model Information Purchase Date: □...
  • Page 54 20195 S. Diamond Lake Rd, Ste 100 Rogers, MN 55374 1-800-817-1005...

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