Rockwell Automation 5094-IA16 User Manual
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Rockwell Automation 5094-IA16 User Manual

Standard and safety i/o modules
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FLEX 5000 Standard and
Safety I/O Modules
Catalog Numbers 5094-IA16, 5094-IA16XT, 5094-IM8, 5094-
IM8XT, 5094-IB16, 5094-IB16XT, 5094-IB16S, 5094-IB16SXT,
5094-IB32, 5094-IB32XT, 5094-OA16, 5094-OA16XT, 5094-
OB8, 5094-OB8XT, 5094-OB16, 5094-OB16XT, 5094-OB16S,
5094-OB16SXT, 5094-OB32, 5094-OB32XT, 5094-OW4IS,
5094-OW4ISXT, 5094-OW8I, 5094-OW8IXT
User Manual
Original Instructions

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Summary of Contents for Rockwell Automation 5094-IA16

  • Page 1 FLEX 5000 Standard and Safety I/O Modules Catalog Numbers 5094-IA16, 5094-IA16XT, 5094-IM8, 5094- IM8XT, 5094-IB16, 5094-IB16XT, 5094-IB16S, 5094-IB16SXT, 5094-IB32, 5094-IB32XT, 5094-OA16, 5094-OA16XT, 5094- OB8, 5094-OB8XT, 5094-OB16, 5094-OB16XT, 5094-OB16S, 5094-OB16SXT, 5094-OB32, 5094-OB32XT, 5094-OW4IS, 5094-OW4ISXT, 5094-OW8I, 5094-OW8IXT User Manual Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Safe State ..........41 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 4 OB16XT modules......... 66 Time-scheduled Output Control ......66 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 5 Module Info Category ........95 Edit 5094-IA16/5094-IM8 Module Configuration Categories..96 Points Category .
  • Page 6 Status and Fault Information in Module Properties Categories 137 Logix Designer Application Tag Editor..... 141 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 7 5094-IA16 Module Tags........
  • Page 8 Index ............195 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 9: Preface

    Update section Events Category with information on 5094-IB32 and 5094-IB32XT modules Add topic Edit 5094-IA16 and 5094-IM8 Module Configuration Add topic Edit 5094-OA16 Module Configuration Add status indicators drawings for 5094-IA16, 5094-IA16XT, 5094-IM8, 5094-IM8XT, 5094-IB32, 5094-IB32XT, 5094-OA16, 5094-OA16XT, 5094-OB8, 5094-OB8XT, 5094-OB32, and 5094-OB32XT modules to Appendix A, Troubleshoot Your Module...

  • Page 10: Manual Conventions

    If both standard and safety modules support a feature, you see icons for both types. If only one type of module, standard or safety, supports a feature, you see only one type of icon. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 11: Terminology

    A ladder logic instruction that sets controller system data. — Standard (devices) Devices or portions of devices that do not have functional safety capability. — Unicast The transmission of information from one sender to one receiver. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 12: Additional Resources

    Installation Instructions, publication 5094-IN024 5094-OB32XT digital output modules. FLEX 5000 Digital 16-point 120V AC Input Modules Describes how to install and wire the 5094-IA16 and Installation Instructions, publication 5094-IN025 5094-IA16XT digital AC input modules. FLEX 5000 Digital 8-point 240V AC Input Modules...
  • Page 13 SISTEMA download site. Sistema_Download You can view or download publications at https://www.rockwellautomation.com/global/literature-library/ overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 14 Preface Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 15 The term does not refer to all Logix 5000 controllers. For the most current information on the Logix 5000 controllers with which you can use FLEX 5000 I/O modules, see the product description at https://www.ab.com. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 16: Digital I/O Module Operation In A Logix 5000 Control System

    DIGITAL 16 INPUT 24 VDC 1 TB3 5094-OB16 DIGITAL 16 OUTPUT 24 VDC 2 TB3 5094-OW8I RELAY 8 OUTPUT ISOLATED 2 TB3W LINK 1 IP ADDRESS LINK 2 5094-AENTR POWER 5069-L340ERM EtherNet/IP Network 5094-AENTR 5094 Standard I/O Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 17: Controller And Software Compatibility

    While you must pair safety I/O with a safety controller, you can also pair standard I/O with a safety controller. For example, ControlLogix 5580 controllers are compatible with FLEX 5000 standard I/O modules. GuardLogix® 5580 controllers are compatible with FLEX 5000 standard and safety I/O modules. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 18: Firmware And Software Compatibility

    • Remove the key from the controller • Deploy EtherNet/IP devices in accordance with recommended architectures and concepts. See the Converged Plantwide Ethernet (CPwE) Design and Implementation Guide, publication ENET-TD001. • Implement physical barriers, such as locked cabinets Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 19: Types Of Modules

    • Locate control system networks and devices behind firewalls and isolate them from the business network. • Subscribe to the Rockwell Automation Security Advisory Index, Knowledgebase article KB54102, so you have access to information about security matters that affect Rockwell Automation products.

  • Page 20: Module Overview

    Module keying - Indicates the keying position the terminal base assembly must be configured to before installing the module Terminal base - Indicates the type of terminal base assembly to use with the module Latching hooks - Securely installs FLEX 5000 modules on the terminal base assembly Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 21 Module keying - Indicates the keying position the terminal base assembly must be configured to before installing the module Terminal base - Indicates the type of terminal base assembly to use with the module Latching hooks - Securely installs FLEX 5000 modules on the terminal base assembly Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 22: Ownership

    Multicast or Unicast connection over the EtherNet/IP network. For more information on Listen-only controllers, see Listen Only Mode on page Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 23: Configuration Changes In An Input Module With Multiple Owners

    Logix Designer to change the configuration, see Chapter 3. Repeat step 1 step 2 for all owner-controllers, making the exact same changes in each. 4. Clear the Inhibit checkbox in each owner-controller configuration. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 24: Construct A 5094 Flex 5000 I/O System

    SA field-side power current draw in the module. For example, if the total module power current draw, including current inrush requirements, is 5 A, you can use a module power supply that is limited to 5 A. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 25: Before You Begin

    (RTB). You must purchase MBs and RTBs separately and assemble them together. For adapter information, see the FLEX 5000 EtherNet/IP Adapters with RJ45 Ports Installation Instructions, publication 5094-IN001, and the FLEX 5000 EtherNet/IP Adapters with SFP Support Installation Instructions, publication 5094-IN002 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 26: Configuration Via Logix Designer Application

    DIGITAL 16 INPUT 24 VDC RPI value during initial module configuration and can adjust it as necessary after module operation has begun. The valid RPI values for FLEX 5000 standard I/O modules are 0.2…750 ms. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 27: Connection Types Available With Flex 5000 Standard I/O Modules

    Multicast option. (1) Data with Events and Listen Only Data with Events are available only on the 5094-IB16 digital input module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 28: Data Types Available With Flex 5000 Standard I/O Modules

    • If the configuration is not appropriate to the module detected, the data is rejected and the Logix Designer application indicates that an error occurred. The configuration can be inappropriate for many reasons. For example, a mismatch in electronic keying that helps prevents normal operation. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 29: Configured By' Options For Safety I/O Modules

    When the External Means option is chosen, another controller owns the module. A controller that chosen this option does not write configuration for the module. It merely listens to the data exchanged with the owner-controller. That is, it receives Safety input data. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 30: Data Types Available With Flex 5000 Safety I/O Modules

    For more information on the Connection and Data parameter choices available with FLEX 5000 I/O modules, see the Logix Designer application. (1) Safety Packed Data is not available for the 5094-OW4IS and 5094-OW4ISXT modules. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 31: Requested Packet Interval

    For more information on specifying RPI rates, see the following: • FLEX 5000 I/O safety I/O modules - page • Logix 5000 Controllers Design Considerations Reference Manual, publication 1756-RM094 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 32: Connection Over An Ethernet/Ip Network

    • If the controller is directly connected to the EtherNet/IP network, it receives the input data immediately. • If the controller is connected to the EtherNet/IP network through another communication module, the module sends the data to its backplane and the controller receives it. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 33: Trigger Events

    RPI timer. Based on the RPI rate and the length of the controller program scan, the output module can receive and echo data multiple times during one program scan. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 34 • If the controller is connected to the EtherNet/IP network through another communication module, the module transmits the data to its backplane and the controller receives it. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 35: Listen Only Mode

    • If the connection between an owner-controller and the module is broken, the module stops sending data and connections to all ‘listening controllers’ are also broken. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 36: Protected Operations

    Output State During Program Mode and Communications Fault Mode selection to consider those output points as part of the safety function of any equipment. The safety I/O modules to which this note applies include 1756-OBV8S, 5094-OB16S, and 5094-OW4IS. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 37: Single-Channel Or Dual-Channel Mode

    Based on the status on both channels, safety input data and safety input status can be off or on. You use safety instructions in the safety controller ladder logic with two single channels, that is, one even and one odd. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 38: Use With Safety Controllers

    Only download firmware and access product release notes from the Rockwell Automation PCDC. Do not download firmware from non-Rockwell Automation sites. Safety Function During Firmware Update The FLEX 5000 I/O safety modules are not safety capable when a firmware update is in process.

  • Page 39: Safety Precautions

    • Configure the replacement device properly and confirm that it operates correctly. • After installation of the module, a safety administrator must confirm the installation and conduct trial operation and maintenance. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 40: Safety Application Requirements

    GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012. You must read, understand, and fulfill the requirements that are described in this publication before you operate a safety system that uses FLEX 5000 I/O safety modules. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 41: Safe State

    I/O connection is lost, you accept responsibility for any consequences that result from your decision to inhibit. We recommend that you use other means to maintain the safe state if you inhibit the safety module from transitioning to a safe state. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 42: Configuration Signature And Ownership

    • Path from the controller to the FLEX 5000 I/O safety module • Configuration signature If any differences are detected, the connection between the owner-controller and the FLEX 5000 I/O safety module is lost, the yellow yield icon appears in the controller project tree. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 43: Reset Flex 5000 I/O Safety Modules To Out-Of-Box State

    You cannot reset the module to its out-of-box configuration if either of the following conditions is true: • Pending edits to the module properties exist • Safety signature exists in the controller project Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 44 Chapter 1 Digital I/O Module Operation in a Logix 5000 Control System Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 45: Input Module Compatibility

    When you design systems with FLEX 5000 digital input modules, consider these factors: • Voltage necessary for your application • Current leakage • Whether you need a solid-state device • Whether your application uses sinking or sourcing wiring Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 46: Output Module Capability

    Simultaneous data consumption mitigates the need for one 5094-IB16 DIGITAL 16 INPUT 24 VDC 1 TB3 controller to send the data to other controllers. Safety Modules FLEX 5000 POWER STATUS 5094-IB16S SAFETY DIGITAL 16 INPUT 24 VDC 5 TB3I Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 47: Module Data Quality Reporting

    – Data is under manual or override control TIP We strongly recommend that you monitor the tags in your program to make sure that the application is operating as expected with accurate channel input data. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 48: Software Configurable

    5094-IB16 DIGITAL 16 INPUT 24 VDC 1 TB3 Firmware information for I/O devices is available at the Rockwell Automation Safety Modules Product Compatibility and Download Center (PCDC). The PCDC is available https://compatibility.rockwellautomation.com/Pages/home.aspx...

  • Page 49: Module Inhibiting

    In this case, you can inhibit the module in your program until it physically resides in the proper slot. page 120 To see where to inhibit a FLEX 5000 digital I/O module, see Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 50: Electronic Keying

    If an I/O connection to a device is interrupted, the result can be a loss of data. For more detailed information on Electronic Keying, see Electronic Keying in Logix5000 Control Systems Application Technique, publication LOGIX-AT001. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 51 Fault and Status Reporting This chapter describes features common to these FLEX 5000™ standard and safety input modules: • 16-point standard 120V AC input module, catalog number 5094-IA16 • 16-point standard 120V AC input module for extreme environments, catalog number 5094-IA16XT •...

  • Page 52: Data Transfer At Rpi

    • 1 ms • 2 ms • 2 ms 5094-IB32, 5094-IB32XT • 5 ms • 5 ms • 10 ms • 10 ms • 20 ms • 20 ms • 50 ms • 50 ms Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 53: Field Power Loss Detection

    Ptxx represent point-centric data. The xx represents the point number. Safety Modules For more information on fault reporting, see Appendix Troubleshoot Your FLEX 5000 STATUS POWER Module on page 123. 5094-IB16S 5 TB3I SAFETY DIGITAL 16 INPUT 24 VDC Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 54 The module is operating outside its designed operating range if data is under manual or override control. (1) Not all tag names apply to all FLEX 5000 digital input modules. (2) This tag provides module-wide data and affects all points simultaneously. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 55 • 32-point standard DC output module for extreme environments, catalog number 5094-OB32XT • 4-point safety relay output module, catalog number 5094-OW4IS • 4-point safety relay output module for extreme environments, catalog number 5094-OW4ISXT Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 56: Features Specific To All Flex 5000 Output Modules

    103 • 5094-OB8 and 5094-OB8XT modules - page 104 • 5094-OB16 and 5094-OB16XT modules - page 104 • 5094-OB16S and 5094-OB16SXT modules - page 117 • 5094-OB32 and 5094-OB32XT modules - page 104 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 57: Output Behavior Immediately After A Connection Fault

    Communications Fault mode parameter is configured: • Turn off - Default • Transition to a specific, user-defined value (This option is not available for Safety applications.) • Hold its last state Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 58: Output State Once Connection Is Re-Established

    • Enabling I/O or SFC forces causes your machine or process to go to another state or phase. • Removing forces can still leave forces in the enabled state. • If forces are enabled and you install a force, the new force immediately takes effect. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 59: Enable Forces

    ATTENTION: Changes to forces can cause unexpected machine motion that could injure personnel. Before you disable or remove forces, determine how the change affects your machine or process and keep personnel away from the machine area. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 60: Check Force Status

    No forces of this type exist in the project. GSV Instruction This example shows how to use a GSV instruction to get the status of forces. For the purposes of this example, Force_Status is a DINT tag. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 61: Data Echo

    However, if a short-circuit condition exists long term, it is detected as long as the output is switching at a rate no faster than 1 ms. For more information on fault reporting, see Appendix Troubleshoot Your Module on page 123. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 62: Features Specific To Only Standard And Safety Solid-State Output Modules

    For standard modules, the No Load Detection feature is disabled by default. You must enable the feature in your Logix Designer application project. For safety modules, the No Load Detection feature is always enabled; it is not configurable. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 63 In the On state, the module must be connected to a load that draws a minimum current equal to these values. IMPORTANT An output must remain in the off state a minimum of 250 ms for an open load to be detected. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 64: Short-Circuit Protection

    For safety modules, refer to the Safety Output Fault Reset procedure on page For more information on the maximum current that you can apply to an output, see the FLEX 5000 Modules Specifications Technical Data, publication 5094-TD001. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 65: Thermal Shutoff

    • The output restarts in its commanded state. • The I/O status indicator for the output turns off. • The I.Ptxx.ShortCircuit tag is reset to 0. For safety modules, refer to the Safety Output Fault Reset procedure on page Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 66: Features Specific To Only Standard Output Modules

    Minimum schedule interval 100 μs For schedules output the MAOC instruction, you can use 50 μs. (1) The MAOC limits the minimum schedule interval (minimum pulse width) to 1/16 of the coarse update period. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 67: Standard Output Module

    Configure the Standard Module on page 2. From the Module Properties dialog box, click Change to access the Module Definition parameters. 3. On the Module Definition dialog box, choose Scheduled Data for the Output Data and click OK. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 68: Feature Specific To Only Relay Output Modules

    SAFETY DIGITAL 16 INPUT 24 VDC 5 TB3I IMPORTANT Although some FLEX 5000 digital I/O modules do not provide wiring isolation, all FLEX 5000 modules maintain internal electrical isolation between the system-side and field-side power buses. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 69: Safety I/O Module Features

    3. The modules use dual-channel mode: To achieve the specific Safety Integrity Level, see Appendix – Point mode is Safety Pulse Test only C, Application/Wiring Examples for Safety I/O Modules on page 181. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 70: Input Modules In Cip Safety Systems

    • Separate test outputs are provided for short-circuit detection of a safety input (or inputs). • Can supply 24V DC power to devices, such as safety sensors. • Test output rating (TO) 200 mA @ 18…32V DC Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 71: Use Test Output With A Safety Input

    • A 2-wire sensor is connected to safety input 0, with test output 0 configured as Test Pulse/Power Supply. • A 3-wire sensor is connected to safety input 15, with test output 7 configured as Power Supply. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 72 Test Output. For example, Test Output 0 associates to Safety Input 0 and 8. If these two channels short circuit, it cannot be detected. Figure 9 - Short Circuit Between Input Signal Lines Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 73: Single-Channel Mode

    Safety Input 0 Status Test Output 0 Fau lt Detec tion External Device Input Terminal 0 Fault D etected Safety Safety Input 0 Data Network Data Sent to the Safety Input 0 Controller Status Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 74: Safety Input Fault Reset

    1 second until it checks if the fault is removed. If the fault is removed, the channel clears the fault status only upon detecting the safety input is low on the screw. If not, the channel continues to check if the fault is removed. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 75: Safety Input Delay

    • 1 ms • 2 ms • 5 ms • 10 ms • 20 ms • 50 ms Figure 11 - Off to On Delay Input Signal Safety Input Network Data On-delay 440 94 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 76 • 1 ms • 2 ms • 5 ms • 10 ms • 20 ms • 50 ms Figure 12 - On to Off Delay Input Signal Safety Input Network Data Off-delay 44 095 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 77: Safety Output Module Features

    • Solid-state outputs • Safety outputs can be pulse-tested to detect field wiring short circuits to 24V DC • Supports field-power loss detection and configurable channel-level output state in Program mode and Communications Fault mode Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 78: Output Module In Cip Safety Systems

    • Safety output points are configured as the following: – Not Used – Safety – Safety Pulse Test • Safety output point shall connect to a load that draws a minimum current of 10 mA while in the “ON” state. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 79: Safety And Safety Pulse Test Mode

    Refer to 5094-OB16S and 5094-OB16SXT Module Wiring Diagrams page 187 for more details about applying Safety Mode and Safety Pulse Test Mode in your application. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 80: Single-Channel Mode

    Figure 13 - 5094-OB16S/5094-OB16SXT Single-channel Mode (Not to Scale) Output 0 Normal Operation Safety Output 0 Safety Network Data Status Sent to the Controller Output 0 Fault Detection Error Detected Safety Network Data Safety Output 0 Sent to the Controller Status Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 81: Dual-Channel Mode

    Safety Network Data Safety Outputs 0 Sent to the Controller and 1 Status Output 0 Fault Detection Output 1 Error Detected Safety Network Data Safety Outputs 0 Sent to the Controller and 1 Status Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 82: Surge Capability Of Safety Output

    = Surge time, maximum 150 msec t2 = ON time t3 - t2 = OFF time, 2 seconds Surge Current per channel = 1.8 Amperes IMPORTANT: The module current rating cannot exceed 10 Amperes at any time. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 83: Safety Output Fault Reset

    After the channel clears the fault, the I/O indicator (red) turns off. The output data can now be controlled. IMPORTANT If the module outputs experience persistent high faults, consider cycling power to the module to clear the error. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 84: Safety Relay Output Module Features

    0 and 1; channels 2 and 3 are unused. Snubber circuit is required when the relay output is used to drive inductive load. See the module wiring diagram requirements on page 189. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 85: Safety Relay Output Fault Reset

    Table 41 on page 156 Table 43 on page 157 • 5094-OB16S and 5094-OB16SXT modules - • 5094-OW4IS and 5094-OW4ISXT modules - Table 63 on page 176 • Appendix Troubleshoot Your Module on page 123. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 86 Chapter 5 Safety I/O Module Features Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 87 Logix Designer application project. For detailed information about module features, see the following: Chapter Common Digital I/O Module Features on page 45 Chapter Input Module Features on page 51 Chapter Output Module Features on page 55 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 88: Configure The Standard Module

    The project must include a FLEX 5000 EtherNet/IP adapter. 2. Right-click the FLEX 5000 EtherNet/IP adapter and choose Discover Modules. The Logix Designer application automatically detects available modules that are connected to the backplane. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 89 4. At the New Module window, configure the module properties and click OK. 5. At the warning dialog box, make sure that Inhibit module connection is selected and click Yes. 6. Close the Select Module Type dialog box. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 90: New Module

    Discover Modules on page One exception is that, in step 1, you choose New Module instead of Discover Modules. 1. Right-click the FLEX 5000 EtherNet/IP adapter and choose New Module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 91 • If you cleared the Close on Create checkbox when you created the first I/O module, repeat steps 2…3. • If you did not clear the Close on Create checkbox when you created the first I/O module, repeat steps 1…3. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 92: Edit The Module Configuration Common Categories

    FLEX 5000 digital I/O modules. You use this category to complete the following tasks: • Name the module. • Assign a slot number. (required) • Describe the module. • Access the Module Definition. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 93 (2) Controller and module establish communication without the controller sending any configuration or output data to the module. A full input data connection is established but depends on the connection between the owner-controller and the module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 94: Connection Category

    • Configure whether a connection failure while the controller is in Run module causes a major or minor fault. TIP The Module Fault area of the Connection category is useful during module troubleshooting. For more information on the Module Fault area, see page 137. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 95: Module Info Category

    You can use this category to complete the following: • Determine the identity of the module. • Access module diagnostics. • Refresh the data on the screen. • Reset the module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 96: Edit 5094-Ia16/5094-Im8 Module Configuration Categories

    Chapter 6 Configure the Standard Module Edit 5094-IA16/5094-IM8 In addition to the General, Connection, and Module Info categories, the Points category is available when you configure a 5094-IA16, 5094-IA16XT, Module Configuration 5094-IM8, or 5094-IM8XT module. Categories IMPORTANT If you use the Listen Only Data connection type, the Points Category does not appear.

  • Page 97: Edit 5094-Ib16/5094-Ib32 Module Configuration Categories

    For example, if you configure a 5094-IB16 module to use four counters, the first four terminals are not available to use as points. The number of points available on the module in this case is 12. That is, points 4…15. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 98: Points Category

    Points Category The Points category shows the available input filter time values for the module points. If you choose Timestamped Data for Input Data in the Module Definition dialog box, the Points category expands. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 99: Events Category

    Configure an Event in the Event Output Tags on page 101. IMPORTANT For 5094-IB32 and 5094-IB32XT input modules, Events are supported only on points 0…15. Events are not supported on points 16…31. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 100 Chapter 6 Configure the Standard Module The Events subcategories show the configuration parameters for events. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 101 Module Properties are updated automatically. For more information on module tags, see the following: • View the Module Tags on page 106 • Appendix Module Tag Definitions on page 143 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 102: Time Sync Category

    The Time Sync category displays and status information about the module when the project is online. The Time Sync category displays the following information: • CIP Sync™ Time Synchronization • UTC System Time • Grandmaster Clock information • Local Clock information Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 103: Edit 5094-Oa16 Module Configuration Categories

    • Output State During Program Mode • Output State During Fault Mode • Fault Mode Output State Duration • Fault Mode Output State Final State • Output State When Communications Fail in Program Mode Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 104: Edit 5094-Ob8/5094-Ob16/5094-Ob32 Module Configuration

    • Output State During Fault Mode • Fault Mode Output State Duration • Fault Mode Output State Final State • Output State When Communications Fail in Program Mode • Enable No Load Diagnostics Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 105: Edit 5094-Ow8I Module Configuration Categories

    • Output State During Program Mode • Output State During Fault Mode • Fault Mode Output State Duration • Fault Mode Output State Final State • Output State When Communications Fail in Program Mode Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 106: View The Module Tags

    Monitor Tags. The Controller Tags dialog box appears with data. 2. To view the tags, click the symbols as shown. For more information on module tags, see Appendix Module Tag Definitions on page 143. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 107 Safety I/O Module Features on page 69 IMPORTANT By default, all safety input and output channels on FLEX 5000 safety I/O modules are disabled. You must configure each point that is used in a safety application. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 108: Configure And Replace Safety Modules

    To create a new FLEX 5000 safety I/O module, complete these steps. 1. Add a FLEX 5000 I/O EtherNet/IP adapter to the project. This example uses a 5094-AENTR or 5094-AEN2TR adapter. 2. Right-click the FLEX 5000 I/O EtherNet/IP adapter and choose New Module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 109 • If you cleared the Close on Create checkbox when you created the first I/O module, repeat steps 3…4. • If you did not clear the Close on Create checkbox when you created the first I/O module, repeat steps 2…4. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 110: Edit The Module Configuration Common Categories

    You must configure each point that is used in a Safety application. The following categories apply to all FLEX 5000 digital safety I/O modules and are described in these sections: • General Category • Connection Category • Safety Category • Module Info Category Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 111: General Category

    The application assigns the same SNN to additional safety modules that are added to this remote I/O system. For more information on Safety Network Numbers, see the GuardLogix 5580 and Compact GuardLogix 5380 Controller Systems Safety Reference Manual, publication 1756-RM012. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 112 (1) Controller and module establish communication without the controller sending any configuration or output data to the module. A full input data connection is established but depends on the connection between the owner-controller and the module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 113: Connection Category

    • With safety input data, you can choose Unicast or Multicast. • With safety output data, you must choose Unicast. For more information on unicast and multicast connections, see the EtherNet/IP Communication Modules in 5000 Series Systems User Manual, publication ENET-UM004. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 114: Safety Category

    IMPORTANT Remember, the Safety Task period determines the 5094-OB16S module RPI. Need to add artwork. For more information on the RPI and the Connection Reaction Time Limit parameters, see Requested Packet Interval on page Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 115: Module Info Category

    • Reset the module. Edit the 5094-IB16S or These categories are available when you configure a 5094-IB16S or 5094-IB16SXT module: 5094-IB16SXT Module • Input Points Category Configuration Categories • Test Output Points Category Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 116: Input Points Category

    Configured By parameter on the Module Definition dialog box. You must configure each point to use it in a safety application. The outputs are disabled by default. Need to add artwork. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 117: Edit The 5094-Ob16S Or 5094-Ob16Sxt Module Configuration

    The Points Configuration category is only available if you choose This Controller for the Configured By parameter on the Module Definition dialog box. You must configure each point to use it in a safety application. The outputs are disabled by default. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 118: View The Module Tags

    However, each FLEX 5000 safety I/O modules require a unique identifier within the same subnet. A DeviceID is used to uniquely identify each safety module. The SNN and module slot number make up the DeviceID of the safety module. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 119: Set The Snn Manually

    Safety Network Number. 2. On the Safety Network Number dialog box, click Manual. 3. Type the SNN in the Number field and click OK. 4. On the Module Properties dialog box, click OK. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 120: Reset To Out-Of-Box Configuration

    1. Right-click the module and choose Properties. 2. On the Safety tab, click Reset Ownership. 3. When a dialog box appears asking if you want to continue with the reset, read it and click Yes. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 121: Replace A Module In A Logix 5000 System

    Set the SNN Manually on page 119. Reset to Out-of-Box Configuration on page 120. 2. Follow your company-prescribed procedures to functionally test the replaced I/O device and system and to authorize the system for use. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 122 3. Click the Safety tab. 4. Click Reset Ownership. 5. Click OK. 6. Follow your company-prescribed procedures to functionally test the replaced I/O module and system and to authorize the system for use. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 123: Troubleshoot Your Module

    • SA Power Indicator - This indicator operates the same for all FLEX 5000 I/O modules. • Module Status Indicator - This indicator operates the same for all FLEX 5000 I/O modules. • I/O Status Indicator - This indicator operates differently based on the module type. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 124: Sa Power Indicator

    – If an external power supply is used, confirm that the power supply is turned on. – If power is daisychained from the previous terminal base, confirm that the wiring on the previous terminal base is installed properly. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 125: Module Status Indicator

    If a connection has timed out, determine the cause and correct it. For example, a cable failure can cause a connection timeout. Red/green (railroad) For safety modules only - This pattern indicates that a UNID for the None safety device needs to be configured. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 126: Flex 5000 Input Modules Status Indicators

    Module status indicator SA power status indicator 5094-IB32 DIGITAL 32 INPUT 24 VDC 4 TB32V I/O status indicators Top row Bottom row Table 24 describes the I/O Status indicators on FLEX 5000 input modules. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 127 Figure 17 - FLEX 5000 AC Input Module Status Indicators 5094-IA16, 5094-IA16XT POWER STATUS FLEX 5000 Module status indicator SA power status indicator 5094-IA16 DIGITAL 16 INPUT AC 4 TB3AC I/O status indicators Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 128 FLEX 5000 EtherNet/IP adapter. Steady yellow The input point is operating normally. None Flashing red A Field Power Loss condition exists. Locate and correct the cause of field power loss condition. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 129: Flex 5000 Output Modules Status Indicators

    DIGITAL 8 OUTPUT HIGH CURRENT 3 TB3 I/O status indicators 5094-OB16, 5094-OB16XT FLEX 5000 POWER STATUS Module status indicator SA power status indicator 5094-OB16 DIGITAL 16 OUTPUT 24 VDC 2 TB3 I/O status indicators Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 130 • A No Load or Short Circuit condition is • Locate and correct the cause of No Load detected. or Short Circuit condition. • A Field Power Loss condition exists. • Locate and correct the cause of Field Power Loss condition. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 131 • A No Load or Short Circuit condition is • Locate and correct the cause of No Load detected. or Short Circuit condition. • A Field Power Loss condition exists. • Locate and correct the cause of Field Power Loss condition. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 132 FLEX 5000 EtherNet/IP adapter. Steady yellow The output point is operating normally. None Flashing red A Field Power Loss condition exists. Locate and correct the cause of field power loss condition. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 133: Flex 5000 Safety Input Modules Status Indicators

    Locate and correct faults. Steady red • A Field Power Loss condition • Locate and correct the cause of field power loss exists. condition. • Internal channel fault. • Locate and correct the internal fault. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 134: Flex 5000 Safety Output Modules Status Indicators

    One of the following: • A Field Power Loss condition • Locate and correct the cause of field power loss exists. condition. • Internal channel fault. • Locate and correct the internal fault. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 135: Flex 5000 Safety Relay Output Modules Status Indicators

    One of the following: One of the following: • A Field Power Loss condition • Locate and correct the cause of Field Power Loss exists. condition. • Internal channel fault. • Locate and correct internal fault. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 136: Use The Logix Designer Application For Troubleshooting

    SAFETY DIGITAL 16 INPUT 24 VDC 5 TB3I As shown in Figure 24, a warning icon appears in the I/O Configuration tree when a fault occurs. Figure 24 - Warning Icon in Controller Organizer Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 137: Status And Fault Information In Module Properties Categories

    Module Status on General Category As shown in Figure 25, the status of a module is indicated on the General category of the Modules Properties. Figure 25 - Fault Message in Status Line Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 138 Figure 26 - Fault Description with Error Code Module Fault Descriptions on Module Info Category As shown in Figure 27, major and minor fault information is listed on the Module Info category. Figure 27 - Major and Minor Fault Information Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 139 Module diagnostics provide information on a module-wide basis. For example, the Module Diagnostics dialog box indicates the mode within which a module is operating, that is, Run, Remote Run, Remote Program, or Program. Figure 28 - Module Diagnostics Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 140 Module Properties dialog box category from which you can access point diagnostics is Points. Figure 29 shows how to access output point diagnostics on the 5094-OB16S module and the diagnostics dialog box. Figure 29 - Point Diagnostics Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 141: Logix Designer Application Tag Editor

    Troubleshoot Your Module Appendix A Logix Designer Application Tag Editor Figure 30 show how fault conditions are indicated in the controller tags for the module. Figure 30 - Fault Indication in Controller Tags Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 142 Appendix A Troubleshoot Your Module Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 143 The following types of tags are available with FLEX 5000™ I/O modules: • Configuration • Event Input – 5094-IB16, 5094-IB16XT, 5094-IB32, and 5094-IB32XT modules only • Event Output – 5094-IB16, 5094-IB16XT, 5094-IB32, and 5094-IB32XT modules only • Input • Output Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 144: Tag Name Conventions

    5094-IB16 DIGITAL 16 INPUT 24 VDC 1 TB3 Safety Modules FLEX 5000 POWER STATUS 5094-IB16S SAFETY DIGITAL 16 INPUT 24 VDC 5 TB3I 3. Open the tags as necessary to view specific tags. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 145: 5094-Ia16 Module Tags

    Module Tag Definitions Appendix B 5094-IA16 Module Tags This section describes the tags that are associated with the 5094-IA16 module. Standard Modules Configuration Tags FLEX 5000 POWER STATUS 5094-IB16 DIGITAL 16 INPUT 24 VDC 1 TB3 Table 32 describes the 5094-IA16 module configuration tags.

  • Page 146: 5094-Im8 Module Tags

    Appendix B Module Tag Definitions Table 33 - 5094-IA16 Module Input Tags Name Data Type Definition Valid Values Ptxx.Data BOOL Indicates the current digital input value. • 0 = Off • 1 = On Ptxx.Fault BOOL Indicates that point data is inaccurate and cannot be trusted •...

  • Page 147: Input Tags

    If the tag is set to 1, you must troubleshoot the page module to correct the cause of the inaccuracy. IMPORTANT: Once the condition that causes the tag to change to 1 is removed, the tag automatically resets to 0. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 148: 5094-Ib16 Module Tags

    Ptxx depends on the number of counters that have been • 13 = 1 ms configured. • 14 = 2 ms • 15 = 5 ms • 16 = 10 ms • 17 = 20 ms • 18 = 50 ms Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 149: Input Tags

    Set to zero by product reset or power cycle. Wraps from 255 (-1) to 1 skipping zero. Counterxx.Data BOOL Indicates the current digital input value. • 0 = Off • 1 = On Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 150 If the tag is set to 1, you must troubleshoot the page module to correct the cause of the inaccuracy. IMPORTANT: Once the condition that causes the tag to change to 1 is removed, the tag automatically resets to 0. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 151 64 bit Timestamp corresponding to when a change of state All values. Off to On was recorded at the input. Ptxx.TimestampOnOff LINT 64 bit Timestamp corresponding to when a change of state All values. On to Off was recorded at the input. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 152: Output Tags

    When Latching is enabled and the Timestamp Number that is received from the controller matches the most recent timestamp that is produced, the module is then allowed to produce a new timestamp. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 153: Event Input Tags

    Eventx.EventsPending SINT The number of events currently queued in the modules. A All positive values. value greater than 0 indicates that the controller is not currently keeping up with the rate of events. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 154 Eventx.Fault BOOL Detects whether the signal is good data. The fault is set to 1 • 0 = Good by the originator when the connection is lost. • 1 = Bad Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 155: Event Output Tags

    Eventxx.PtxxDataValue BOOL Indicates the input value of the event point data. • 0 = Input inactive • 1 = Input active Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 156: 5094-Ib16S Module Tags

    Indicates a short circuit. • 0 = No short circuit • 1 = Short circuit Ptxx.Status BOOL Indicates the status of the channel. • 0 = Bad, causing a fault • 1 = Good Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 157: Test Output Tags

    If the fault is removed, it will clear only the fault status upon detecting that the ResetFault bit in its channel sees a rising edge. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 158: 5094-Ib32 Module Tags

    • 18 = 50 ms Ptxx.ChatterTime A value from 1…10000 ms in whole ms increments. 1…10000 Ptxx.ChatterCount SINT The number of input changes that are considered Chatter. • 0 = Disabled • 2…127 = Enabled Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 159: Input Tags

    Set to zero by product reset or power cycle. Wraps from 255 (-1) to 1 skipping zero. Counterxx.Data BOOL Indicates the current digital input value. • 0 = Off • 1 = On Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 160 If the tag is set to 1, you must troubleshoot the page module to correct the cause of the inaccuracy. IMPORTANT: Once the condition that causes the tag to change to 1 is removed, the tag automatically resets to 0. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 161 If the tag is set to 1, you must troubleshoot the page module to correct the cause of the inaccuracy. IMPORTANT: Once the condition that causes the tag to change to 1 is removed, the tag automatically resets to 0. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 162: Output Tags

    When Latching is enabled and the Timestamp Number that is received from the controller matches the most recent timestamp that is produced, the module is then allowed to produce a new timestamp. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 163: Event Input Tags

    The originator sets the Event Number Ack to the Event Number to acknowledge receipt of the event. When the EventNumber reaches it maximum value and rolls over it is to roll over to 1, not 0. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 164 Eventxx.PtxxFault BOOL Detects whether the signal is good data. The fault is set to 1 • 0 = Good by the originator when the connection is lost. • 1 = Bad Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 165: Event Output Tags

    Eventxx.PtxxDataValue BOOL Indicates the input value of the event point data. • 0 = Input inactive • 1 = Input active Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 166: 5094-Oa16 Module Tags

    Ptxx.FaultValueStateDuration SINT This value determines the length of time the Fault Mode • 0 = Hold forever (default). state is held before the FaultFinalState being applied. • 1, 2, 5, or 10 seconds Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 167: Input Tags

    5094-OA16 module output tags. Table 51 - 5094-OA16 Module Output Tags Name Data Type Definition Valid Values Ptxx.Data BOOL Current digital input value. • 0 = Off • 1 = On Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 168: 5094-Ob8 Module Tags

    Uncertain BOOL Indicates if the module is operating outside is designed • 0 = Good operating range of if data is under manual or override • 1 = Uncertain control. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 169: Output Tags

    5094-OB8 module output tags. Table 54 - 5094-OB8 Module Output Tags Name Data Type Definition Valid Values Ptxx.Data/PtxxData BOOL Current digital input value. • 0 = Off • 1 = On Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 170: 5094-Ob16 Module Tags

    Ptxx.FaultValueStateDuration SINT This value determines the length of time the Fault Mode • 0 = Hold forever (default). state is held before the FaultFinalState being applied. • 1, 2, 5, or 10 seconds Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 171: Input Tags

    RTB has been removed. Used with • 1 = Fault Output points. Ptxx.ShortCircuit BOOL Indicates an output short circuit or overcurrent. • 0 = No short circuit • 1 = Short circuit or overcurrent Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 172: Output Tags

    Output data to be applied at time that is specified in 0 or 1 schedule. Schedulex.TimeOffset DINT Offset from schedule base time. Used for scheduled output All values. consumed tags. Base/Offset scheme that is used to fit enough schedules in the assembly. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 173: 5094-Ob16S Module Tags

    Indicates an output short circuit or overcurrent. • 0 = No short circuit • 1 = Short circuit or overcurrent Ptxx.Status BOOL Indicates the status of the channel. • 0 = Bad, causing a fault • 1 = Good Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 174: Output Tags

    Ptxx.FaultValueStateDuration SINT This value determines the length of time the Fault Mode • 0 = Hold forever (default). state is held before the FaultFinalState being applied. • 1, 2, 5, or 10 seconds Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 175: Input Tags

    RTB has been removed. Used with • 1 = Fault Output points. Ptxx.ShortCircuit BOOL Indicates an output short circuit or overcurrent. • 0 = No short circuit • 1 = Short circuit or overcurrent Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 176: Output Tags

    Safety Relay Output Fault Reset on page 85 to reset this tag to 0. If the tag is 1 because the channel is set to Not Used, no action is required. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 177 If the fault is removed, it will clear only the fault status upon detecting that the ResetFault bit in its channel sees a rising edge. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 178: 5094-Ow8I Module Tags

    Ptxx.FaultValueStateDuration SINT This value determines the length of time the Fault Mode • 0 = Hold forever (default). state is held before the FaultFinalState being applied. • 1, 2, 5, or 10 seconds Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 179: Input Tags

    5094-OW8I module outputs tags. Table 67 - Relay Output High Current Module Output Tags Name Data Type Definition Valid Values Ptxx.Data Indicates the current digital input value. • 0 = Off • 1 = On Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 180 Appendix B Module Tag Definitions Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 181 FLEX 5000 I/O safety module is suitable. IMPORTANT Conformity to requirements of the safety category and safety integrity level must be determined for the entire system. You need to consider fault exclusion specified in each of the wiring configurations. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 182: 5094-Ib16S And 5094-Ib16Sxt Module Wiring Diagrams

    SI_n(n = 0...15) TO_n(n = 0...7) SIL level and Category: SIL 3, PLc, Cat. 2 TO_n Fault Exclusion: None Other: External connected device must be SIL 3 rated. Point Mode: Safety Mode SI_n Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 183 SI_n(n = 0...15) TO_n(n = 0...7) TO_n SIL level and Category: SIL 3, PLe, Cat. 4 Fault Exclusion: External Wiring fault Other: Use SIL 3/CAT 4/PLe qualified sensor. Point Mode: Safety mode SI_n or SI_n+8 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 184 TO_n SIL level and Category: SIL 3, PLe, Cat. 4 Fault Exclusion: External Wiring fault Point Mode: Safety Mode SI_n The second SI channel can be any TO_n+1 channel other than SI_n+8. SI_n+1 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 185 SIL level and Category: SIL 3, PLe, Cat. 4 Fault Exclusion: External Wiring fault SI_n Point Mode: Safety Mode Equivalent Sensor The second SI channel can be any TO_n+1 channel other than SI_n+8. SI_n+1 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 186 SIL level and Category: SIL 3, PLe, Cat. 4 Fault Exclusion: External Wiring fault Point Mode: Safety Mode SI_n Non-Equivalent Sensor The second SI channel can be any TO_n+1 channel other than SI_n+8. SI_n+1 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 187: 5094-Ob16S And 5094-Ob16Sxt Module Wiring Diagrams

    Channel 0, 1 pair Channel 2, 3 pair Channel 4, 5 pair SO_n+1_RETURN Channel 6, 7 pair Channel 8, 9 pair Channel 10, 11 pair Channel 12, 13 pair Channel 14, 15 pair Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 188 = 0 … Channel_n SO_n SIL level and Category: SIL 3, PLe, Cat. 4 Fault Exclusion: External Wiring fault Other: Use IEC 60947 Safety Contactor. Point Mode: Safety Pulse mode, Safety mode SO_n_RETURN Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 189: 5094-Ow4Is And 5094-Ow4Isxt Relay Module Wiring Diagrams

    (Signal state change at least once a year) Fault Exclusion: External Wiring fault Other: Qualified actuator must be used in the application Fuse with proper rating should be connected to prevent relay contacts from overload and short circuit. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 190 Fault Exclusion: External Wiring fault Other: Qualified actuator must be used in the application Fuse with proper rating should be connected to prevent relay contacts from overload and short circuit. Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 191 (SRT). Additionally, you must individually toggle each output point by the controller and user-verify that the output point changes state. For more information, refer to the FLEX 5000™ safety controller manuals listed Additional Resources on page Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 192: Flex 5000 I/O Safety Input Module Safety Data

    Spurious Trip Rate (STR) 5.40 E-06 — Mean Time to Failure, Spurious (MTTF-spurious), (hours) 185068 — PFH (1/hours) 3.81E-10 4.6619E-10 , at Mission Time of 20 years 3.34E-05 4.08E-05 Safety Reaction Time (SRT), (millisecond) Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 193: Flex 5000 I/O Safety Output Module Safety Data

    Spurious Trip Rate (STR) 5.68E-06 — Mean Time to Failure, Spurious (MTTF-spurious), (hours) 176037 — PFH (1/hours) 4.6523E-10 4.3173E-10 , at Mission Time of 20 years 4.0754E-05 3.7819E-05 Safety Reaction Time (SRT), (millisecond) Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 194: Flex 5000 I/O Safety Relay Output Module Safety Data

    Spurious Trip Rate (STR) 5.25E-06 — Mean Time to Failure, Spurious (MTTF-spurious), (hours) 190638 — PFH (1/hours) 4.8580E-10 4.6557E-10 , at Mission Time of 20 years 4.2556E-05 4.0784E-05 Safety Reaction Time (SRT), (millisecond) Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...

  • Page 195: Index

    113 safety I/O modules 113 I/O status indicator standard I/O modules 94 description 127 connection types 27 display 126 controller organizer input filter time 52 monitor tag 106 view module tag 106 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 196 5094-OA16 module 103 display 126 5094-OB16 module 104 module tag 5094-OB32 module 104 viewing 118 5094-OB8 module 104 5094-OW8I module 105 probability of failure on demand 11 per hour 11 proof test 11 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 197 SA Power status indicator 124 status indicator, display I/O status indicator 126 module status indicator 126 SA Power status indicator 126 thermal switch digital output module 65 time sync category 102 time-scheduled output accuracy 66 resolution 66 Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 198 Index Notes: Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 199 FLEX 5000 Standard and Safety I/O Modules User Manual Rockwell Automation Publication 5094-UM001E-EN-P - April 2020...
  • Page 200 Rockwell Automation maintains current product environmental information on its website at rok.auto/pec. Allen-Bradley, CompactLogix, ControlLogix, expanding human possibility, FLEX 5000, GuardLogix, Integrated Architecture, Logix 5000, Rockwell Automation, Rockwell Software, RSNetWorx, Studio 5000, Studio 5000 Logix Designer, and TechConnect are trademarks of Rockwell Automation, Inc.

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