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PolyJohn PJN3 Series Product Instructions

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pjn3 series
PJN3 SERIES
PRODUCT INSTRUCTIONS
STATIC MODEL
there when you need us
NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance.
All references to left and right throughout this guide are as viewed from the front.
Page 1 of 20
September 2022

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  • Page 1 PJN3 SERIES PRODUCT INSTRUCTIONS STATIC MODEL there when you need us NOTE: We recommend reading through the entire Assembly Instructions prior to proceeding with installation, service or maintenance. All references to left and right throughout this guide are as viewed from the front.

  • Page 2: Product Specifications

    PRODUCT SPECIFICATIONS PJN3 SERIES DIMENSION IMPERIAL METRIC Exterior Height 91.0 in 231 cm Interior Height 82.0 in 208 cm Exterior Width 43.5 in 1 10 cm Interior Width 41.0 in 104 cm Exterior Length 47.0 in 1 19 cm Interior Length 41.0 in...

  • Page 3: Product Overview

    PRODUCT OVERVIEW PJN3 SERIES • When using air operated screw drivers or impact wrenches, be sure that the torque setting does not exceed 28 inch pounds. • When using a battery-operated drill, set it to the lowest torque setting. • Please follow the instructions in the order they are presented. It is suggested that you read through the entire assembly instructions prior to proceeding with the assembly.
  • Page 4 FULL SIZE SCALE FASTENER DRAWINGS PJN3 SERIES (80) PC-000106 Washer (71) PC-000100 Rivet Large (2) PC-000104 Rivet Small 3/16” Back-up Flange, Short Flange, Long (4) PC-000123 Washer (2) PC-000102 Rivet Small (4) PC-000105 Rivet Small 1/4” x 5/8” Flat Flange, Short...
  • Page 5 ASSEMBLY INSTRUCTIONS PJN3 SERIES STEP 1: DOOR JAMB AND FRONT ASSEMBLY TO BASE SKID: Refer to Figure 1. To assemble the door jamb to the skid, stand two waste tanks on end about four feet apart (as shown). Stand a base skid with the tank space toward the ground and the four holes on the floor side of the base skid up.
  • Page 6 ASSEMBLY INSTRUCTIONS PJN3 SERIES STEP 3: CABANA ASSEMBLY: Place the holding tank into the opening in the base. Position the three side panels and corner molding sub-assembly around the base skid. IMPORTANT - The walls of the cabana should be approximately 1/4” from the top surfaces of the base skid. Place 1/4” thick shims between the rear corners of the cabana, and the base skid;...
  • Page 7 ASSEMBLY INSTRUCTIONS PJN3 SERIES STEP 5: ROOF INSTALLATION: Position the roof over the wall panels, make sure the hole for the tank ventilation tube is above the corresponding hole in the holding tank. (The front and three side panels are supplied with predrilled holes at the top center of each panel. The roof is supplied with five predrilled holes on each of the four edges.) Start with the front of the unit.
  • Page 8 ASSEMBLY INSTRUCTIONS PJN3 SERIES STEP 8: SLIDE LATCH, DOOR PULL INSTALLATION: Refer to Figure 5. Follow steps as illustrated. Figure 5 INSERT SLIDE LATCH INTO DOOR PULL INSERT DOOR PULL INTO SLOT USING USE SCREWDRIVER TO ASSIST NOTCHES TO GUIDE DOOR PULL...
  • Page 9 ASSEMBLY INSTRUCTIONS PJN3 SERIES TS1-0002 - Lid STEP 11: (2) - Pin TOILET SEAT INSTALLATION: Push the lid onto the seat (lining up the holes of the lid with those in the seat). Line up the holes of the hinge bolts with those in the seat/lid. From the outer edge, push the pins through the holes TS1-0001 until flush.
  • Page 10 ASSEMBLY INSTRUCTIONS PJN3 SERIES overview of optional sink installation 1. APPLY DOWNWARD PRESSURE ON LID The sink bowl is attached to the sink tank with (2) PC-000107 rivets that act as hinges. To Open the Sink Top (follow instructions as illustrated on the right) 2.

  • Page 11: Parts Diagram

    PARTS DIAGRAM PJN3 SERIES http://www.polyjohn.com/pj03-0007n/ PJ03-0007N - Roof (20) PC-000100 - Rivet https://www.polyjohn.com/pc-000100 http://www.polyjohn.com/pc-000531/ PC-000531 - Vent Stack (20) PC-000106 - Washer https://www.polyjohn.com/pc-000106 PC-0001 17 - Rivet https://www.polyjohn.com/pc-000117 (6) PC-000570 - Screen http://www.polyjohn.com/pc-000570/ https://www.polyjohn.com/pc-000100 PC-000100 - Rivet http://www.polyjohn.com/urinal PC-000495 - Urinal https://www.polyjohn.com/pc-000106...
  • Page 12 PARTS DIAGRAM PJN3 SERIES PJN3-0003 FRONT ASSEMBLY (4) PC-000170 - 3“ Hinges http://www.polyjohn.com/pc-000170/ http://www.polyjohn.com/pjn3-0006/ PJN3-0006 - Door Jamb (12) PC-000104 - Rivet (Hinge to Door Jamb) https://www.polyjohn.com/pc-000104 http://www.polyjohn.com/pc-000200/ http://www.polyjohn.com/pc-000104/ (12) PC-000102 - Rivet (Hinge to Door) https://www.polyjohn.com/pc-000102 PC-000104 - Rivet **PC-000200 - Door Check Cable http://www.polyjohn.com/pc-000798/...
  • Page 13 PARTS DIAGRAM PJN3 SERIES OPTIONAL PSN1-1000 SINK PC-000581G ht t p s : / / w ww. p ol y j o hn. c om/ r e pl a cement - p ar t / p c- 0 00581g - Sink Tap...

  • Page 14: Cleaning And Maintenance

    PSD1-1000 SU3-0002PJ - PJ Model SU3-0001F - Fleet Model For a complete list of all our accessories, visit www.polyjohn.com/products/additional-products.html For a complete list of all our chemicals, visit www.polyjohn.com/supplies/pros-choice.html CLEANING AND MAINTENANCE Use a mild soap to clean all surfaces and component parts.
  • Page 15 Singlefold Towels (item # GP-23504). ® • Toilet Paper Dispenser – PolyJohn offers a 2 roll dispenser, or a 3 roll dispenser. The dispenser rod is designed for small core toilet paper rolls, but can work with standard rolls if desired.
  • Page 16 Chemical exposure typically occurs through inhalation, ingestion, or adsorption. PolyJohn products are not intended to be used in these methods. PolyJohn Corporation cannot foresee all uses of their products (both intended and unintended uses) and as a result has opted to provide a general warning of known chemical presence.

  • Page 17: Reach Compliance

    PJN3 SERIES REACH Compliance We certify that all components of the PolyJohn PSW3-1000 conform to REACH standards. Specifically, we cite Article 7 of the Standard which indicates as follows: Article 7(1) requires Producers and Importers of products to register with the ECHA chemical substances that are intentionally released from the products during use.

  • Page 18: Frequently Asked Questions

    A: The new PolyJohn Urinal has been completely redesigned. The new design has been proven to be the best shape and form to keep splash- back to a minimum. The side walls are much higher and there is no lip on the inside. This will help keep the urinal clean. The entire urinal has smooth surfaces as well to aid in cleaning.

  • Page 19: Warranty Disclaimer

    Sinks, Tanks, Trailers and SaniStands PolyJohn Enterprises warrants our sinks, tanks, trailers and sanistands from the date of purchase. Any misuse or abuse of our products or failure to properly follow recommended procedures shall void this warranty. The warranty is a 1 year limited warranty and a 90 day limited warranty for components thereof.
  • Page 20 OUR MISSION STATEMENT “PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements.”...

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