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10/19/2016 mc_9040.html 1 PICTORICAL DIAGRAM TOP PREVIOUS NEXT *AC220V 50/60Hz, 240V 50Hz The colour of the lead wire in ( ) is for AC220V (with C3 purg). The products of AC240V only have a fuse(15A) in the upper body. As for AC220V product,the fuse (13A) is installed in C3 plug. @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 2 SHEMATIC DIAGRAM TOP PREVIOUS NEXT *AC220V 50/60Hz, 240V 50Hz The products of AC240V only have a fuse(15A) in the upper body. As for AC220V product,the fuse (13A) is installed in C3 plug. @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 3.1 LOWER BODY TOP PREVIOUS NEXT Removing 1. Insert a screwdrive () into the reverse side of the Frame and push out the Claw at the frame for taking out the Lower Body ( Fig.1 ). Assemble 1. Attach the Lower Body to the Frame and push in slowly to attach it. Align the´▴´ mark on Frame& Lower Body. Fig.1 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.2 MAIN SWITCH UNIT TOP PREVIOUS NEXT 1. Remove the Handle from the Body Cover and cut off the lead wire (Black/Brown) connecting at the Fuse Assembly, at the end of power cord. Reconnect to power cord by closed end connector. 2. Connect a new switch unit (spotted with lead wires) to the Fuse lead wire using a closed end connector. Fig.2 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.3 THERMO PROTECTOR UNIT TOP PREVIOUS NEXT 1. Cut the lead wire blue to replace the Thermo Protector Unit. ( Fig.3 ) Connect by closed end connector. Fig.3 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.4 FUSE ASSEMBLY TOP PREVIOUS NEXT 1. If Fuse of the main switch is damaged, cut off the lead wire, which connect the Fuse to the cord wire (Black/Brown) and lead wire connected at the Main Switch. Replace the Fuse and connect to the Cord wire and Main Switch using a closed end connector. ( Fig.4 ) Fig.4 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.5 BLOWER OUTLET UNIT TOP PREVIOUS NEXT 1. Remove the Blower Outlet Unit by pulling the spring which is located at the Body cover, locking the Blower Outlet Assembly upwards. ( Fig.5 ) Fig.5 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 3.6 POWER CORD TOP PREVIOUS NEXT Removing 1. Cut off the lead wire (Black/Brown) and lead wire (White/Blown) to replace the Power Cord. ( Fig.6 ) Fig.6 Assemble 1. Pull the wire to the motor supporter center ( Fig.7 ) and the wire accordingly into Body Cover strain relief. ( Fig.8 ) Fig.7 Fig.8 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 3.7 FILTER UNIT TOP PREVIOUS NEXT 1. Remove the Cloth Bag from the Expander. ( Fig.9 ) Fig.9 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.8 INDICATOR UNIT TOP PREVIOUS NEXT 1. Remove the indicator unit from the Upper Body by pressing the indicator unit claw with long nose pliers. 2. To assemble the indicator unit, put in the indicator unit edge at the Body Cover groove and slowly press in the Indicator Unit claw to the Upper Body. ( Fig.10 ) Make sure no gap remain between Indicator Unit Inlet& upper Body. Fig.10 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.9 MOTOR TOP PREVIOUS NEXT Removing 1. Separate the motor Body cover& Upper Body. ( Fig.11 ) 2. Remove motor support rubber (Front and Rear)& noise suppressor. (Fig.11) Assembling 1. Mount motor support rubber (Front and Rear) and noise suppressor to new motor. 2. Make a wiring according to the wiring diagram and set it into the Body Cover before Cover by Upper Body& Screw tighten. (Screw XTN4+25BFY) Fig.11 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 3.10 CARBON BRUSH TOP PREVIOUS NEXT Removing 1. Open cover.( Fig.12 ) 2. Take out carbon brush from carbon brush holder. ( Fig.13 ) 3. Check if the carbon brush is worn out abnormally (10mm or shorter). When the motor does not rotate due to the wear of the carbon brush, replace the motor unit. Fig.12 Fig.13 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
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10/19/2016 mc_9040.html 3.11 LEAD WIRE TOP PREVIOUS NEXT Removing 1. Directions for removing the lead wires connected at the both terminals of the motor. While pressing the center of the terminal (fitted with a tube) fitted on the lead wire with () driver, pull out the lead wire. ( Fig.14 ) Fig.14 @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 5 PARTS LIST (BODY UNIT) TOP PREVIOUS NEXT Ref. No. Part No. Part Name& Description Remarks 1 AMC01BDE0G Handle 2 AMC96LDD0V Blower Outlet Unit with Cover Spring 3 AMC98EQN0V Main Switch Unit without Fuse AC220V AMC98EQN0B Main Switch Unit with Fuse AC240V 4 AMC24ANS0G Body Cover 5 AMC51EBY0 Cord Bushing 6 AMC53EDD0G Cord Storage Hook 7 XTT4+20BFY Truss Screw 8 AMC99WDD0 Fuse Unit (15A) AC240V model only 9 AMC98WQN0 Thermal Protector Unit 10 ...
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10/19/2016 mc_9040.html 44 AMC09MQN0 Indicator Packing 45 AMC85LQN0 Exhaust Packing Unit AMC21ZCQ00K Note Label AC240V only/ Only for Fuse model 48 AMC94FQN0 Capacitor Unit with Thermo Protector AMC30LQN0 Exhaust Packing 50 AMC74SQN0 Stopper 51 XTN4+35FFX Screw 52 CE230 Washer (Close End Connector) @ TOP PREVIOUS NEXT file:///C:/Users/sh.dehghani/Desktop/MC9040OTSVC_VCD00070001C3/viewing/SGML_VIEW_DATA/OT/MC9040/SVC/index.html...
10/19/2016 mc_9040.html 8 TROUBLE SHOOTING GUIDE TOP PREVIOUS NEXT CONDITION CHECKPOINT CHECK METHOD CAUSE/REMEDY Measure power source voltage at plug socket with If voltage is lower than specified Power MOTOR DOES NOT ROTATE Power outlet. tester. source is defective. Connect tester across both conductive blades of plug Cord is open, if tester needles does not Continuity of Power cord. and check deflection of tester needle. move. Short across AC plug end. Check ...