Table Of Contents - Panasonic YD-500KR Operating Instructions Manual

SAFETY AND IMPORTANT ITEMS ............................................................................................................................ 2
1.Safety ......................................................................................................................................................... 2
2.Important Safety Items ......................................................................................................................... 3
INSTALLATION PLACE AND POWER SOURCE FACILITY ........................................................................................ 7
OVERALL CONNECTION DIAGRAM OF EQUIPMENT .................................................................................................. 9
CONNECTION ........................................................................................................................................................... 10
Welding Source Switch Box ..................................................................................................................... 10
Welding Power Source and Output Side .............................................................................................. 11
Welding Power Source and Wire Feeder .............................................................................................. 12
Connecting the Gas Regulator ............................................................................................................... 13
COMPONENT UNIT AND THEIR FUNCTIONS .......................................................................................................... 14
Welding Power Source(Operation Panel) ............................................................................................ 14
REMOTE CONTROLLER ..................................................................................................................................... 16
CHECKS AND PREFARATIONS PRIOR TO OPERATION .......................................................................................... 17
Wearing the Safety Protective Gear .................................................................................................. 17
Adjusting the Gas Flow Rate ................................................................................................................. 18
Attaching the welding wire ................................................................................................................... 19
Feeding the Wire by Inching Operation ............................................................................................ 20
WELDING BY MANUAL OPERATION ........................................................................................................................ 21
Welding Crater Control Enable (Self-holding Crater Operation) ............................................ 21
Welding with crater control disabled (torch switch synchronous operation) .................................. 22
DUTY CYCLE ........................................................................................................................................................... 23
EXTENDED FUNCTIONS ........................................................................................................................................... 24
Connecting the Extension Cable (Extension Cable is Optional) .......................................................... 24
Switch and Controls on the Printed Circuit Board ...................................................................... 25
Setting the Selector Switch on the Printed Circuit Board. ................................................................ 26
Adjusting the Controls on the Printed Circuit Board .......................................................................... 29
Switching the DC Reactor Tap .................................................................................................................... 29
DAILY INSPECTION ............................................................................................................................................... 30
Welding power source ............................................................................................................................... 30
Cables ........................................................................................................................................................... 31
PERIODIC INSPECTION ........................................................................................................................................ 32
INITIAL TROUBLE DIAGNOSIS ............................................................................................................................ 34
OTHER TROUBLE AND ERROES .............................................................................................................................. 36
AFTER-SALE SERVICE ........................................................................................................................................... 40
APART LAYOUT DRAWING ...................................................................................................................................... 41
OUTSIDE DRAWING ................................................................................................................................................. 44
GLOSARY ................................................................................................................................................................. 45
EXAMPLE OF WELDING CONDITIONS .................................................................................................................... 47
RATINGS AND SPECIFICATIONS .......................................................................................................................... 48
C0NTENTS
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