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Panasonic EP1061-P1 Service Manual

Massage lounger
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ORDER NO.HPD0309P04C1
MASSAGE LOUNGER
EP1061-P1
SPECIFICATIONS
SPECIFICATIONS
1
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Summary of Contents for Panasonic EP1061-P1

  • Page 1 ORDER NO.HPD0309P04C1 MASSAGE LOUNGER EP1061-P1 SPECIFICATIONS SPECIFICATIONS PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 2: Components Identification

    2003 Matsushita Electric Industrial Co., Ltd.All rights reserved. Unauthorized copying and distribution is a violation of law. 1. COMPONENTS IDENTIFICATION 1.1. Massage lounger PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 3 1.2. Controller PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 4: Massage Range (Movement Range Of Massage Wheels)Shiatsu Massage, Swedish Massage, Kneading, Vibrating, Tapping A, Tapping B, Whole Back Rolling, Regional Rolling

    2. MASSAGE RANGE (MOVEMENT RANGE OF MASSAGE WHEELS)SHIATSU MASSAGE, SWEDISH MASSAGE, KNEADING, VIBRATING, TAPPING A, TAPPING B, WHOLE BACK ROLLING, REGIONAL ROLLING Width adjustment Approx.60 to 150mm Intensity adjustment Shiatsu, Swedish, Knead, vibration, Tap A, Tap B, whole back roll, and Regional roll (from gentle to strong) :55mm-wide adjustability where massage heads push out toward body as intensity increases.

  • Page 5: Turning On The Power

    3. TURNING ON THE POWER 3.1. Turning on the power 1. Plug the power plug into the power socket. 2. Turn the lock switch to the open position. 3. Turn on the power switch on the back of the unit. - When the operating lock switch is pointing toward ’...

  • Page 6: Required Tools

    After each use. - Be sure to turn the power switch to ' off ' . - To prevent children from using this unit, lock the power switch by moving the operating lock switch to the 'lock' position. - As a further caution, unplug the power cord from the power socket after each use.

  • Page 7: Actual Wiring Diagram

    5. ACTUAL WIRING DIAGRAM 5.1. Massage mechanism PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 8: Display Method Of Massage Block Total Use Time And Operation Time

    6. DISPLAY METHOD OF MASSAGE BLOCK TOTAL USE TIME AND OPERATION TIME Total use time While pushing the + and the - intensity adjustment buttons simultaneously, turn on the power switch and continue to hold the buttons for approximately 5 seconds. Release after the on/off PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 9 LED lights up. *When replacing the Main Circuit PCB, the use time is counted to zero because the use time is memorized in Main Circuit PCB. *When pushing on/off button, the operation returns to normal mode. Display method Display it by utilizing LEDs of controller. e.g.

  • Page 10: Motion Of The Clutch And Belt Based On Various Massager Operations

    7. MOTION OF THE CLUTCH AND BELT BASED ON VARIOUS MASSAGER OPERATIONS. Massager operation and belt motion Massager operation and clutch motion 8. MASSAGER UP/DOWN SENSOR GEAR ADJUSTMENT METHOD When the massager is removed from the chair, the position of the up/down sensor gear changes, resulting in a change of the up/down stop position.
  • Page 11 detection gear. Up/down sensor gear position adjustment procedure To make an adjustment, refer to the massager removing method (the back frame is tilted from the chair). 1. Before mounting, the massager on the back frame must be moved down to the lowest position by setting the controller manual operation MASSAGE HEAD ADJUSTMENT button to DOWN.

  • Page 12: Disassembly And Assembly Instruction

    roller assy. to 10mm, check by using the up/down adjustment button found on the manual operation panel of the controller. 7. Install the rail piece A and B, and tighten uniformly the set screws (left and right, 3 pcs. each). 8.
  • Page 13 3. Remove three screws on each sides, which fix the Side covers, and remove the Side covers. This procedure is unnecessary so as to remove the Seat. 4. Remove eight Push return rivets, which fix the Under cover left and the right, with a crossed screwdriver and remove the Under cover left and the right.
  • Page 14 remove them. 6. Remove the Ottoman from the Seat and cut the Insulated tie and remove the Seat. 9.2. Removing the Massage mechanism block 1. Lift the Ottoman a little bit and push up the Interlock link and remove it. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 15 2. Lift the Ottoman a little bit and push up the Interlock link and remove it. 3. Remove three Rail piece installation screws, and remove the Rail piece. 4. Remove four Cover for P.C.B. installation screws, and remove the Cover for P.C.B. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 16 5. Remove the Connecting cord for power supply, one screw, and two connectors. 6. Remove two plastic rivets on the Massage mechanism cover and take off the Message mechanism cover and remove the Cover clip. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 17 7. Lift up the bottom of the Massage mechanism block as the figure and take it off. - Be sure to check if there is more approx. 9cm between each kneading balls because if the distance is short you may not be able to take away the block obstructed by the bottom metal piece of the Rear frame.
  • Page 18 1. Remove connectors on the Main circuit board. 2. Remove the ground wire and two screws. 3. Remove two Insulated ties. 4. Remove two screws and three Circuit board spacers. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 19 5. Remove 11 screws and take off the Shield panel for P.C.B. 6. Remove the Width belt. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 20 7. Cut off the Insulated ties and remove five screws and disconnect the Intensity driving block holding the Width motor. 8. Cut off the Insulated tie and unscrew a screw on the Up/down sensor plate and remove the Up/down sensor plate. - When you take off the Massage mechanism block directly from the chair, be careful not to damage the Up/down sensor, which may hit the edge of the Back frame.
  • Page 21 10. Unscrew a screw and unhook the Wire clip and remove the Intensity up/down revolution sensor. 11. Cut off the Insulated tie and unscrew a screw and take off the Intensity plate. 12. Unscrew seven screws and remove the Width driving block. With PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 22 this condition, you can take off the Kneading ball block. 13. Unscrew two screws and remove the Up/down driving block. 9.4. Assembly 9.4.1. Adjustment of the Up/down sensor gear When the massager is removed from the chair, the position of the up/down detection gear changes, resulting in a change of the up/down stop position.
  • Page 23 operation Massage head adjustment button to DOWN. 2. Install a washer and a spring to the guide roller G in the left side and mount the massager on the lowest position of the back frame. 3. Turn the hex nut M6 counterclockwise and move the massager upward.
  • Page 24 operation. Set the massage heads adjustment switch to level 1, and check the up/down stroke. 9.5. Removing the Massage wheel cover 1. Follow the procedure 4. to 6. of 10.1. Removing the Head rest, Back rest cushion, Arm rest. 2. Cut off the Insulated tie on the Seat. 3.
  • Page 25 4. Take off the Seat and take off the Massage wheel cover. 9.6. Removing the Under box 1. Follow the procedure 4. of 9.1. Removing the Head rest, Back rest cushion, Arm rest. 2. Unscrew the screw and pull out a Rod holder and slide the Under box up/right outward.
  • Page 26 3. Unscrew the screw. 4. Cut off the Insulated tie (T30R/SF) binding the Connecting cord for the power source, etc. 9.7. Removing the Power source switch block 1. Unscrew two screws and cut off the Insulated tie. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 27 2. Remove the Bushing cover and pull out the Controller cord and take off the Connector and take off the Controller block. 3. Unscrew two screws and cut off the Insulated tie. 4. After removing screws, you can remove the Micro switch, Power source cord, Fuses, etc.
  • Page 28 Caution when assembling 1. Hook the cord on the Power source box cover as the figure and fix the Power source switch block with two screws. 2. Fix the Power source switch block plate with two screws so that the cords will be stored through the ditch, and bind the Insulated tie to the Main frame, which is bundling cords.
  • Page 29 9.8. Removing the Ottoman lift unit 1. Follow the procedure 1. to 7. of 9.2. Removing the Massage mechanism block. - It is safer and more secure if the Massage mechanism block is totally moved down. 2. Follow the procedure 4. of 9.1. Removing the Head rest, Back rest cushion, Arm rest.
  • Page 30 9.9. Removing the Roller ottoman 1. Lifting the Ottoman, remove the Fulcrum cover. 2. Unzip the zippers of the Roller ottoman cloth and remove it. 3. Remove six screws from the Ottoman cloth, and remove the Ottoman cloth, and remove six screws from the Roller ottoman case B, and remove the Roller ottoman case B.
  • Page 31 Replacing the Roller ottoman motor To replace the Roller ottoman motor: - Follow the procedure 4 to 5 of Removing the Head rest, Back rest cushion, Arm rest. - Follow the procedure 2 to 3 of Removing the Under box and remove the connector of the Roller ottoman(Sub circuit CN300 white).
  • Page 32 5. Cut two Insulated ties on the Ottoman pipe, and pull out the cord. Pull out the slit pin. 6. Remove the Shaft holder case screws (4pcs), Roller ottoman gear box screws (4pcs), and remove the Roller and the Roller ottoman motor.
  • Page 33 Tips of assembling 1. Attach the Ottoman pipe cloth. 2. Attach the parts to the Ottoman pipe B and tie the cord with two Insulated ties. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 34 3. Screw the Roller ottoman case B, and the Roller ottoman cloth(each six screws). 4. Zip the Roller ottoman cloth. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 35 5. Install the Roller ottoman unit to the Ottoman pipe with the Hex nut M8. PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 36: Examination After Inspection And Prepairing

    6. Tie the cord to the Ottoman pipe with the Insulated tie, and zip it. 7. Install the Fulcrum cover. 10. EXAMINATION AFTER INSPECTION AND PREPAIRING - Check all operations with the massage block operation test switch. - Check that the massage block operates using the controller. - Check that the massage block operates loaded (i.e.

  • Page 37: Troubleshooting

    and check). - Upon finishing repairs, when placing the chair, make sure that it has enough space to fully recline. There should be more than 40cm between the wall and the chair when in the upright position. 11. TROUBLESHOOTING 11.1. Main unit PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 38 11.2. Controller/Massage mechanism block PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 39 11.3. Air bags PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 40 PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 41 PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 42: Exploded View

    12. EXPLODED VIEW PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 43 PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 44 PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 45 PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 46 PDF created with pdfFactory Pro trial version www.pdffactory.com...

  • Page 47: Replacement Parts List

    13. REPLACEMENT PARTS LIST NOTES: As long as the destinations or the Massage loungers to which each parts should be installed are not specified, each parts can be installed to any EP1061 Massage loungers. PDF created with pdfFactory Pro trial version www.pdffactory.com...
  • Page 48 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP2200L1967 GUIDE ROLLER WEP2200L0167 GUIDE ROLLER SPRING SET WEP760L0157 GUIDE ROLLER ASSEMBLY WEP2200L0047 MAIN FRAME WEP2200L0067 PROTECTION COVER WEP2200L9697 SCREW (T4-16) WEP1260L2268 INTENSITY ADJUSTMENT SENSOR WEP590L6017 SCREW (CUP.S.K3-6) WEP2200L0057 INTENSITY SENSOR PLATE WEP2000L9567 SCREW (CUP.S.K4-10) WEP1260L0008 INTENSITY MOTOR PLATE WEP2200L1347 INTENSITY DRIVE SHAFT...
  • Page 49 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP567ED3467 BUSH C FOR P.C.B WEP1260L2108 MAIN CIRCUIT BOARD W/COMPONENT WEP2200L0247 COVER FOR P.C.B. WEP1260L0528 MASSAGE MECHANISM COVER WEP1010L0598 COVER CLIP WEP2110L0427 PLASTIC RIVET 21M2 WEP1260L2058 CONNECTING CORD FOR POWER SUPPLY (USA) WEP1260L2088 CONNECTING CORD FOR POWER SUPPLY (CANADA) WEP005W8537...
  • Page 50 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP2100L9007 SCREW (M4-80) WEP1061L1008 ROLLER OTTOMAN MOTOR WEP2010L6118 SCREW (M4-14) WEP2010L1887 ROLLER OTTOMAN GEAR BOX A WEP2100L4617 ROLLER WEP1061L5227 GEAR BOX SHAFT HOLDER B WEP2010L1897 ROLLER OTTOMAN GEAR BOX B WEP1014L1908 OTTOMAN HOUSING A WEP1061K1917 FULCRUM COVER WEP1061L0377 OTTOMAN PIPE A...
  • Page 51 Ref.No. Part No. Part Name & Description Remarks Per Unit WEP1060K3618 ARMREST RIGHT (USA) WEP1061K3698 ARMREST RIGHT (CANADA) WEP1260L6818 RIVET 3E46/BRUSH CLIP 5347 SET WEP1061L6007 SCREW (6ANGLE.M5-30) WEP1060K3638 ARMREST LEFT (USA) WEP1061K3718 ARMREST LEFT (CANADA) WEP1260K3858 UNDER COVER RIGHT WEP1260K3868 UNDER COVER LEFT WEP596K0457 RIVET WEP1061L8008 PACKAGING FOR EP1061K234...

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